Machine vision detection screening robot

By adopting an adjustable screen frame, screw and bevel gear structure in the machine vision detection screening robot, combined with hydraulic cylinder and spring mechanism, the problem of inconvenient adjustment of the hole size of the screen plate is solved, and more flexible and efficient screening is achieved , improves the uniformity of particle size distribution and screening speed.

CN222325726UActive Publication Date: 2025-01-10HENAN KELUTONG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421093133.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the screening process of existing machine vision detection screening robots, the size of the screening plate holes is inconvenient to adjust, resulting in poor screening effect, many doped impurities, and uneven particle size distribution, which reduces the flexibility and efficiency of automated screening.

Method used

A machine vision detection screening robot is designed, adopting an adjustable screen frame, screw and bevel gear structure, and the adjustment of the horizontal and longitudinal screen plates is driven by the motor and hydraulic cylinder, so as to achieve flexible adjustment of the screen hole size and rotate the brush. The spring mechanism increases the jitter during screening, keeps the material active, and avoids clogging of the screen plate.

Benefits of technology

It improves the flexibility and adjustability of the screening robot, reduces doping impurities, enhances the uniformity of particle size distribution, improves the screening speed and efficiency, reduces the appearance of impurities after screening, and improves the screening effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screening, and discloses a machine vision detection screening robot which comprises a screening box, screening grooves are formed in the left side and the right side of the screening box, a screening frame is connected to the inner sides of the two screening grooves in a sliding mode, a motor is fixedly installed on the left side of the front end of the screening frame, and the output end of the motor is fixedly connected with a first screw. The outer side of the first screw is in threaded connection with a plurality of transverse screen plates, the other end of the first screw is fixedly connected with a first bevel gear, the left end of the rear side of the screen frame is rotationally connected with a second screw, the left side of the second screw is fixedly connected with a second bevel gear, and the outer side of the second screw is in threaded connection with a plurality of longitudinal screen plates. According to the screening robot, the size of holes of the screening plate can be adjusted during screening, the flexibility and adjustability of the screening robot can be enhanced, the phenomenon that too many impurities are doped after screening is reduced, and therefore the uniformity of particle size distribution is improved, and the screening effect is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of screening, in particular to a machine vision detection and screening robot. Background Art

[0002] The machine vision inspection and screening robot is an automated inspection system based on machine vision technology. It combines the robot's operating capabilities with the perception and analysis functions of machine vision to achieve efficient screening and inspection tasks. During the screening process, the robot can obtain the image information of the object, and after denoising, enhancement and correction by image processing technology, it can extract the key features in the image. Then, the target object is classified and judged through algorithms to achieve accurate screening.

[0003] After searching, a Chinese patent with publication number CN213194539U discloses an automatic screening robot for brick-making raw materials. The screening device for brick-making raw materials can effectively discharge impurities, but lacks automated equipment and requires the assistance of multiple employees. The utility model designs an automatic screening robot for brick-making raw materials to solve the problems of impurity filtering and screening of raw materials and low degree of automation. Therefore, the sensor senses the falling of the material and sends a signal to the controller. The controller controls the shaking screen, the shaking screen cylinder and the pulley to work, thereby realizing the effect of automated operation of the screening device.

[0004] The above-mentioned screening robot still has some shortcomings when screening. When screening materials, the size of the mesh in the screen plate is not easy to adjust, so it is not easy to adjust according to the size of the material to be screened, which reduces the flexibility of the screening robot when screening. If the mesh is too large, it is easy to cause the screened material to be mixed with too many impurities, which is not easy to meet the particle size requirements, reduces the adjustability, and thus reduces the uneven particle size distribution after screening, resulting in reduced screening effect. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a machine vision detection and screening robot.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a machine vision inspection screening robot, comprising a screen box, screen slots are arranged on the left and right sides of the screen box, the inner sides of the two screen slots are slidably connected with a screen frame, a motor is fixedly installed on the left side of the front end of the screen frame, a first screw is fixedly connected to the output end of the motor, a plurality of transverse screen plates are threadedly connected to the outer side of the first screw, a bevel gear 1 is fixedly connected to the other end of the first screw, a second screw is rotatably connected to the left end of the rear side of the screen frame, a bevel gear 2 is fixedly connected to the left side of the second screw, a plurality of longitudinal screen plates are threadedly connected to the outer side of the second screw, and bevel gear 1 and bevel gear 2 are meshingly connected.

[0007] As a further description of the above technical solution:

[0008] A hydraulic cylinder is fixedly installed on the left front end of the screen box, the output end of the hydraulic cylinder is fixedly connected to a connecting rod, the other end of the connecting rod is fixedly connected to a fixed block, a fixed frame is fixedly connected to the middle of the left side of the screen frame, two first springs are fixedly connected to the right side of the fixed block, two outer tubes are fixedly connected to the right side of the fixed block, the inner sides of the outer tubes are slidably connected to inner tubes, the other ends of the two inner tubes are fixedly connected to the left side of the fixed frame, a mounting plate is fixedly connected to the inner front end of the screen box, and a rotating brush is rotatably connected to the bottom end of the mounting plate.

[0009] As a further description of the above technical solution:

[0010] Two telescopic rods are fixedly connected to the top end of the right side of the screen box, and the other ends of the two telescopic rods are fixedly connected to an L-shaped plate.

[0011] As a further description of the above technical solution:

[0012] Two mounting grooves are arranged on the inner side of the bottom end of the L-shaped plate, and a second spring is fixedly connected to the right side of the inner side of the mounting groove.

[0013] As a further description of the above technical solution:

[0014] The other end of the second spring is fixedly connected to a connecting column, and the other ends of the two connecting columns are fixedly connected to the right side of the screen frame.

[0015] As a further description of the above technical solution:

[0016] The top end of the screen box is fixedly connected with a feed frame, and the front bottom end of the screen box is fixedly connected with a discharge pipe.

[0017] As a further description of the above technical solution:

[0018] The outer side of the transverse screen plate is slidably connected to the inner side of the screen frame, the outer side of the longitudinal screen plate is slidably connected to the inner side of the transverse screen plate, and the other ends of the two first springs are fixedly connected to the left side of the fixed frame.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, through the mutual cooperation of the screen frame, the first screw, the transverse screen plate, the bevel gear one, the second screw, the bevel gear two, and the longitudinal screen plate, it is beneficial to adjust the hole size of the screen plate during screening, and it is beneficial to adjust the distance between the transverse screen plate and the longitudinal screen plate, so as to adjust the size of the screen hole, which is beneficial to enhance the flexibility and adjustability of the screening robot, reduce the phenomenon of excessive doping with impurities after screening, thereby improving the uniformity of particle size distribution and enhancing the screening effect.

[0021] 2. In the utility model, the connecting rod, the fixed frame, the fixed block, the first spring, the outer tube, the inner tube, the mounting plate and the rotating brush cooperate with each other to enhance the shaking effect of the screening robot during screening. There is no need for manual shaking screening, which improves the screening speed and efficiency and helps the material to remain active during screening, thereby helping to reduce the blockage of the screen mesh and the phenomenon of reduced functionality of the screen plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the machine vision inspection and screening robot proposed in the utility model;

[0023] Figure 2 This is a schematic diagram of the rotating brush structure of the machine vision inspection and screening robot proposed in the utility model;

[0024] Figure 3 This is a schematic diagram of the feeding frame structure of the machine vision inspection and screening robot proposed in the utility model;

[0025] Figure 4 This is a schematic diagram of the sieve frame structure of the machine vision inspection and sieving robot proposed in the utility model;

[0026] Figure 5 This is a schematic diagram of the transverse screen plate structure of the machine vision inspection and screening robot proposed in the utility model;

[0027] Figure 6 This is a schematic diagram of the inner tube of the machine vision inspection and screening robot proposed in the utility model;

[0028] Figure 7 This is a schematic diagram of the connecting column structure of the machine vision inspection and screening robot proposed in the utility model;

[0029] Figure 8 This is a schematic diagram of the first screw structure of the machine vision inspection and screening robot proposed in the utility model.

[0030] Legend:

[0031] 1. Screen box; 2. Screen slot; 3. Screen frame; 4. Motor; 5. First screw; 6. Horizontal screen plate; 7. Bevel gear one; 8. Second screw; 9. Bevel gear two; 10. Longitudinal screen plate; 11. Hydraulic cylinder; 12. Connecting rod; 13. Fixed frame; 14. Fixed block; 15. First spring; 16. Outer tube; 17. Inner tube; 18. Mounting plate; 19. Rotating brush; 20. Telescopic rod; 21. L-shaped plate; 22. Mounting slot; 23. Second spring; 24. Connecting column; 25. Feed frame; 26. Discharge pipe. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1-8 The utility model provides an embodiment: a machine vision detection screening robot, including a screen box 1, screen slots 2 are arranged on the left and right sides of the screen box 1, which is conducive to the sliding of the screen frame 3, the inner sides of the two screen slots 2 are slidably connected with the screen frame 3, a motor 4 is fixedly installed on the left side of the front end of the screen frame 3, and the output end of the motor 4 is fixedly connected with a first screw 5, the first screw 5 is sleeved on the output end of the motor 4, and then fixed with bolts, so as to facilitate the rotation of the first screw 5, the motor 4 is installed on the screen frame 3 with bolts and nuts, which is conducive to flexible disassembly, thereby driving the first screw 5 to move, and the outer side of the first screw 5 is threadedly connected with a plurality of transverse screen plates 6 , which is convenient for driving multiple horizontal sieve plates 6 to adjust their positions, and is beneficial for increasing or decreasing the number of horizontal sieve plates 6. The other end of the first screw 5 is fixedly connected with a bevel gear 7, which cooperates with a bevel gear 2 9. The left end of the rear side of the sieve frame 3 is rotatably connected with a second screw 8, and the left side of the second screw 8 is fixedly connected with a bevel gear 2 9, which is convenient for the bevel gear 2 9 to drive the second screw 8 to rotate. The outer side of the second screw 8 is threadedly connected with multiple longitudinal sieve plates 10, which is beneficial for driving the longitudinal sieve plates 10 to adjust their positions, thereby facilitating increasing or decreasing the number of longitudinal sieve plates 10, and facilitating the meshing connection between the bevel gear 1 7 and the bevel gear 2 9, so that the bevel gear 1 7 drives the bevel gear 2 9 to rotate.

[0034] A hydraulic cylinder 11 is fixedly installed on the left front end of the screen box 1, and a connecting rod 12 is fixedly connected to the output end of the hydraulic cylinder 11 to drive the connecting rod 12 to extend and retract. A fixed block 14 is fixedly connected to the middle left side of the screen frame 3, which is convenient for connecting with the inner tube 17 and the first spring 15. Two first springs 15 are fixedly connected to the right side of the fixed block 14, and two outer tubes 16 are fixedly connected to the right side of the fixed block 14. The inner side of the outer tube 16 is slidably connected with the inner tube 17, which improves the stability of the connection with the fixed frame 13. The other ends of the two inner tubes 17 are fixedly connected to the left side of the fixed frame 13. A mounting plate 18 is fixedly connected to the front end of the inner side of the screen box 1, and a rotating brush 19 is rotatably connected to the bottom end of the mounting plate 18, which is convenient for scraping the material and is beneficial to improving the activity of the material when being screened. Two telescopic rods 20 are fixedly connected to the top right side of the screen box 1, and the other ends of the two telescopic rods 20 are fixedly connected There is an L-shaped plate 21, which is convenient for connecting the screen frame 3 with the telescopic rod 20. Two mounting grooves 22 are arranged on the inner side of the bottom end of the L-shaped plate 21. A second spring 23 is fixedly connected to the right side of the inside of the mounting groove 22. The other end of the second spring 23 is fixedly connected to a connecting column 24, so that the second spring 23 can push the connecting column 24. The other ends of the two connecting columns 24 are fixedly connected to the right side of the screen frame 3, so as to enhance the pushing effect on the screen frame 3, which is beneficial to improving the screening efficiency of the screen frame 3. A feed frame 25 is fixedly connected to the top of the screen box 1 for feeding. A discharge pipe 26 is fixedly connected to the bottom end of the front side of the screen box 1 for discharging. The outer side of the transverse screen plate 6 is slidably connected to the inner side of the screen frame 3, and the outer side of the longitudinal screen plate 10 is slidably connected to the inner side of the transverse screen plate 6. The other ends of the two first springs 15 are fixedly connected to the left side of the fixed frame 13, so as to push the fixed frame 13, thereby pushing the screen frame 3, which is beneficial to improving the screening efficiency.

[0035] Working principle: when the sieve holes in the sieve plate are adjusted, the motor 4 is started, and the motor 4 drives the first screw 5 to rotate, so that the first screw 5 drives multiple horizontal sieve plates 6 to move, thereby making the multiple horizontal sieve plates 6 move inside the sieve frame 3, and the first screw 5 drives the bevel gear 1 7 to rotate, and through the engagement of the bevel gear 1 7 with the bevel gear 2 9, the bevel gear 2 9 is driven to rotate, thereby driving the second screw 8 to rotate, so that the second screw 8 drives multiple longitudinal sieve plates 10 to move, so that the longitudinal sieve plate 10 moves on the inner side of the transverse sieve plate 6, and when the longitudinal sieve plate 10 moves out of the inner side of the transverse sieve plate 6, the number of the longitudinal sieve plates 10 is reduced, and then the longitudinal sieve plates 10 are evenly distributed, which is beneficial to expand the spacing between the filter holes in the sieve plate, and is beneficial to adjust the spacing between the transverse sieve plate 6 and the longitudinal sieve plate 10, thereby adjusting the size of the sieve holes. The small size reduces the phenomenon of excessive impurities after screening, thereby improving the uniformity of particle size distribution and enhancing the screening effect. When the material on the screen plate is shaken, the hydraulic cylinder 11 is started, and the hydraulic cylinder 11 drives the connecting rod 12 to telescopically move, so that the connecting rod 12 drives the fixed block 14 to move, and the first spring 15 is pushed by the fixed block 14, thereby driving the inner tube 17 to move inside the outer tube 16, so that the fixed frame 13 is pushed, thereby pushing the screen frame 3, and when the screen frame 3 vibrates under the elastic force of the first spring 15, the rotating brush 19 scrapes the material left and right on the surface of the screen plate, which is beneficial to keep the material in an active state, improves the screening speed and efficiency, and is beneficial to keep the material in an active state during screening, thereby helping to reduce the clogging of the screen mesh and the phenomenon of reduced functionality of the screen plate.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A machine vision inspection screening robot, comprising a screening box (1), characterized in that: The left and right sides of the screen box (1) are both provided with screen slots (2), the inner sides of the two screen slots (2) are slidably connected with screen frames (3), a motor (4) is fixedly installed on the left side of the front end of the screen frame (3), the output end of the motor (4) is fixedly connected with a first screw rod (5), the outer side of the first screw rod (5) is threadedly connected with a plurality of transverse screen plates (6), the other end of the first screw rod (5) is fixedly connected with a bevel gear one (7), the left end of the rear side of the screen frame (3) is rotatably connected with a second screw rod (8), the left side of the second screw rod (8) is fixedly connected with a bevel gear two (9), the outer side of the second screw rod (8) is threadedly connected with a plurality of longitudinal screen plates (10), and the bevel gear one (7) and the bevel gear two (9) are meshingly connected.

2. The machine vision inspection and screening robot according to claim 1, characterized in that: A hydraulic cylinder (11) is fixedly installed at the left front end of the screen box (1), the output end of the hydraulic cylinder (11) is fixedly connected to a connecting rod (12), the other end of the connecting rod (12) is fixedly connected to a fixing block (14), the left middle part of the screen frame (3) is fixedly connected to a fixing frame (13), the right side of the fixing block (14) is fixedly connected to two first springs (15), the right side of the fixing block (14) is fixedly connected to two outer tubes (16), the inner side of the outer tube (16) is slidably connected to an inner tube (17), the other ends of the two inner tubes (17) are fixedly connected to the left side of the fixing frame (13), the inner front end of the screen box (1) is fixedly connected to a mounting plate (18), and the bottom end of the mounting plate (18) is rotatably connected to a rotating brush (19).

3. The machine vision inspection and screening robot according to claim 1, characterized in that: Two telescopic rods (20) are fixedly connected to the top end of the right side of the screen box (1), and the other ends of the two telescopic rods (20) are fixedly connected to an L-shaped plate (21).

4. The machine vision inspection and screening robot according to claim 3 is characterized in that: Two mounting grooves (22) are arranged on the inner side of the bottom end of the L-shaped plate (21), and a second spring (23) is fixedly connected to the right side of the inside of the mounting groove (22).

5. The machine vision inspection and screening robot according to claim 4, characterized in that: The other end of the second spring (23) is fixedly connected to a connecting column (24), and the other ends of the two connecting columns (24) are fixedly connected to the right side of the screen frame (3).

6. The machine vision inspection and screening robot according to claim 1, characterized in that: The top end of the screen box (1) is fixedly connected to a feed frame (25), and the front bottom end of the screen box (1) is fixedly connected to a discharge pipe (26).

7. The machine vision inspection and screening robot according to claim 2, characterized in that: The outer side of the transverse screen plate (6) is slidably connected to the inner side of the screen frame (3), the outer side of the longitudinal screen plate (10) is slidably connected to the inner side of the transverse screen plate (6), and the other ends of the two first springs (15) are fixedly connected to the left side of the fixed frame (13).

Citation Information

Patent Citations

  • Automatic screening robot for brick making raw materials

    CN213194539U