Angle-adjustable baffle plate and cold mold V-shaped powder concentrator

By designing an adjustable angle baffle in a V-shaped powder sorter, the precise adjustment of the baffle angle is achieved using components such as axle rod and gear disk, which solves the problem of poor sorting effect caused by fixed arrangement of baffle plates. , improves sorting efficiency and energy efficiency, and provides an experimental basis for large-scale machine transformation.

CN222325814UActive Publication Date: 2025-01-10凌佳喜 +1
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Patent Information

Application Number
CN202420192727.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-01-10
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The fixed arrangement of baffle plates in existing V-type powder sorters leads to poor sorting effect, and cannot effectively deal with complex material components and unstable working conditions, affecting the sorting efficiency.

Method used

Design a baffle with adjustable angles, which can accurately adjust the angle of the baffle through fixing mechanisms and adjustment mechanisms, and use components such as shafts, nuts, gear discs and angle references to allow the baffle to be at multiple angles. Adjust to optimize wind direction and wind speed and improve sorting effect.

Benefits of technology

It realizes multi-angle precise adjustment of the baffle angle, improves the sorting efficiency and energy efficiency of the V-type powder sorter, simplifies experimental operations, reduces costs, and provides feasibility verification for the transformation of large V-type powder sorters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an angle-adjustable baffle plate, which comprises baffle plate bodies, and further comprises a fixing mechanism, a baffle plate fixing mechanism and a baffle plate fixing mechanism, the adjusting mechanism is connected with the fixing mechanism, and the adjusting mechanism is used for adjusting the angle of the fixing mechanism and the angle of the baffle plate body. According to the utility model, multi-angle accurate adjustment can be realized; the corresponding cold mold V-shaped powder concentrator is simple in structure and low in cost, and scientific researchers can conveniently carry out experiment operation.
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Description

Technical Field

[0001] The utility model relates to the field of cement grinding and powder selection technology experimental equipment, in particular to an angle-adjustable baffle and a cold mold V-shaped powder selection machine. Background Art

[0002] The V-type powder classifier is an important sorting equipment in large-scale cement production lines. The cement material is broken up and sorted on the baffles, so the arrangement of the baffles affects the sorting effect of the V-type powder classifier. In the prior art, the baffles in the V-type powder classifier are arranged in a stepped manner. However, in the actual production process, complex material composition and unstable working conditions will cause the V-type sorting effect of the fixed baffle arrangement to be poor. Therefore, it is necessary to design a baffle angle with adjustable angle, and change the wind direction and wind speed between the baffles by adjusting the angle of the guide plate, so that the V-type powder classifier can always achieve better working performance.

[0003] As an experimental model of the actual V-type powder classifier, the cold mold V-type powder classifier is several times smaller than the actual one but has a similar sorting effect to the actual V-type powder classifier. Therefore, the feasibility of the modification and adjustment can be verified by the cold mold V-type powder classifier before the actual V-type powder classifier is modified. Compared with the large-scale V-type baffle adjustment device (patent number 200920270089.8), the cold mold V-type powder classifier adjustment mechanism has a simple structure, and the baffle can be accurately adjusted with a measurable angle. It can be used for powder selection experiments with baffles at multiple angles, and can also provide experimental methods and basis for the modification of large-scale actual V-type powder classifiers. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the utility model is to achieve the adjustment of the angle of the baffle in the experimental cold mold V-type powder classifier.

[0005] According to one aspect of the utility model, there is provided an angle-adjustable baffle, comprising a baffle body, and further comprising:

[0006] A fixing mechanism, the fixing mechanism connects the baffle body;

[0007] The adjusting mechanism is connected to the fixing mechanism, and the adjusting mechanism adjusts the angle of the fixing mechanism and the angle of the baffle body. By changing the angle of the baffle, the V-separation effect can be adjusted, thereby obtaining better separation energy efficiency.

[0008] Preferably, the fixing mechanism comprises:

[0009] A shaft rod, the shaft rod comprising two ends and a middle section, the middle section being fixedly connected to the baffle body;

[0010] Nuts, two of which are respectively provided at the two ends of the screw rod;

[0011] Generally, a slot is provided in the middle area of ​​the shaft, and the baffle body is inserted into the slot and fixed with bolts. The adjustment mechanism includes:

[0012] An angle adjuster is fixed to one end of the shaft.

[0013] Preferably, the angle adjuster comprises:

[0014] A gear plate, the gear plate being sleeved on one end of the shaft;

[0015] A rotating handle is parallel to the plane where the gear plate is located and connected thereto.

[0016] Preferably, the shaft rod is provided with a plurality of limit grooves at one end of the gear plate;

[0017] The gear plate is annular, its inner ring is provided with a protruding clip that matches the limit groove, and its outer ring is gear-toothed;

[0018] The gear plate covers the shaft rod, and the clamping strip is inserted into the limiting groove.

[0019] Preferably, it further comprises: an angle reference mechanism, which is connected to the fixing mechanism and the adjusting mechanism to provide an angle reference value for adjustment by the adjusting mechanism.

[0020] Preferably, the angle reference mechanism is an angle reference device, which comprises:

[0021] A fixing surface, the fixing surface is an annular structure, a plurality of fixing holes are arranged on its outer peripheral edge, and the inner diameter of the fixing surface is equal to the outer diameter of the shaft;

[0022] The scale surface is a conical ring structure, which is fixed and protrudes from one side of the fixed surface, and its inner circumference is gear-shaped, and each gear tooth corresponds to an angle scale.

[0023] The fixed surface and the scale surface of the angle reference device are mounted on the main shaft, and the angle adjuster presses the angle reference device, and the gear teeth of the outer ring of the gear plate are adapted to the gear teeth of the scale surface. Further, the gear plate and the scale surface can be set to have the same thickness.

[0024] According to a second aspect of the utility model, a cold mold V-type powder classifier with adjustable baffle angle is provided, comprising a V-shaped powder classifier, wherein a plurality of baffles with adjustable angles are arranged inside the v-shaped powder classifier.

[0025] Preferably, one end of the shaft rod passes through an inner wall of the V-shaped powder classifier, and the nut is used in combination with a gasket to fix the end to the inner wall;

[0026] The other end of the shaft rod passes through another inner wall of the V-shaped powder classifier, and the angle reference device is sleeved on the end of the shaft rod, and the fixing hole on the fixing surface of the angle reference device is fixed to the inner wall at that location using a nut;

[0027] The angle adjuster is sheathed around the shaft, and the gear teeth on the outer ring of its gear plate are meshed with the gear teeth on the inner ring of the scale surface of the angle reference device;

[0028] The end of the shaft rod is then pressed against the gear plate and locked using a nut.

[0029] Compared with the prior art, the utility model has the following beneficial effects:

[0030] The utility model provides an angle-adjustable baffle plate, which can realize multi-angle precise adjustment of its corresponding cold mold V-shaped powder classifier, has a simple structure, low cost, and is convenient for scientific researchers to perform experimental operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0032] Figure 1 is a cross-sectional view of an angle-adjustable baffle in an embodiment;

[0033] Figure 2 is a schematic diagram of the structure of the shaft rod in the embodiment;

[0034] Figure 3 is a schematic structural diagram of an angle reference device in an embodiment;

[0035] Figure 4 is a structural schematic diagram of an angle adjuster in an embodiment;

[0036] Figure 5 It is a schematic diagram of the structure of a cold mold V-type powder classifier based on an angle-adjustable baffle in an embodiment.

[0037] In the figure: 100 - baffle body, 201 - shaft, 202 - nut, 203 - limit groove, 301 - gear plate, 302 - rotating handle, 303 - clamping strip, 401 - fixing surface, 402 - dial, 403 - fixing hole. DETAILED DESCRIPTION

[0038] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the utility model. These all fall within the scope of protection of the utility model.

[0039] like Figure 1 As shown, it is a cross-sectional view of an angle-adjustable baffle in an embodiment of the utility model, which can be seen to include a baffle body 100, a fixing mechanism 200, an adjusting mechanism 300 and a reference mechanism 400. Among them, the fixing mechanism 200 is fixed to the baffle body 100, and can also be used to fix it to a V-type powder classifier. The adjusting mechanism 300 is located on one side of the fixing mechanism 200, and is used to adjust the angle of the fixing mechanism 200, thereby driving the position of the baffle body 100, so as to achieve the purpose of changing the angle of the baffle body 100. The reference mechanism 400 is connected to the adjusting mechanism 300 to provide an angle reference for the adjusting mechanism 300.

[0040] For details, see Figure 1 , Figure 2 , Figure 3 and Figure 4 The fixing mechanism 200 includes a tubular shaft 201, a slot is provided in the middle of the shaft 201, and the rectangular baffle body 100 is inserted between the slots and fixed by fixing parts (such as bolts and nuts). A nut 202 is provided at each end of the shaft 201. Three limiting grooves 203 are also provided at one end of the shaft 201, and the limiting grooves 203 surround the outer wall of the shaft 201 to form a circle.

[0041] The adjustment mechanism 300 includes an angle adjuster, which is composed of an integrally formed gear plate 301 and a rotating handle 302. Figure 4 The gear plate 301 is an annular structure, with gear teeth on its outer periphery and three protruding clips 303 on its inner periphery that match the limit grooves 203 . The rotating handle 302 is plate-shaped, with one end being blunt and the other end connected to one side of the gear plate 301 .

[0042] The reference mechanism 400 includes an angle reference device, which includes a fixed surface 401 and a scale surface 402. The fixed surface 401 is an annular structure, and a plurality of fixing holes 403 are provided on its outer peripheral edge, and its inner diameter is equal to the outer diameter of the shaft 201; the scale surface 402 is a conical annular structure, which is fixed and protrudes from one side of the fixed surface 401, and its inner circumference is gear-shaped, and each gear tooth corresponds to an angle scale.

[0043] Based on the same utility model concept, another embodiment of the utility model further provides a cold mold V-type powder classifier based on an angle-adjustable baffle.

[0044] The cold mold V-type powder classifier includes a V-type powder classifier body 5, the structure of which is consistent with the powder classifier in the prior art, but its internal baffles use several angle-adjustable baffles of the utility model, and the angle-adjustable baffles span the internal cross-section of the powder classifier.

[0045] Specifically, the shaft 201 is connected to the baffle body 100 and passes through the cold mold V-type powder classifier. One end is fixed to the V-selection wall by a fixing nut and a gasket, and the other end is connected to the angle reference, the angle adjuster and the fixing nut.

[0046] The fixing surface of the angle reference device is close to the baffle body, and is sleeved on the shaft rod. The fixing surface is fixed to the V-selected wall surface by bolts, so that the angle reference device is fixed to the V-selected wall surface.

[0047] The end of the shaft on which the angle reference device is installed has a limit groove 203 for fixing the angle adjuster. Specifically, the gear plate 301 of the angle adjuster is sleeved on the shaft 201, and the protruding clip on the inner ring is inserted into the limit groove 203, so as to fix the angle adjuster and the shaft 201. The gear on the outer ring of the gear plate 301 is adapted to fit with the gear teeth on the inner circumference of the angle reference device. It can be seen that the angle reference device can radially fix the angle adjuster. The inner concave part in the middle has a gear, and the gear corresponds to the angle scale, which can accurately adjust the shaft at multiple angles.

[0048] The end is fixed by a fixing nut to prevent axial displacement of the shaft.

[0049] The adjustment process of the baffle adjustment device inside the cold mold V-type powder classifier of this embodiment is as follows: loosen the fixing nuts at both ends of the shaft, pull the angle adjuster out of the angle reference device along the axial direction of the shaft, use the rotating handle to rotate the shaft to the required angle, and then push the angle reference device along the axial direction so that the gear plate fits with the angle reference device. Finally, tighten the fixing nuts at both ends to complete the adjustment of the baffle angle.

[0050] In this embodiment, a cold mold V-type powder separator is selected because its size is several times smaller than the actual size and has a separation effect similar to that of the actual V-separator. In other embodiments, the angle-adjustable baffle is not limited to be used in the actual V-separator.

[0051] The above describes the specific embodiments of the utility model. It should be understood that the utility model is not limited to the above specific embodiments, and those skilled in the art can make various deformations or modifications within the scope of the claims, which does not affect the essence of the utility model. The above preferred features can be used in any combination without conflicting with each other.

Claims

1. An angle-adjustable baffle, comprising a baffle body, characterized in that: Also includes: A fixing mechanism, the fixing mechanism connects the baffle body; An adjusting mechanism, the adjusting mechanism is connected to the fixing mechanism, and the adjusting mechanism adjusts the angle of the fixing mechanism and the angle of the baffle body; The fixing mechanism comprises: A shaft rod, the shaft rod comprising two ends and a middle section, the middle section being fixedly connected to the baffle body; Nuts, two of which are respectively provided at the two ends of the shaft; The regulating mechanism comprises: An angle adjuster, the angle adjuster is fixed to one end of the shaft; The angle adjuster comprises: A gear plate, the gear plate being sleeved on one end of the shaft; A rotating handle is parallel to the plane where the gear plate is located and connected thereto.

2. The angle-adjustable baffle according to claim 1, characterized in that: The shaft rod is provided with a plurality of limit grooves at one end of the gear plate; The gear plate is annular, its inner ring is provided with a protruding clip that matches the limit groove, and its outer ring is gear-toothed; The gear plate covers the shaft rod, and the clamping strip is inserted into the limiting groove.

3. The angle-adjustable baffle according to claim 2, characterized in that: Also includes: An angle reference mechanism is connected to the fixing mechanism and the adjusting mechanism to provide an angle reference value for adjustment by the adjusting mechanism.

4. The angle-adjustable baffle according to claim 3, characterized in that: The angle reference mechanism is an angle reference device, which includes: A fixing surface, the fixing surface is an annular structure, a plurality of fixing holes are arranged on its outer peripheral edge, and the inner diameter of the fixing surface is equal to the outer diameter of the shaft; The graduated surface is a conical ring structure, which is fixed and protrudes from one side of the fixed surface, and the inner circumference is gear-toothed, and each gear tooth corresponds to an angle scale; The fixed surface and the scale surface of the angle reference device are mounted on the main shaft, and the angle adjuster presses the angle reference device, and the gear teeth on the outer ring of the gear plate are matched with the gear teeth on the scale surface.

5. A cold die V-type powder classifier with adjustable baffle angle, including a V-type powder classifier, characterized in that: A plurality of angle-adjustable baffles as claimed in claim 4 are arranged inside the baffle.

6. A cold die V-type powder concentrator with adjustable baffle angle according to claim 5, characterized in that: One end of the shaft rod passes through an inner wall of the V-shaped powder classifier, and the nut is used in combination with a gasket to fix the end to the inner wall; The other end of the shaft rod passes through another inner wall of the V-shaped powder classifier, and the angle reference device is sleeved on the end of the shaft rod, and the fixing hole on the fixing surface of the angle reference device is fixed to the inner wall at that location using a nut; The angle adjuster is sleeved on the shaft, and the gear teeth on the outer ring of the gear plate are meshed with the gear teeth on the inner ring of the scale surface of the angle reference device; The end of the shaft rod is then pressed against the gear plate and locked using a nut.

Citation Information

Patent Citations

  • Adjustable guide plate of V-shaped powder separator

    CN201618692U