Intelligent feeding screening machine
Through the intelligent control system, the solenoid switch valve and motor of the screening machine are adjusted and the screening speed is dynamically adjusted, which solves the problem of difficulty in adjusting screening speed in the existing technology and improves the screening efficiency and effect.
Patent Information
- Application Number
- CN202421093314.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing screening devices cannot adjust the screening speed according to the discharge conditions, resulting in the discharge accumulation or the screening is too slow, affecting the working efficiency and effect.
An intelligent feeding screening machine is designed to monitor the screening material volume in real time through the controller, adjust the opening and closing of the solenoid switch valve and motor, and dynamically adjust the screening speed to ensure timely processing and efficiency of discharge.
Flexible adjustment of screening speed is achieved, the problems of material accumulation and too slow discharge are avoided, and the work efficiency and effect are improved.
Smart Images

Figure CN222325663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of screening, in particular to an intelligent feeding screening machine. Background Art
[0002] Screening is a mechanical separation method that sorts solid particles by size, and is often used for graded control of powder materials. The screening machine separates particles into different size ranges through the relative vibration of the screen, and can complete a series of process operations, such as removing impurities, separating different particles, grouping and classification, etc. In industrial production and daily life, it is often necessary to remove impurities from raw materials. Screening technology can effectively remove tiny impurity particles, such as metal debris, fiber, plastic, etc. Screening technology can separate particles of different sizes, making it more convenient to handle each type of material. For example, in construction projects, screening machines can be used to separate materials such as sand and gravel into different particle sizes to meet different construction needs. Screening technology has been widely used in many industries, helping to improve production efficiency and material utilization.
[0003] Existing screening devices generally work all the time and cannot adjust the screening speed according to the discharge situation, which easily causes the discharge to pile up and cannot be processed in time, or the screening is slow, affecting the discharge speed and the work effect and efficiency. Utility Model Content
[0004] With regard to the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide an intelligent feeding and screening machine to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An intelligent feeding and screening machine comprises a feeding assembly, a screening assembly and a discharging receiving assembly, wherein the feeding assembly comprises a feeding hopper which is fixedly mounted on a frame;
[0007] An outlet pipe is provided at the bottom of the feed hopper, an electromagnetic switch valve is installed on the outlet pipe, a controller is installed on the frame, and the electromagnetic switch valve is communicatively connected with the controller;
[0008] The frame is provided with a mounting base plate, on which a first conveyor belt is movably provided, one end of the first conveyor belt is arranged below the outlet pipe at the bottom end of the feed bin, a driving wheel of the first conveyor belt is connected to a first motor through a first coupling, the first motor is fixedly mounted on the frame, and the first motor is communicatively connected to a controller;
[0009] A material transfer hopper is provided at the other end of the first conveyor belt;
[0010] The screening assembly includes a screening filter cylinder, which is arranged at the bottom end of the material transfer hopper, and is fixedly arranged on one side of the frame by a cross beam, and fixed mounting plates are arranged on both sides of the screening filter cylinder, and the outer wall of the fixed mounting plate and the cross beam are connected to the auxiliary legs;
[0011] A semicircular motor fixing plate is provided above the downwardly inclined end of the screening cylinder, a second motor and a second coupling are provided on the motor fixing plate, the second motor is connected to the central axis of the screening cylinder through the second coupling, and the second motor is connected to the controller through a wire for communication;
[0012] The material discharging receiving assembly includes a second conveyor belt and a receiving hopper, the second conveyor belt is arranged below the screening cylinder, the second conveyor belt is arranged parallel to the screening cylinder, the second conveyor belt is fixedly installed on one side of the frame through a crossbeam, the driving wheel of the second conveyor belt is connected to the third motor through a third coupling, and the third motor is connected to the controller through a wire for communication;
[0013] A material receiving hopper is provided below the end of the second conveyor belt that is inclined upward, and a high-position detection sensor is installed on the material receiving hopper, and the high-position detection sensor is connected to the controller through a wire for communication;
[0014] A coarse material discharging inclined plate is arranged above the downwardly inclined end of the second conveyor belt, and the coarse material discharging inclined plate is connected to one side of the lowest end of the screening tube.
[0015] As a further solution of the utility model: the side walls at both ends of the top of the feed hopper are provided with anti-overflow baffles.
[0016] As a further solution of the utility model: a fixed pull plate is provided on the frame.
[0017] As a further solution of the utility model: a step ladder is provided on the frame.
[0018] As a further solution of the utility model: a plurality of groups of auxiliary transmission rollers are arranged inside the first transmission belt.
[0019] As a further solution of the utility model: leakage-proof baffles are provided at the edges of both sides of the first conveyor belt, and the leakage-proof baffles are fixedly mounted on the mounting base plate.
[0020] As a further solution of the utility model: the end of the screening filter cylinder that is inclined upward is arranged at the bottom end of the material transfer hopper.
[0021] As a further solution of the utility model: a plurality of sets of fixed brackets are arranged on the central axis, one end of the fixed bracket is fixedly connected to the outer wall of the central axis, and the other end of the fixed bracket is fixedly connected to the inner wall of the screening tube.
[0022] As a further solution of the utility model: the central axis of the screening drum and the second transmission belt are connected to the frame through a crossbeam.
[0023] As a further solution of the utility model:
[0024] Compared with the prior art, the beneficial effects of the utility model are:
[0025] The utility model transmits the amount of material that has been screened out of the material receiving hopper to the controller in real time, and adjusts and controls the opening and closing of the electromagnetic switch valve, the first motor, the second motor, and the third motor at any time according to the screened material amount, as well as the degree of opening of the electromagnetic switch valve and the working power of the first motor, the second motor, and the third motor, so as to facilitate the control of stopping and continuing the screening work at any time, adjust the screening speed at any time, avoid material accumulation or slow screening and discharging affecting the work efficiency and effect, and facilitate the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The present invention is a schematic structural diagram of an intelligent feeding and screening machine disclosed in an embodiment.
[0027] Figure 2 The present invention is a schematic diagram of the installation of a screening component and a discharging receiving component in an intelligent feeding screening machine disclosed in an embodiment.
[0028] The reference numerals in the figure are: 1. frame; 2. feed hopper; 3. anti-overflow baffle; 4. fixed pull plate; 5. foot ladder; 6. mounting base plate; 7. first conveyor belt; 8. auxiliary transmission roller; 9. anti-leakage baffle; 10. controller; 11. first motor; 12. fixed mounting plate; 13. screening cylinder; 14. transfer hopper; 15. auxiliary leg; 16. second motor; 17. second coupling; 18. motor fixing plate; 19. crossbeam; 20. fixed bracket; 21. central axis; 22. second conveyor belt; 23. third coupling; 24. third motor; 25. receiving hopper; 26. high-level detection sensor; 27. coarse material discharge inclined plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", and "connected" should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, or an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] See also Figure 1-2 An intelligent feeding and screening machine includes a feeding component, a screening component and a discharging receiving component. The feeding component includes a feeding hopper 2, which is fixedly mounted on a frame 1. When working, the raw materials to be screened are put into the feeding hopper 2, which is convenient for subsequent slow screening. The frame 1 ensures the stability of the device and increases safety.
[0032] An outlet pipe is provided at the bottom of the feed hopper 2, an electromagnetic switch valve is installed on the outlet pipe, a controller 10 is installed on the frame 1, the electromagnetic switch valve is communicated with the controller 10, and the switch of the electromagnetic switch valve is controlled by the controller 10 according to actual conditions, which facilitates the control of the unloading speed, increases safety, and facilitates the use of the device.
[0033] A mounting base plate 6 is provided on the frame 1, and a first conveyor belt 7 is movably provided on the mounting base plate 6. One end of the first conveyor belt 7 is arranged below the outlet pipe at the bottom end of the feed hopper 2. The driving wheel of the first conveyor belt 7 is connected to the first motor 11 through a first coupling. The first motor 11 is fixedly mounted on the frame 1. The first motor 11 is communicatively connected with the controller 10. The opening and closing of the first motor 11 and the transportation rate are controlled by the controller 10 according to actual conditions, so as to facilitate the control of the speed of subsequent raw material transportation and ensure the uniformity of raw material transportation, which is conducive to subsequent screening, increases safety, and facilitates the use of the device.
[0034] A material transfer hopper 14 is provided at the other end of the first conveyor belt 7. The material transfer hopper 14 is convenient for gathering the raw materials on the first conveyor belt 7 and transferring them to the screening tube 13 to avoid spilling of the raw materials, facilitate subsequent screening, ensure safety, and facilitate use.
[0035] The screening assembly includes a screening cylinder 13, which is arranged at the bottom end of the material transfer hopper 14. The screening cylinder 13 is fixedly and tilted on one side of the frame 1 through a crossbeam 19. Fixed mounting plates 12 are provided on both sides of the screening cylinder 13, and the outer wall of the fixed mounting plate 12 and the crossbeam 19 are connected to the auxiliary legs 15; the auxiliary legs 15 increase stability and facilitate the fixed installation of the screening cylinder 13; the screening cylinder 13 is tilted to facilitate the screening of the raw materials entering the screening cylinder 13, avoid the accumulation of raw materials, improve the screening effect and efficiency, ensure safety, and facilitate the use of the device; the fixed mounting plate 12 ensures the fixed installation of the screening cylinder 13, and at the same time facilitates the interception of the raw materials screened and thrown out from the side of the screening cylinder 13, which is convenient for subsequent discharge and avoids waste, while ensuring cleanliness and increasing safety.
[0036] A semicircular motor fixing plate 18 is provided above the downwardly inclined end of the screening cylinder 13, and a second motor 16 and a second coupling 17 are provided on the motor fixing plate 18. The second motor 16 is connected to the central axis 21 of the screening cylinder 13 through the second coupling 17. The second motor 16 is communicatively connected to the controller 10 through a wire. When working, the switch and rotation speed of the second motor 16 are controlled and adjusted according to actual conditions, so as to drive the rotation of the screening cylinder 13 conveniently, facilitate the screening of the raw materials in the screening cylinder 13, and facilitate the use of the device.
[0037] The material discharging receiving assembly includes a second conveyor belt 22 and a material receiving hopper 25. The second conveyor belt 22 is arranged below the screening drum 13. The second conveyor belt 22 is arranged parallel to the screening drum 13. The second conveyor belt 22 is fixedly installed on one side of the frame 1 through a crossbeam 19. The driving wheel of the second conveyor belt 22 is connected to the third motor 24 through a third coupling 23. The third motor 24 is connected to the controller 10 through a wire for communication. When working, the switch and rotation speed of the third motor 24 are controlled and adjusted according to actual conditions, which facilitates the adjustment of the switch and transmission speed of the second conveyor belt 22, is beneficial to the transmission of the screened material, and facilitates the use of the device.
[0038] A hopper 25 is provided below the end of the second conveyor belt 22 that is tilted upward, and a high-level detection sensor 26 is installed on the hopper 25. The high-level detection sensor 26 is connected to the controller 10 through a wire for communication. The high-level detection sensor 26 monitors the amount of fine material screened out of the hopper 25 at any time. When the fine material in the hopper 25 is too much and exceeds a predetermined maximum value, the information is transmitted to the controller 10, and the controller 10 controls the electromagnetic switch valve, the first motor 11, the second motor 16, and the third motor 24 to be closed, and the screening is temporarily stopped to prevent the screened material from exceeding the carrying capacity of the hopper 25, and wait for the material in the hopper 25 to be transported out or used; when the fine material in the hopper 25 is too less than a predetermined minimum value, the information is transmitted to the controller 10, and the controller 10 controls the electromagnetic switch valve, the first motor 11, the second motor 16, and the third motor 24 to be opened, and the screening continues, which facilitates the screening process;
[0039] When the fine material in the hopper 25 is less than the predetermined minimum value for a long time, the information is transmitted to the controller 10, and the controller 10 controls the electromagnetic switch valve to increase the switching amplitude, increase the working power of the first motor 11, the second motor 16, and the third motor 24, so that the speed of the first conveyor belt 7, the screening tube 13, and the second conveyor belt 22 increases synchronously, thereby improving the screening rate and facilitating the use of the device.
[0040] A coarse material discharge inclined plate 27 is provided above the downwardly inclined end of the second conveyor belt 22. The coarse material discharge inclined plate 27 is connected to one side of the lowest end of the screening tube 13. The coarse material discharge inclined plate 27 is convenient for discharging the coarse material and waste material screened by the screening tube 13 to avoid affecting the use of raw materials and ensure safety. At the same time, according to actual conditions, an external container can be placed under the coarse material discharge inclined plate 27 to collect the screened coarse material and waste material, which is convenient for discarding or using for other purposes.
[0041] Anti-overflow baffles 3 are provided on the side walls at both ends of the top of the feed hopper 2. The anti-overflow baffles 3 can intercept excess raw materials to prevent them from overflowing and sliding out of the feed hopper 2, making it convenient for the feed hopper 2 to load as much raw materials as possible, facilitating subsequent timely and continuous screening, facilitating the use of the device, and ensuring safety.
[0042] The frame 1 is provided with a fixed bracing plate 4, which increases the stability of fixation, ensures safety, and facilitates the use of the device.
[0043] A foot ladder 5 is provided on the frame 1, and the foot ladder 5 can be convenient for people to put the raw materials into the feed hopper 2, which is convenient for operation and conducive to use.
[0044] A plurality of auxiliary transmission rollers 8 are arranged inside the first transmission belt 7. The auxiliary transmission rollers 8 are used to support the upper part of the first transmission belt 7 and facilitate the transportation of raw materials on the first transmission belt 7, thereby increasing safety and facilitating the use of the device.
[0045] Anti-leakage baffles 9 are provided at the edges of both sides of the first conveyor belt 7, and the anti-leakage baffles 9 are fixedly installed on the mounting base plate 6. During operation, the anti-leakage baffles 9 can conveniently intercept the raw materials being transported on the first conveyor belt 7 to prevent them from slipping out of the first conveyor belt 7, thereby increasing safety and avoiding waste of raw materials.
[0046] The inclined upward end of the screening funnel 13 is arranged at the bottom end of the transfer hopper 14, so that the transfer hopper 14 can transfer the raw materials to the inside of the screening funnel 13 for screening, thereby ensuring safety and facilitating the use of the device.
[0047] A plurality of fixed brackets 20 are provided on the central shaft 21, one end of the fixed bracket 20 is fixedly connected to the outer wall of the central shaft 21, and the other end of the fixed bracket 20 is fixedly connected to the inner wall of the screening cylinder 13. The fixed bracket 20 can conveniently drive the overall rotation of the screening cylinder 13 to avoid safety hazards such as breakage, increase safety, and facilitate the use of the device.
[0048] The central axis 21 of the screening drum 13 and the second conveyor belt 22 are connected to the frame 1 through the crossbeam 19, which increases safety and facilitates the use of the device.
[0049] The utility model transmits the amount of material that has been screened in the hopper 25 to the controller in real time, and adjusts and controls the opening and closing of the electromagnetic switch valve, the first motor 11, the second motor 16, and the third motor 24 at any time according to the screened material amount, as well as the degree of opening of the electromagnetic switch valve and the working power of the first motor 11, the second motor 16, and the third motor 24, so as to conveniently control the stopping and continuing of the screening work at any time, adjust the screening speed at any time, avoid the efficiency and effect of the work affected by the accumulation of discharged materials or the slow screening and discharging, and facilitate the use of the device.
[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An intelligent feeding screening machine, characterized in that: It comprises a feeding assembly, a screening assembly and a discharging receiving assembly, wherein the feeding assembly comprises a feeding hopper (2), and the feeding hopper (2) is fixedly mounted on the frame (1); An outlet pipe is provided at the bottom of the feed hopper (2), an electromagnetic switch valve is installed on the outlet pipe, a controller (10) is installed on the frame (1), and the electromagnetic switch valve is communicatively connected with the controller (10); A mounting base plate (6) is provided on the frame (1), a first conveyor belt (7) is movably provided on the mounting base plate (6), one end of the first conveyor belt (7) is arranged below the outlet pipe at the bottom end of the feed bin (2), a driving wheel of the first conveyor belt (7) is connected to a first motor (11) via a first coupling, the first motor (11) is fixedly mounted on the frame (1), and the first motor (11) is communicatively connected to a controller (10); A material transfer hopper (14) is provided at the other end of the first conveyor belt (7); The screening assembly comprises a screening filter cylinder (13), the screening filter cylinder (13) is arranged at the bottom end of the material transfer hopper (14), the screening filter cylinder (13) is tilted and fixedly arranged on one side of the frame (1) through a cross beam (19), and fixed mounting plates (12) are arranged on both sides of the screening filter cylinder (13), and the outer wall of the fixed mounting plate (12) and the cross beam (19) are connected to the auxiliary leg (15); A semicircular motor fixing plate (18) is provided above one end of the screening cylinder (13) which is tilted downward, and a second motor (16) and a second coupling (17) are provided on the motor fixing plate (18). The second motor (16) is connected to the central axis (21) of the screening cylinder (13) via the second coupling (17), and the second motor (16) is connected to the controller (10) via a wire for communication; The material discharging receiving assembly comprises a second conveyor belt (22) and a receiving hopper (25), the second conveyor belt (22) is arranged below the screening cylinder (13), the second conveyor belt (22) and the screening cylinder (13) are arranged in parallel, the second conveyor belt (22) is fixedly mounted on one side of the frame (1) through a crossbeam (19), the driving wheel of the second conveyor belt (22) is connected to the third motor (24) through a third coupling (23), and the third motor (24) is connected to the controller (10) through a wire for communication; A material receiving hopper (25) is provided below one end of the second conveyor belt (22) that is tilted upward, and a high-position detection sensor (26) is installed on the material receiving hopper (25), and the high-position detection sensor (26) is connected to the controller (10) through a wire for communication; A coarse material discharge inclined plate (27) is provided above the downwardly inclined end of the second conveyor belt (22), and the coarse material discharge inclined plate (27) is connected to one side of the lowest end of the screening tube (13).
2. The intelligent feeding screening machine according to claim 1, characterized in that: The side walls at both ends of the top of the feed hopper (2) are provided with overflow prevention baffles (3).
3. The intelligent feeding screening machine according to claim 2, characterized in that: The frame (1) is provided with a fixed bracing plate (4).
4. The intelligent feeding screening machine according to claim 3, characterized in that: The frame (1) is provided with a step ladder (5).
5. The intelligent feeding screening machine according to claim 4, characterized in that: A plurality of groups of auxiliary transmission rollers (8) are arranged inside the first transmission belt (7).
6. The intelligent feeding screening machine according to claim 5, characterized in that: Anti-leakage baffles (9) are provided at the edges of both sides of the first conveyor belt (7), and the anti-leakage baffles (9) are fixedly mounted on the mounting base plate (6).
7. The intelligent feeding screening machine according to claim 6, characterized in that: The end of the screening tube (13) tilted upward is arranged at the bottom end of the material transfer hopper (14).
8. The intelligent feeding screening machine according to claim 7, characterized in that: A plurality of fixed brackets (20) are arranged on the central shaft (21), one end of the fixed bracket (20) is fixedly connected to the outer wall of the central shaft (21), and the other end of the fixed bracket (20) is fixedly connected to the inner wall of the screening cylinder (13).
9. The intelligent feeding screening machine according to claim 8, characterized in that: The central axis (21) of the screening cylinder (13) and the second conveyor belt (22) are connected to the frame (1) via a crossbeam (19).