Energy-saving and environment-friendly vertical spraying device for aluminum alloy sections
By designing an energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles, the adjustment components and spraying components are used to solve the problems of uneven and waste of manual spraying, and efficient spraying of materials of different heights and lengths is achieved, and the spraying efficiency is improved and quality.
Patent Information
- Application Number
- CN202421102904.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Existing aluminum alloy profile spraying equipment mainly relies on manual operations, resulting in uneven spraying and difficulty in controlling the coating thickness, which easily leads to waste and low spray quality.
An energy-saving and environmentally friendly vertical spraying device is designed, including adjustment components and spraying components. The square tube height adjustment is driven by the motor drives the threaded rod to achieve spraying of the surface of aluminum profiles of different heights, and the different lengths are fixed through electric push rods and filters. materials, reduce waste and improve spray efficiency.
Efficient spraying of aluminum profiles of different heights and lengths is achieved, avoiding manual flip operations, improving spraying efficiency and quality, and reducing paint waste.
Smart Images

Figure CN222325455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile surface treatment, in particular to an energy-saving and environment-friendly vertical spraying device for aluminum alloy profiles. Background Art
[0002] Powder spraying is the process of spraying powder coating onto the surface of a workpiece using a powder spraying device. Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powder coating. The powder coating is leveled and solidified after high-temperature baking to become a final coating with different effects. The spraying effect of powder spraying is superior to the painting process in terms of mechanical strength, adhesion, corrosion resistance, and aging resistance, and the cost is also lower than that of the same effect of painting. Powder spraying equipment is a more commonly used type of aluminum profile surface treatment equipment. It is a device that uses a spray gun to spray powder onto the workpiece, so that the powder adheres to the working surface to achieve functions such as anti-corrosion. At present, there are two types of aluminum profile suspension methods for powder spraying equipment, one is the vertical arrangement of aluminum profiles, and the other is the horizontal arrangement of aluminum profiles.
[0003] The existing aluminum alloy profile spraying is generally carried out manually, and the paint spray bottle is manually collected for spraying. This spraying method is inconvenient to operate, and it is difficult to spray evenly on the aluminum alloy profile, which easily leads to low spraying quality. In addition, it is difficult to control the thickness of the spray layer during manual spraying, which easily leads to excessive spraying and waste. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles, comprising a processing box, an adjustment component is arranged on the left side of the inner cavity of the processing box, the adjustment component comprises a motor, the output shaft of the motor is fixedly connected with a threaded rod, the surface of the threaded rod is threadedly connected with a threaded sleeve, the right side of the threaded sleeve is fixedly connected with a connecting rod, and the other end of the connecting rod is fixedly connected with a spraying component;
[0006] The spraying assembly includes a square tube, a paint box is fixedly connected to the top of the processing box, a delivery pipe is connected to the bottom of the paint box, the bottom of the delivery pipe passes through the processing box and is connected to a feed pump, the bottom of the feed pump is connected to a telescopic tube, the other end of the telescopic tube is connected to the square tube, and a nozzle is provided on the inner surface of the square tube.
[0007] By adopting the above technical solution and setting an adjustment component, the height of the square tube can be adjusted, so that the surfaces of aluminum profiles of different heights can be sprayed, expanding the working area. Through the spraying component, the spraying operation on the surface of the aluminum profile can be completed at one time without turning the aluminum profile over, thereby improving the spraying efficiency.
[0008] Preferably, a fixing component is fixedly connected to the right side of the top of the inner cavity of the processing box, and the fixing component includes an electric push rod, and the telescopic end of the electric push rod is fixedly connected to a positioning plate, and the bottom of the inner cavity of the processing box is slidably connected to a placement frame, and a filter is arranged on the top of the placement frame.
[0009] By adopting the above technical solution, aluminum profiles of different lengths can be positioned and fixed, and excess paint during spraying can also be collected to reduce waste.
[0010] Preferably, a discharge pipe is provided on the side of the placement frame, and a discharge switch is provided on the top of the discharge pipe.
[0011] By adopting the above technical solution, the collected paint can be discharged and utilized conveniently.
[0012] Preferably, a slide groove is provided on the left side of the inner cavity of the processing box, a sliding block is slidably connected to the inner cavity of the slide groove, and the right side of the sliding block is fixedly connected to the threaded sleeve.
[0013] By adopting the above technical solution, the threaded sleeve can be limited and guided to move, thereby increasing the stability of the threaded sleeve when the threaded rod drives the threaded sleeve to move up and down.
[0014] Preferably, a box door is provided on the surface of the processing box, and an observation window is provided on the surface of the box door.
[0015] By adopting the above technical solution, it is convenient for users to observe the spraying situation.
[0016] Preferably, a concave groove is provided at the bottom of the inner cavity of the processing box, a convex block is slidably connected to the inner cavity of the concave groove, and the top of the convex block is fixedly connected to the placement frame.
[0017] By adopting the above technical solution, the placement frame can be taken out from the processing box, so that the collected paint can be used conveniently.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] The utility model discloses adopts the method that the square tube can be driven to adjust the height by arranging the adjusting component, so that the surface of the aluminum profiles of different heights can be sprayed, and the operation area can be expanded. Through the spraying component, the spraying operation on the surface of the aluminum profile can be completed at one time, and there is no need to turn the aluminum profile over, thereby improving the spraying efficiency. It solves the problem that the existing aluminum alloy profile spraying generally adopts the manual spraying method, and the paint spray bottle is manually collected for spraying. Such a spraying method is inconvenient to operate, and it is difficult to spray evenly on the aluminum alloy profile, which easily leads to low spraying quality. In addition, it is difficult to control the thickness of the spray layer by manual spraying, which easily leads to excessive spraying and waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a cross-sectional view of the structure of the utility model;
[0022] Figure 3 It is a top view of the square tube in the structure of the utility model;
[0023] Figure 4 It is a three-dimensional diagram of the placement frame in the structure of the utility model.
[0024] In the figure: 1. processing box; 2. adjustment component; 201. motor; 202. threaded rod; 203. threaded sleeve; 204. connecting rod; 3. spraying component; 301. square tube; 302. paint box; 303. conveying pipe; 304. feed pump; 305. telescopic tube; 306. nozzle; 4. fixing component; 401. electric push rod; 402. positioning plate; 403. placement frame; 404. filter; 5. discharge pipe; 6. slide; 7. slider; 8. box door; 9. observation window; 10. concave groove; 11. convex block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1:
[0027] See also Figure 1-4An energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles includes a processing box 1, an adjusting component 2 is arranged on the left side of the inner cavity of the processing box 1, the adjusting component 2 includes a motor 201, the output shaft of the motor 201 is fixedly connected with a threaded rod 202, the surface of the threaded rod 202 is threadedly connected with a threaded sleeve 203, the right side of the threaded sleeve 203 is fixedly connected with a connecting rod 204, and the other end of the connecting rod 204 is fixedly connected with a spraying component 3; the spraying component 3 includes a square tube 301, the top of the processing box 1 is fixedly connected with a coating box 302, and the bottom of the coating box 302 is connected with a conveying Tube 303, the bottom of the delivery pipe 303 passes through the processing box 1 and is connected to the feed pump 304, the bottom of the feed pump 304 is connected to the telescopic tube 305, the other end of the telescopic tube 305 is connected to the square tube 301, and the inner surface of the square tube 301 is provided with a nozzle 306. By setting the adjustment component 2, the square tube 301 can be driven to adjust the height, so that the surface of aluminum profiles of different heights can be sprayed, and the operation area can be expanded. Through the spraying component 3, the spraying operation on the surface of the aluminum profile can be completed at one time without turning the aluminum profile, thereby improving the spraying efficiency.
[0028] Embodiment 2:
[0029] See also Figure 1-4 , an energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles, including a processing box 1, a fixing component 4 is fixedly connected to the right side of the top of the inner cavity of the processing box 1, and the fixing component 4 includes an electric push rod 401, and the telescopic end of the electric push rod 401 is fixedly connected to a positioning plate 402. The bottom of the inner cavity of the processing box 1 is slidably connected to a placement frame 403, and a filter screen 404 is arranged on the top of the placement frame 403, which can position and fix aluminum profiles of different lengths, and can also collect excess paint during spraying to reduce waste. A discharge pipe 5 is arranged on the side of the placement frame 403, and a discharge switch is arranged on the top of the discharge pipe 5, which can facilitate the discharge and utilization of the collected paint. A slide groove 6 is provided on the left side of the inner cavity of the box 1, and a slider 7 is slidably connected to the inner cavity of the slide groove 6. The right side of the slider 7 is fixedly connected to the threaded sleeve 203, which can limit and guide the threaded sleeve 203 to increase the stability of the threaded rod 202 when driving the threaded sleeve 203 to move up and down. A box door 8 is provided on the surface of the processing box 1, and an observation window 9 is provided on the surface of the box door 8, which can facilitate the user to observe the spraying situation. A concave groove 10 is provided at the bottom of the inner cavity of the processing box 1, and a convex block 11 is slidably connected to the inner cavity of the concave groove 10. The top of the convex block 11 is fixedly connected to the placement frame 403, and the placement frame 403 can be taken out of the processing box 1, which is convenient for using the collected paint.
[0030] The principle of this embodiment is:
[0031] When in use, open the box door 8, pass the aluminum profile through the square tube 301 and place it on the filter screen 404 on the top of the placement frame 403, and at the same time start the electric push rod 401 to push the positioning plate 402 to clamp and fix the other end of the aluminum profile, and then start the feed pump 304 to pump the paint in the paint box 302 into the square tube 301 through the delivery pipe 303 and the telescopic tube 305, and spray it out through the nozzle 306 to spray the surface of the aluminum profile. At the same time, start the motor 201 to drive the threaded rod 202 to rotate, the threaded rod 202 drives the threaded sleeve 203 to move upward, and the threaded sleeve 203 drives the square tube 301 to move upward through the connecting rod 204, so that the surfaces of aluminum profiles of different heights can be sprayed, the working area can be expanded, and the spraying operation on the surface of the aluminum profile can be completed at one time, without the need to flip the aluminum profile, thereby improving the spraying efficiency.
[0032] To sum up: this energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles, by setting an adjustment component 2, can drive the square tube 301 to adjust the height, so that the surfaces of aluminum profiles of different heights can be sprayed, thereby expanding the working area. Through the spraying component 3, the spraying operation on the surface of the aluminum profile can be completed at one time, and there is no need to turn the aluminum profile over, thereby improving the spraying efficiency. It solves the problem that the existing aluminum alloy profile spraying generally adopts the manual spraying method, and the paint spray bottle is manually collected for spraying. Such a spraying method is inconvenient to operate and it is difficult to spray evenly on the aluminum alloy profile, which easily leads to low spraying quality. In addition, it is difficult to control the thickness of the spray layer by manual spraying, which easily leads to excessive spraying and waste.
[0033] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles, comprising a processing box (1), characterized in that: An adjustment component (2) is arranged on the left side of the inner cavity of the processing box (1), and the adjustment component (2) comprises a motor (201), the output shaft of the motor (201) is fixedly connected to a threaded rod (202), the surface of the threaded rod (202) is threadedly connected to a threaded sleeve (203), the right side of the threaded sleeve (203) is fixedly connected to a connecting rod (204), and the other end of the connecting rod (204) is fixedly connected to a spraying component (3); The spraying assembly (3) comprises a square tube (301), the top of the processing box (1) is fixedly connected to a paint box (302), the bottom of the paint box (302) is connected to a delivery pipe (303), the bottom of the delivery pipe (303) passes through the processing box (1) and is connected to a feed pump (304), the bottom of the feed pump (304) is connected to a telescopic tube (305), the other end of the telescopic tube (305) is connected to the square tube (301), and a nozzle (306) is provided on the inner surface of the square tube (301).
2. The energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles according to claim 1 is characterized in that: A fixing assembly (4) is fixedly connected to the right side of the top of the inner cavity of the processing box (1), and the fixing assembly (4) comprises an electric push rod (401). The telescopic end of the electric push rod (401) is fixedly connected to a positioning plate (402). A placement frame (403) is slidably connected to the bottom of the inner cavity of the processing box (1), and a filter screen (404) is arranged on the top of the placement frame (403).
3. The energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles according to claim 2 is characterized in that: A discharge pipe (5) is arranged on the side of the placement frame (403), and a discharge switch is arranged on the top of the discharge pipe (5).
4. The energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles according to claim 1 is characterized in that: A slide groove (6) is provided on the left side of the inner cavity of the processing box (1), a slider (7) is slidably connected to the inner cavity of the slide groove (6), and the right side of the slider (7) is fixedly connected to the threaded sleeve (203).
5. The energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles according to claim 1 is characterized in that: The surface of the processing box (1) is provided with a box door (8), and the surface of the box door (8) is provided with an observation window (9).
6. The energy-saving and environmentally friendly vertical spraying device for aluminum alloy profiles according to claim 1 is characterized in that: A concave groove (10) is provided at the bottom of the inner cavity of the processing box (1), a convex block (11) is slidably connected to the inner cavity of the concave groove (10), and the top of the convex block (11) is fixedly connected to the placement frame (403).