PH adjusting device for manganese carbonate preparation
By using the servo motor and baffle design in the manganese carbonate preparation device, the automatic adjustment of acid and alkali liquid is realized by a single discharge mechanism, which solves the high cost of PH adjustment and the inability to adjust according to the height of the reaction liquid in the prior art. The problem ensures the accuracy and efficiency of pH control during the preparation of manganese carbonate.
Patent Information
- Application Number
- CN202420277616.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The existing PH adjustment device for preparation of manganese carbonate is expensive and cannot adjust the pH value according to the height of the reaction liquid, which affects the preparation efficiency of manganese carbonate.
A PH adjustment device including a servo motor and baffle is designed to control the discharge of acid and alkali liquid through a single discharge mechanism, and the servo motor drives the baffle to rotate to achieve automatic adjustment of acid and alkali liquid, and rotates the bolts. and transparent glass ensure that the pH value meter can accurately measure the pH value of the reaction liquid.
The cost of the PH adjustment device is reduced, and the precise control of the pH value of the reaction liquid is achieved, ensuring that the pH value during the preparation of manganese carbonate is within the normal range, improving the preparation efficiency and accuracy.
Smart Images

Figure CN222325151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manganese carbonate preparation, in particular to a PH regulating device for manganese carbonate preparation. Background Art
[0002] Manganese carbonate, or manganous carbonate, is an inorganic compound, a carbonate of divalent manganese, with the chemical formula MnCO3. It is soluble in dilute acid, insoluble in water and ethanol. Manganese carbonate is a raw material for manufacturing soft ferrites for telecommunication equipment, synthesizing manganese dioxide and manufacturing other manganese salts. It is used as a catalyst for desulfurization, a pigment for enamels, coatings and varnishes. It is also used as a fertilizer and feed additive. It is used in medicine, welding rod auxiliary materials, etc., and as a raw material for the production of electrolytic manganese metal. During the preparation of manganese carbonate, it is necessary to ensure that the pH value of the reaction solution is between 3-7. Too high a pH value will lead to oxidation of divalent manganese, and too low a pH value will lead to decomposition of carbonates. Both will affect the preparation of manganese carbonate, so it is necessary to adjust the pH of the reaction solution for preparing manganese carbonate.
[0003] However, the existing PH regulating device for preparing manganese carbonate needs to control the acid liquid discharge port and the alkali liquid discharge port respectively through two electromagnetic valves, resulting in high cost of the PH regulating device, which is not conducive to popularization and use, and the PH value meter cannot be adjusted according to the height of the reaction liquid inside the reactor for preparing manganese carbonate, resulting in that when the content of the reaction liquid inside the reactor is reduced, the PH value meter cannot measure the PH of the reaction liquid, affecting the regulation of the PH of the reaction liquid. In view of the above problems, it is urgently necessary to carry out innovative design based on the original PH regulating device for preparing manganese carbonate. Utility Model Content
[0004] The purpose of the utility model is to provide a pH regulating device for preparing manganese carbonate to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a PH regulating device for preparing manganese carbonate, comprising a reactor, a shell is arranged on the top of the reactor, an acid storage chamber and an alkali storage chamber are respectively opened inside the shell, an acid discharge port is arranged at the bottom of the acid storage chamber, and an alkali discharge port is arranged at the bottom of the alkali storage chamber;
[0006] A discharge mechanism is provided at the bottom of the shell, and the discharge mechanism includes a circular cavity. A circular cavity is opened at the bottom of the shell, and the acid liquid discharge port and the alkali liquid discharge port both penetrate the interior of the circular cavity. A baffle is installed inside the circular cavity, and a first rubber piece is fixed to the outer wall of the baffle, and the outer wall of the first rubber piece is tightly fitted with the inner wall of the circular cavity. Connecting holes are opened on the baffle and the first rubber piece, and the bottom of the baffle is fixedly connected to the output end of the top of the servo motor, and the outer wall of the servo motor is fixedly connected to the inner wall of the shell.
[0007] Preferably, a pH measuring mechanism is provided at the top of one side of the reactor, and the pH measuring mechanism includes a pH meter. The pH meter passes through the top of one side of the reactor, and a movable sleeve is fixed to the top of one side of the pH meter. The movable sleeve is nested in the outer side of the guide rod, and the lower end of the guide rod is fixedly connected to the top of the reactor. Bolts are threadedly installed on the side wall of the movable sleeve, and the end of the bolt is tightly fitted with the outer wall of the guide rod.
[0008] Preferably, a transparent glass is installed on the side wall of the reactor, a second rubber piece is tightly fitted on the inner side of the transparent glass, and one side of the second rubber piece is fixedly connected to the bottom of one side of the pH meter.
[0009] Preferably, a stirring shaft is installed through the top of the reactor, the outer wall of the stirring shaft is located inside the reactor, and a first stirring rod and a second stirring rod are fixed in sequence from top to bottom, a rotating motor is fixed on the top of the stirring shaft, and the outer wall of the rotating motor is fixed to the top of the reactor through a machine cover.
[0010] Preferably, the first stirring rod is designed as a sinusoidal structure, and the second stirring rod is designed as an arc structure.
[0011] Preferably, a feeding bin is provided at the top of one side of the reaction kettle, the top of the acid storage chamber and the top of the alkali storage chamber, and a sealing cover is threadedly installed on the top of the feeding bin.
[0012] Preferably, an exhaust pipe is provided on the top of one side of the reactor, and the exhaust pipe is designed to be an "L"-shaped structure, with the lower end of the exhaust pipe designed to face downward.
[0013] Preferably, an electric heating rod is installed at the bottom of the reactor, a discharge pipe is provided at the bottom of the reactor, a manual valve is installed on the discharge pipe, a controller is installed on the outer wall of the reactor, and the controller is electrically connected to the servo motor, pH meter, rotating motor and electric heating rod.
[0014] Preferably, the diameter of the connecting hole is the same as the diameter of the acid liquid discharge port and the alkali liquid discharge port, and the connecting hole coincides with the acid liquid discharge port as the baffle rotates ninety degrees counterclockwise, and the connecting hole coincides with the alkali liquid discharge port as the baffle rotates ninety degrees clockwise.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the pH regulating device for preparing manganese carbonate can make the connecting hole coincide with the acid liquid discharge port by starting the servo motor to drive the baffle plate and the connecting hole to rotate counterclockwise by ninety degrees, so that the acid liquid inside the acid liquid storage chamber can enter the interior of the reactor through the acid liquid discharge port, and complete the adjustment of the pH of the reaction liquid inside the reactor; by starting the servo motor to drive the baffle plate and the connecting hole to rotate clockwise by ninety degrees, the connecting hole can coincide with the alkali liquid discharge port, so that the alkali liquid inside the alkali liquid storage chamber can enter the interior of the reactor through the alkali liquid discharge port, and complete the adjustment of the pH of the reaction liquid inside the reactor, so only one discharge mechanism is needed to control the opening and closing of the acid liquid discharge port and the alkali liquid discharge port, and there is no need to use two electromagnetic valves to control the acid liquid discharge port and the alkali liquid discharge port respectively, thereby reducing the cost of the pH regulating device;
[0016] By rotating the bolt, the end of the bolt can be separated from the guide rod, so that the height of the movable sleeve and the pH meter can be adjusted, and the height of the reaction liquid in the reactor can be observed through the transparent glass, so that the bottom of the pH meter can always be inserted into the reaction liquid inside the reactor, so that the pH meter can always measure the pH value of the reaction liquid, ensuring that the pH value of the reaction liquid can always be within a normal range, which is beneficial to the preparation of manganese carbonate;
[0017] By starting the rotating motor, the first stirring rod and the second stirring rod can be driven to rotate, so that the acid solution and the alkali solution can be fully mixed with the reaction solution, thereby ensuring the accuracy of the pH value of the reaction solution measured by the pH value meter. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0020] Figure 3 For this utility model Figure 1 The enlarged structural diagram at B in the middle;
[0021] Figure 4 This is a schematic diagram of the installation structure of the baffle of the utility model from a top view;
[0022] Figure 5 It is a schematic diagram of the cross-sectional structure of the acid storage chamber and the alkali storage chamber of the utility model from a top view;
[0023] Figure 6 It is a schematic diagram of the installation structure of the movable sleeve of the utility model in a top view and section.
[0024] In the figure: 1. reactor; 2. shell; 3. acid storage chamber; 4. alkali storage chamber; 5. acid discharge port; 6. alkali discharge port; 7. circular chamber; 8. baffle; 9. first rubber part; 10. servo motor; 11. pH value meter; 12. movable sleeve; 13. guide rod; 14. bolt; 15. second rubber part; 16. transparent glass; 17. stirring shaft; 18. rotating motor; 19. first stirring rod; 20. second stirring rod; 21. feeding bin; 22. sealing cover; 23. exhaust pipe; 24. electric heating rod; 25. discharge pipe; 26. manual valve; 27. controller; 28. connecting hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6 The utility model provides a technical solution: a PH regulating device for preparing manganese carbonate, comprising a reactor 1, a shell 2 is arranged on the top of the reactor 1, an acid storage chamber 3 and an alkali storage chamber 4 are respectively opened inside the shell 2, an acid discharge port 5 is arranged at the bottom of the acid storage chamber 3, and an alkali discharge port 6 is arranged at the bottom of the alkali storage chamber 4;
[0027] A discharge mechanism is provided at the bottom of the shell 2, and the discharge mechanism includes a circular cavity 7. A circular cavity 7 is provided at the bottom of the shell 2. The acid liquid discharge port 5 and the alkali liquid discharge port 6 both penetrate the interior of the circular cavity 7. A baffle 8 is installed inside the circular cavity 7. A first rubber member 9 is fixed to the outer wall of the baffle 8. The outer wall of the first rubber member 9 is tightly fitted with the inner wall of the circular cavity 7. A connecting hole 28 is provided on the baffle 8 and the first rubber member 9. The bottom of the baffle 8 is fixedly connected to the output end at the top of the servo motor 10. The outer wall of the servo motor 10 is fixedly connected to the inner wall of the shell 2. The diameter of the connecting hole 28 is the same as the diameter of the acid liquid discharge port 5 and the alkali liquid discharge port 6. The connecting hole 28 coincides with the acid liquid discharge port 5 as the baffle 8 rotates ninety degrees counterclockwise, and the connecting hole 28 coincides with the alkali liquid discharge port 6 as the baffle 8 rotates ninety degrees clockwise. By starting The servo motor 10 drives the baffle 8 and the connecting hole 28 to rotate counterclockwise by ninety degrees, so that the connecting hole 28 can coincide with the acid liquid discharge port 5, so that the acid liquid inside the acid liquid storage chamber 3 can enter the interior of the reactor 1 through the acid liquid discharge port 5, and the pH value of the reaction liquid inside the reactor 1 is adjusted. By starting the servo motor 10 to drive the baffle 8 and the connecting hole 28 to rotate clockwise by ninety degrees, the connecting hole 28 can coincide with the alkali liquid discharge port 6, so that the alkali liquid inside the alkali liquid storage chamber 4 can enter the interior of the reactor 1 through the alkali liquid discharge port 6, and the pH value of the reaction liquid inside the reactor 1 is adjusted. Therefore, only one discharge mechanism is needed to control the opening and closing of the acid liquid discharge port 5 and the alkali liquid discharge port 6, and there is no need to use two electromagnetic valves to control the acid liquid discharge port 5 and the alkali liquid discharge port 6 respectively, thereby reducing the cost of the pH regulating device.
[0028] A pH measuring mechanism is provided at the top of one side of the reactor 1, and the pH measuring mechanism includes a pH meter 11. The pH meter 11 penetrates the top of one side of the reactor 1, and a movable sleeve 12 is fixed to the top of one side of the pH meter 11. The movable sleeve 12 is nested in the outer side of the guide rod 13, and the lower end of the guide rod 13 is fixedly connected to the top of the reactor 1. The side wall of the movable sleeve 12 is threadedly installed with a bolt 14, and the end of the bolt 14 is tightly fitted with the outer wall of the guide rod 13, so that the movable sleeve 12 can move up and down on the guide rod 13, so that the pH meter 11 on the movable sleeve 12 can be height-adjusted, so that the pH meter 11 can be adjusted according to the height of the reaction liquid inside the reactor 1, so that the pH meter 11 can always detect the pH value of the reaction liquid inside the reactor 1.
[0029] A transparent glass 16 is installed on the side wall of the reactor 1, and a second rubber member 15 is tightly fitted on the inner side of the transparent glass 16. One side of the second rubber member 15 is fixedly connected to the bottom of one side of the pH meter 11, ensuring that when the pH meter 11 moves up and down, the pH meter 11 can drive the second rubber member 15 to move up and down, so that the second rubber member 15 can wipe the water mist on the inner side of the transparent glass 16, so that the staff can see the situation inside the reactor 1 through the transparent glass 16, and the bottom of the pH meter 11 can be inserted into the reaction liquid inside the reactor 1.
[0030] A stirring shaft 17 is installed through the top of the reactor 1. The outer wall of the stirring shaft 17 is located inside the reactor 1, and a first stirring rod 19 and a second stirring rod 20 are fixed in sequence from top to bottom. A rotating motor 18 is fixed on the top of the stirring shaft 17. The outer wall of the rotating motor 18 is fixed to the top of the reactor 1 through a machine cover. By starting the rotating motor 18, the first stirring rod 19 and the second stirring rod 20 can be driven to rotate, so that the acid solution and the alkali solution can be fully mixed with the reaction solution, thereby ensuring the accuracy of the pH value of the reaction solution measured by the pH meter 11.
[0031] The first stirring rod 19 is designed as a sinusoidal structure, and the second stirring rod 20 is designed as an arc structure, which increases the stirring area and improves the stirring effect of the acid solution, the alkali solution and the reaction solution.
[0032] A feeding bin 21 is provided on the top of one side of the reactor 1, the top of the acid storage chamber 3 and the top of the alkali storage chamber 4. A sealing cover 22 is threadedly installed on the top of the feeding bin 21. The raw material for preparing manganese carbonate can be fed into the reactor 1 through the feeding bin 21, and acid and alkali can be fed into the acid storage chamber 3 and the alkali storage chamber 4 respectively through another feeding bin 21.
[0033] An exhaust pipe 23 is provided at the top of one side of the reactor 1 , and the exhaust pipe 23 is designed as an “L”-shaped structure, with the lower end of the exhaust pipe 23 facing downward, ensuring that the gas generated inside the reactor 1 can be discharged through the exhaust pipe 23 .
[0034] An electric heating rod 24 is installed at the bottom of the reactor 1 to heat the reaction liquid inside the reactor 1 and improve the reaction efficiency inside the reactor 1. A discharge pipe 25 is provided at the bottom of the reactor 1, and a manual valve 26 is installed on the discharge pipe 25. A controller 27 is installed on the outer wall of the reactor 1. The controller 27 is electrically connected to the servo motor 10, the pH value meter 11, the rotating motor 18 and the electric heating rod 24. The servo motor 10, the pH value meter 11, the rotating motor 18 and the electric heating rod 24 can be controlled by the controller 27.
[0035] Working principle: When using the pH regulating device for preparing manganese carbonate, firstly, various raw materials for preparing manganese carbonate are added into the reactor 1 through the feeding bin 21, and the rotating motor 18 is started at the same time. The rotating motor 18 drives the first stirring rod 19 and the second stirring rod 20 to rotate through the stirring shaft 17, so that the various raw materials for preparing manganese carbonate can be mixed together;
[0036] Then, the bolt 14 is rotated. Since the bolt 14 and the movable sleeve 12 are threadedly connected, the bolt 14 is separated from the guide rod 13. Then, the movable sleeve 12 and the pH meter 11 are moved downward. The height of the reaction liquid inside the reactor 1 is observed through the transparent glass 16. The bottom of the pH meter 11 is inserted into the reaction liquid. Then, the bolt 14 is rotated in the opposite direction so that the end of the bolt 14 is tightly fitted with the outer wall of the guide rod 13, so that the pH meter 11 is fixed.
[0037] When the pH meter 11 detects that the pH value of the reaction liquid is lower than 3, the pH meter 11 transmits a signal to the controller 27, and the controller 27 controls the servo motor 10 to rotate forward, and then the servo motor 10 drives the baffle 8 and the connecting hole 28 to rotate forward, so that the connecting hole 28 coincides with the alkali liquid discharge port 6, so that the alkali liquid inside the alkali liquid storage chamber 4 enters the reaction liquid inside the reactor 1 through the alkali liquid discharge port 6, so that the pH of the reaction liquid increases, until the pH value of the reaction liquid is between 3-7, the pH meter 11 transmits a signal to the controller 27, and the controller 27 controls the servo motor 10 to reverse 90 degrees, so that the connecting hole 28 is reset, and the baffle 8 closes the alkali liquid discharge port 6;
[0038] When the pH meter 11 detects that the pH value of the reaction liquid is higher than 7, the pH meter 11 transmits a signal to the controller 27, and the controller 27 controls the servo motor 10 to reverse, and then the servo motor 10 drives the baffle 8 and the connecting hole 28 to reverse, so that the connecting hole 28 coincides with the acid liquid discharge port 5, so that the acid liquid inside the acid liquid storage chamber 3 enters the reaction liquid inside the reactor 1 through the acid liquid discharge port 5, so that the pH of the reaction liquid is reduced. Until the pH value of the reaction liquid is between 3-7, the pH meter 11 transmits a signal to the controller 27, and the controller 27 controls the servo motor 10 to rotate forward 90 degrees, so that the connecting hole 28 is reset, and the baffle 8 closes the acid liquid discharge port 5.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pH regulating device for preparing manganese carbonate, comprising a reaction kettle (1), characterized in that: The reactor (1) is provided with a shell (2) on the top, and an acid liquid storage chamber (3) and an alkali liquid storage chamber (4) are respectively provided inside the shell (2); an acid liquid discharge port (5) is provided at the bottom of the acid liquid storage chamber (3), and an alkali liquid discharge port (6) is provided at the bottom of the alkali liquid storage chamber (4); A discharge mechanism is provided at the bottom of the shell (2), the discharge mechanism comprising a circular cavity (7). The bottom of the shell (2) is provided with a circular cavity (7), the acid liquid discharge port (5) and the alkali liquid discharge port (6) both penetrate the interior of the circular cavity (7), a baffle (8) is installed inside the circular cavity (7), a first rubber member (9) is fixed to the outer wall of the baffle (8), the outer wall of the first rubber member (9) is tightly fitted with the inner wall of the circular cavity (7), the baffle (8) and the first rubber member (9) are both provided with connection holes (28), the bottom of the baffle (8) is fixedly connected to the output end of the top of the servo motor (10), and the outer wall of the servo motor (10) is fixedly connected to the inner wall of the shell (2).
2. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: A pH measuring mechanism is arranged at the top of one side of the reactor (1), and the pH measuring mechanism comprises a pH value measuring instrument (11). The pH value measuring instrument (11) is passed through the top of one side of the reactor (1), and a movable sleeve (12) is fixed to the top of one side of the pH value measuring instrument (11). The movable sleeve (12) is nested on the outside of a guide rod (13), and the lower end of the guide rod (13) is fixedly connected to the top of the reactor (1). A bolt (14) is threadedly installed through the side wall of the movable sleeve (12), and the end of the bolt (14) is tightly fitted with the outer wall of the guide rod (13).
3. The pH regulating device for preparing manganese carbonate according to claim 2, characterized in that: The side wall of the reaction kettle (1) is installed with a transparent glass (16), the inner side of the transparent glass (16) is tightly fitted with a second rubber member (15), and one side of the second rubber member (15) is fixedly connected to the bottom of one side of the pH value measuring instrument (11).
4. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: A stirring shaft (17) is installed through the top of the reactor (1); the outer wall of the stirring shaft (17) is located inside the reactor (1); a first stirring rod (19) and a second stirring rod (20) are fixed in sequence from top to bottom; a rotating motor (18) is fixed to the top of the stirring shaft (17); the outer wall of the rotating motor (18) is fixed to the top of the reactor (1) via a hood.
5. The pH regulating device for preparing manganese carbonate according to claim 4, characterized in that: The first stirring rod (19) is designed as a sinusoidal structure, and the second stirring rod (20) is designed as an arc structure.
6. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: A feeding bin (21) is provided at the top of one side of the reaction kettle (1), the top of the acid storage chamber (3) and the top of the alkali storage chamber (4), and a sealing cover (22) is threadedly mounted on the top of the feeding bin (21).
7. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: An exhaust pipe (23) is provided at the top of one side of the reaction kettle (1), and the exhaust pipe (23) is designed to be an "L"-shaped structure, with the lower end of the exhaust pipe (23) facing downward.
8. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: A rear electric heating rod (24) is installed at the bottom of the reaction kettle (1), a discharge pipe (25) is provided at the bottom of the reaction kettle (1), a manual valve (26) is installed on the discharge pipe (25), and a controller (27) is installed on the outer wall of the reaction kettle (1), and the controller (27) is electrically connected to the servo motor (10), the pH value measuring instrument (11), the rotary motor (18) and the electric heating rod (24).
9. The pH regulating device for preparing manganese carbonate according to claim 1, characterized in that: The diameter of the connecting hole (28) is the same as the diameter of the acid liquid discharge port (5) and the alkali liquid discharge port (6), and the connecting hole (28) coincides with the acid liquid discharge port (5) when the baffle plate (8) rotates 90 degrees counterclockwise, and the connecting hole (28) coincides with the alkali liquid discharge port (6) when the baffle plate (8) rotates 90 degrees clockwise.