Coal gangue raw material sorting equipment

By setting up a crushing mechanism in the coal gangue crushing equipment for stirring and turning and screening mechanism to separate the powder, the problem of uneven particle size in the existing equipment is solved, and the crushing efficiency and coal preparation effect are improved.

CN222325339UActive Publication Date: 2025-01-10SHANXI ZHIXING SOLID WASTE COMPREHENSIVE UTILIZATION DEV CO LTD
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Patent Information

Application Number
CN202420516082.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-10
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing coal gangue crushing equipment is not stirred or flipped during the crushing process, resulting in uneven particle size of the crushed coal gangue, affecting the crushing efficiency and subsequent coal preparation process.

Method used

A coal gangue raw material sorting equipment was designed. By setting up a crushing mechanism, the second rotating rod rotates around the first rotating rod, stirring and turning the coal gangue, and combining the screening mechanism to separate the powder with the filter cartridge and the bump to ensure regular particle size .

Benefits of technology

It improves the crushing efficiency and particle size uniformity of coal gangue, enhances the powder selection efficiency, and ensures the improvement of coal grade and calorific value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses coal gangue raw material sorting equipment, and relates to the technical field of coal gangue treatment. The device comprises a tank body, a crushing mechanism and a screening mechanism are arranged on the tank body, and the crushing mechanism comprises a driving assembly, a limiting assembly and a crushing assembly; the driving assembly comprises a motor fixedly connected to the top face of the tank body, the output end of the motor is fixedly connected with a first rotating rod, the outer surface of the first rotating rod is fixedly connected with a first gear, the inner wall of the tank body is fixedly connected with a gear ring, and a second gear is engaged between the gear ring and the first gear. And a second rotating rod penetrates through the second gear, the second gear is fixedly connected with the second rotating rod, the outer surface of the first rotating rod is rotationally connected with a connecting plate, and the second rotating rod is rotationally connected with the connecting plate. According to the coal gangue crushing machine, the crushing mechanism is arranged, coal gangue raw materials are stirred and turned over in the crushing process, and the crushing efficiency of the machine on coal gangue is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coal gangue processing, in particular to a coal gangue raw material sorting device. Background Art

[0002] Gangue raw materials need to be crushed before sorting, and small particles and powders need to be separated. First of all, gangue is usually a byproduct of a larger waste, and its particle size, shape and hardness vary. If it is not crushed, its particles are uneven in size and irregular in shape, which will affect the subsequent sorting effect. Crushing can break larger gangue blocks into appropriate sizes, making their particle size, shape and hardness more uniform, which is conducive to subsequent sorting. Secondly, by crushing gangue into small particles and powders and sorting them, impurities and ash and other pollutants can be removed, and the grade and quality of coal can be improved. This not only helps to increase the calorific value of coal, improve combustion efficiency, and reduce pollutant emissions, but also improves the utilization value and economic benefits of coal.

[0003] In the existing coal gangue crushing technology, most sorting equipment does not stir or turn the coal gangue during the crushing operation, which results in uneven particle size and inconsistent size of the crushed coal gangue. Some larger coal gangue are not crushed well and are not completely crushed, affecting the downstream coal preparation process. In addition, due to the lack of stirring, the coal gangue in the crushing area is unevenly distributed, with more coal gangue in some areas and less in other areas. This makes the crushing efficiency of the crushing equipment in different areas different, greatly reducing the overall crushing efficiency. Utility Model Content

[0004] The utility model aims to provide a coal gangue raw material sorting equipment, which is provided with a crushing mechanism. During the crushing process, the second rotating rod rotates around the first rotating rod to stir and turn the coal gangue raw material, so as to avoid uneven accumulation of the coal gangue raw material resulting in different sizes after cutting, so that the particle size of the crushed product is more regular, and the crushing efficiency of the machine for the coal gangue is greatly improved. The problem that in the existing coal gangue crushing technology, most sorting equipment does not stir or turn the coal gangue during the crushing operation, which leads to uneven particle size and inconsistent size of the crushed coal gangue, greatly reducing the overall crushing efficiency.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a coal gangue raw material sorting device, comprising a tank body, on which a crushing mechanism and a screening mechanism are arranged, and the crushing mechanism comprises a driving component, a limiting component and a crushing component;

[0007] The driving assembly includes a motor fixedly connected to the top surface of the tank body, the output end of the motor is fixedly connected to the first rotating rod, the bottom end of the first rotating rod extends to the inside of the tank body, the first rotating rod is rotatably connected to the tank body, the outer surface of the first rotating rod is fixedly connected to the first gear, the inner wall of the tank body is fixedly connected to the gear ring, the gear ring and the first gear are meshed with a second gear, the second gear passes through the second rotating rod, the second gear is fixedly connected to the second rotating rod, the outer surface of the first rotating rod is rotatably connected to a connecting plate, the second rotating rod passes through the connecting plate, and the second rotating rod is rotatably connected to the connecting plate.

[0008] Furthermore, the limiting assembly includes a fixing ring fixedly connected to the inner wall of the tank body, the bottom surface of the connecting plate is rotatably connected to the top surface of the fixing ring, and the top surface of the connecting plate is rotatably connected to the bottom surface of the gear ring.

[0009] Furthermore, a plurality of first cutting blades are fixedly connected to the outer surface of the first rotating rod of the crushing assembly, a plurality of second cutting blades are fixedly connected to the outer surface of the second rotating rod, and the plurality of first cutting blades and the plurality of second cutting blades are staggered with each other.

[0010] Furthermore, the screening mechanism includes a connecting component and a synchronization component, the connecting component includes a slide groove arranged on the inner wall of the tank body, the inner wall of the tank body is slidably connected to a filter cartridge, the outer surface of the filter cartridge is fixedly connected to a slide rail, the outer surface of the slide rail is slidably connected to the inner wall of the slide groove, and a plurality of connecting rods are fixedly connected to the outer surface of the first rotating rod.

[0011] Furthermore, the synchronization component includes a plurality of connecting rods fixedly connected to the inner wall of the filter cartridge, the ends of the plurality of connecting rods are fixedly connected to the outer surface of the first rotating rod, a plurality of filter holes are provided on the outer surface of the filter cartridge, a plurality of protrusions are fixedly connected to the inner wall of the filter cartridge, an opening is provided on the bottom surface of the filter cartridge, and a screen is fixedly connected to the inner wall of the tank body.

[0012] Furthermore, a feed port is provided on the outer surface of the tank body, a first discharge port is provided on the bottom surface of the tank body, an electronic valve is provided on the inner wall of the first discharge port, a second discharge port is provided on the outer surface of the tank body, the first discharge port is located below the opening, an outer surface of the tank body is fixedly connected to an outer shell, a plurality of support columns are fixedly connected to the bottom surface of the outer shell, and pads are fixedly connected to the bottom ends of the plurality of support columns.

[0013] The utility model has the following beneficial effects:

[0014] 1. By providing a crushing mechanism, when the motor drives the first rotating rod to rotate, it can drive the first gear to rotate synchronously, and cooperate with the gear ring and the second gear, so that the first rotating rod can drive the second rotating rod to rotate in the opposite direction when rotating. At the same time, a connecting plate and a fixing ring are provided, so that the connecting plate can only rotate around the first rotating rod between the gear ring and the fixing ring. Under the mutual cooperation of the first rotating rod and the second rotating rod, the first cutting blade and the second cutting blade rotate in opposite directions to each other during the rotation process, so that the coal gangue raw material is fully cut and crushed, and in the crushing process, the second rotating rod rotates around the first rotating rod to stir and turn the coal gangue raw material, so as to avoid uneven accumulation of the coal gangue raw material resulting in different sizes after cutting, so that the particle size of the crushed product is more regular, which greatly improves the crushing efficiency of the machine for coal gangue.

[0015] 2. By providing a screening mechanism, the first rotating rod can drive the filter cartridge to rotate synchronously when rotating, so that the powder after the crushed coal gangue raw material is thrown out through the filter hole, and the small particles of the crushed coal gangue raw material are turned over and rotated in the filter cartridge and contact with a number of protrusions. The protrusions can scrape off the powder attached to the small particles, which can further improve the powder selection efficiency and help to completely separate the powder from the small particles.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of a coal gangue raw material sorting device of the utility model;

[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of a tank body of a coal gangue raw material sorting device of the utility model;

[0020] Figure 3 This is a structural schematic diagram of a crushing mechanism of a coal gangue raw material sorting device of the utility model;

[0021] Figure 4 This is a structural schematic diagram of a filter cartridge of a coal gangue raw material sorting device of the utility model;

[0022] Figure 5 The utility model is a kind of coal gangue raw material sorting equipment Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Tank body; 2. Crushing mechanism; 3. Screening mechanism; 4. Screen; 5. Shell; 11. Feed inlet; 12. First discharge port; 13. Electronic valve; 14. Second discharge port; 21. Motor; 22. First rotating rod; 221. First cutting disc; 23. First gear; 24. Gear ring; 25. Second gear; 26. Second rotating rod; 261. Second cutting disc; 27. Connecting plate; 28. Fixed ring; 31. Slide groove; 32. Slide rail; 33. Filter cartridge; 34. Connecting rod; 35. Filter hole; 36. Bump; 37. Opening; 51. Support column; 52. Pad. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 As shown, the utility model is a coal gangue raw material sorting device, comprising a tank body 1, on which a crushing mechanism 2 and a screening mechanism 3 are arranged, and the crushing mechanism 2 comprises a driving component, a limiting component and a crushing component;

[0027] The driving assembly includes a motor 21 fixedly connected to the top surface of the tank body 1, the output end of the motor 21 is fixedly connected to the first rotating rod 22, the bottom end of the first rotating rod 22 extends to the inside of the tank body 1, the first rotating rod 22 is rotatably connected to the tank body 1, the outer surface of the first rotating rod 22 is fixedly connected to the first gear 23, the inner wall of the tank body 1 is fixedly connected to the gear ring 24, the gear ring 24 and the first gear 23 are meshed with a second gear 25, the second gear 25 passes through a second rotating rod 26, the second gear 25 is fixedly connected to the second rotating rod 26, the outer surface of the first rotating rod 22 is rotatably connected to a connecting plate 27, the second rotating rod 26 passes through the connecting plate 27, and the second rotating rod 26 is rotatably connected to the connecting plate 27.

[0028] Among them Figure 3 As shown, the limiting assembly includes a fixing ring 28 fixedly connected to the inner wall of the tank body 1 , the bottom surface of the connecting plate 27 is rotatably connected to the top surface of the fixing ring 28 , and the top surface of the connecting plate 27 is rotatably connected to the bottom surface of the gear ring 24 .

[0029] By providing a limiting assembly, the gear ring 24 cooperates with the fixing ring 28 to support and limit the connecting plate 27, thereby making it more stable when rotating.

[0030] Among them Figure 3 As shown, a plurality of first cutting blades 221 are fixedly connected to the outer surface of the first rotating rod 22 of the crushing assembly, and a plurality of second cutting blades 261 are fixedly connected to the outer surface of the second rotating rod 26. The plurality of first cutting blades 221 and the plurality of second cutting blades 261 are staggered with each other.

[0031] By providing a crushing assembly, the first cutting blade 221 and the second cutting blade 261 cooperate with each other, so that when the first rotating rod 22 and the second rotating rod 26 rotate in opposite directions during the rotation process, the first cutting blade 221 and the second cutting blade 261 can be driven to rotate in opposite directions during the rotation process, thereby fully cutting and crushing the coal gangue raw material, greatly improving the crushing efficiency of the machine for coal gangue.

[0032] Among them Figure 2 , Figure 3 and Figure 5 As shown, the screening mechanism 3 includes a connecting component and a synchronization component. The connecting component includes a slide groove 31 arranged on the inner wall of the tank body 1. The inner wall of the tank body 1 is slidably connected with a filter cartridge 33. The outer surface of the filter cartridge 33 is fixedly connected with a slide rail 32. The outer surface of the slide rail 32 is slidably connected to the inner wall of the slide groove 31. A plurality of connecting rods 34 are fixedly connected to the outer surface of the first rotating rod 22.

[0033] By providing a connecting assembly, the slide groove 31 and the slide rail 32 cooperate with each other to limit the tank body 1 so that the tank body 1 can only rotate in the slide groove 31 .

[0034] Among them Figure 3 and Figure 4 As shown, the synchronization assembly includes a plurality of connecting rods 34 fixedly connected to the inner wall of the filter cartridge 33, the ends of the plurality of connecting rods 34 are fixedly connected to the outer surface of the first rotating rod 22, a plurality of filter holes 35 are provided on the outer surface of the filter cartridge 33, a plurality of protrusions 36 are fixedly connected to the inner wall of the filter cartridge 33, an opening 37 is provided on the bottom surface of the filter cartridge 33, and a screen 4 is fixedly connected to the inner wall of the tank body 1.

[0035] By providing a synchronization component, the first rotating rod 22 can drive the filter cartridge 33 to rotate synchronously when rotating, so that the powder after the crushed coal gangue raw material is thrown out through the filter hole 35, and the small particles of the crushed coal gangue raw material are contacted with a plurality of protrusions 36 when they are turned over and rotated in the filter cartridge 33. The protrusions 36 can scrape off the powder attached to the small particles, which can further improve the powder selection efficiency and help to completely separate the powder from the small particles.

[0036] Among them Figure 1 and Figure 2 As shown, a feed port 11 is provided on the outer surface of the tank body 1, a first discharge port 12 is provided on the bottom surface of the tank body 1, an electronic valve 13 is provided on the inner wall of the first discharge port 12, a second discharge port 14 is provided on the outer surface of the tank body 1, the first discharge port 12 is located below the opening 37, an outer surface of the tank body 1 is fixedly connected to an outer shell 5, a bottom surface of the outer shell 5 is fixedly connected to a plurality of support columns 51, and the bottom ends of the plurality of support columns 51 are fixedly connected to pads 52.

[0037] A first discharge port 12 is provided to discharge fine particles after the coal gangue raw material is crushed, and a second discharge port 14 is provided to discharge powder after the coal gangue raw material is crushed. An electronic valve 13 is provided to control the discharge rate at the first discharge port 12. Support columns 51 and pads 52 are provided to increase the stability of the bottom of the device.

[0038] A specific application of this embodiment is: by providing a crushing mechanism 2, when the motor 21 drives the first rotating rod 22 to rotate, it can drive the first gear 23 to rotate synchronously, cooperate with the gear ring 24 and the second gear 25, so that the first rotating rod 22 can drive the second rotating rod 26 to rotate in the opposite direction when rotating. At the same time, a connecting plate 27 and a fixing ring 28 are provided, so that the connecting plate 27 can only rotate around the first rotating rod 22 between the gear ring 24 and the fixing ring 28. Under the mutual cooperation of the first rotating rod 22 and the second rotating rod 26, the first cutting blade 221 and the second cutting blade 261 rotate in opposite directions to each other during the rotation process, so that the coal gangue raw material is fully cut and crushed, and during the crushing process, the second rotating rod 26 rotates around the first rotating rod 22 to stir and turn the coal gangue raw material, so as to avoid uneven accumulation of the coal gangue raw material resulting in different sizes after cutting, so that the particle size of the crushed product is finer The machine is more regular, which greatly improves the crushing efficiency of the coal gangue; by providing a screening mechanism 3, the first rotating rod 22 can drive the filter cartridge 33 to rotate synchronously when rotating, so that the powder after the crushed coal gangue raw material is thrown out through the filter hole 35, and the small particles of the crushed coal gangue raw material are in contact with a number of protrusions 36 when they are turned over and rotated in the filter cartridge 33. The protrusions 36 can scrape off the powder attached to the small particles, which can further improve the powder selection efficiency and help to completely separate the powder from the small particles; by providing a first discharge port 12 for discharging fine particles after the crushed coal gangue raw material, by providing a second discharge port 14 for discharging powder after the crushed coal gangue raw material, by providing an electronic valve 13, the discharge rate at the first discharge port 12 can be controlled, and by providing a support column 51 and a cushion block 52, the stability of the bottom of the device can be increased.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A coal gangue raw material sorting device, comprising a tank body (1), characterized in that: The tank body (1) is provided with a crushing mechanism (2) and a screening mechanism (3), wherein the crushing mechanism (2) comprises a driving component, a limiting component and a crushing component; The driving assembly comprises a motor (21) fixedly connected to the top surface of the tank body (1), the output end of the motor (21) is fixedly connected to a first rotating rod (22), the bottom end of the first rotating rod (22) extends into the interior of the tank body (1), the first rotating rod (22) is rotatably connected to the tank body (1), the outer surface of the first rotating rod (22) is fixedly connected to a first gear (23), the inner wall of the tank body (1) is fixedly connected to a toothed ring (24), a second gear (25) is meshed between the toothed ring (24) and the first gear (23), a second rotating rod (26) passes through the second gear (25), the second gear (25) is fixedly connected to the second rotating rod (26), the outer surface of the first rotating rod (22) is rotatably connected to a connecting plate (27), the second rotating rod (26) passes through the connecting plate (27), and the second rotating rod (26) is rotatably connected to the connecting plate (27).

2. The coal gangue raw material sorting equipment according to claim 1, characterized in that: The limiting assembly comprises a fixing ring (28) fixedly connected to the inner wall of the tank body (1), the bottom surface of the connecting plate (27) is rotatably connected to the top surface of the fixing ring (28), and the top surface of the connecting plate (27) is rotatably connected to the bottom surface of the gear ring (24).

3. The coal gangue raw material sorting equipment according to claim 1, characterized in that: A plurality of first cutting blades (221) are fixedly connected to the outer surface of the first rotating rod (22) of the crushing assembly, and a plurality of second cutting blades (261) are fixedly connected to the outer surface of the second rotating rod (26), wherein the plurality of first cutting blades (221) and the plurality of second cutting blades (261) are interlaced.

4. The coal gangue raw material sorting equipment according to claim 1, characterized in that: The screening mechanism (3) comprises a connecting component and a synchronizing component, wherein the connecting component comprises a slide groove (31) arranged on the inner wall of the tank body (1), the inner wall of the tank body (1) is slidably connected with a filter cartridge (33), the outer surface of the filter cartridge (33) is fixedly connected with a slide rail (32), the outer surface of the slide rail (32) is slidably connected to the inner wall of the slide groove (31), and a plurality of connecting rods (34) are fixedly connected to the outer surface of the first rotating rod (22).

5. The coal gangue raw material sorting equipment according to claim 4, characterized in that: The synchronization component comprises a plurality of connecting rods (34) fixedly connected to the inner wall of the filter cartridge (33), the ends of the plurality of connecting rods (34) are fixedly connected to the outer surface of the first rotating rod (22), a plurality of filter holes (35) are arranged on the outer surface of the filter cartridge (33), a plurality of protrusions (36) are fixedly connected to the inner wall of the filter cartridge (33), an opening (37) is arranged on the bottom surface of the filter cartridge (33), and a screen (4) is fixedly connected to the inner wall of the tank body (1).

6. The coal gangue raw material sorting equipment according to claim 5, characterized in that: The outer surface of the tank body (1) is provided with a feed port (11), the bottom surface of the tank body (1) is provided with a first discharge port (12), the inner wall of the first discharge port (12) is provided with an electronic valve (13), the outer surface of the tank body (1) is provided with a second discharge port (14), the first discharge port (12) is located below the opening (37), the outer surface of the tank body (1) is fixedly connected to a shell (5), the bottom surface of the shell (5) is fixedly connected to a plurality of support columns (51), and the bottom ends of the plurality of support columns (51) are fixedly connected to pads (52).