Dust removal equipment with leak-proof structure
By designing dust removal equipment with anti-leak structures, using vacuum pumps and spray dust reduction technology, the problems of silicon dust accumulation and secondary diffusion in industrial silicon production are solved, and production safety and environmental quality are improved.
Patent Information
- Application Number
- CN202421121972.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the industrial silicon production process, silicon dust is prone to accumulation, affecting production safety and environment. At the same time, the leakage prevention effect of dust removal equipment is poor, resulting in secondary diffusion of silicon dust.
A dust removal equipment with an anti-leak structure is designed, including a dust removal mechanism, a cleaning mechanism and a dust reduction mechanism. Through components such as vacuum pump, cleaning brush and spray dust reduction nozzle, effective collection and dust reduction of silicon dust are achieved.
It effectively improves the collection effect of silicon dust, avoids secondary diffusion, improves operational safety and production environment, and ensures the continuity and efficiency of industrial silicon production.
Smart Images
Figure CN222325922U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial silicon production, in particular to dust removal equipment with an anti-leakage structure. Background Art
[0002] Industrial silicon, also known as quasi-metallic silicon, is a product smelted from silica and carbonaceous reducing agents in an ore-fired furnace. The main use of industrial silicon is as an additive for non-ferrous alloys. The production process of industrial silicon includes water washing, draining and drying, crushing and screening, smelting and slagging, water cooling and solidification, etc. In the production process of industrial silicon, industrial silicon needs to be produced and processed on the operating table, which will generate a certain amount of silicon dust on the operating table. Long-term exposure to silicon dust will have a certain impact on the operator's respiratory tract. Therefore, dust removal equipment is used to remove the silicon dust generated in the production process of industrial silicon. However, the silicon dust of common dust removal equipment is prone to leakage and floating in the collection bin after extraction, resulting in secondary diffusion of silicon dust and poor dust removal effect. Therefore, a dust removal equipment with a leakage-proof structure is needed to improve the dust removal effect of silicon dust generated in the production process of industrial silicon.
[0003] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. During the production process of industrial silicon, silicon dust is easily accumulated on the operating table, which affects the production process of industrial silicon and also affects the operator's operating safety; 2. While the dust removal equipment removes the silicon dust generated by the industrial silicon production, it also needs a certain anti-leakage structure to avoid the secondary diffusion of the silicon dust after dust removal, thereby affecting the production environment of industrial silicon. Utility Model Content
[0004] The purpose of the utility model is to provide a dust removal device with an anti-leakage structure to solve the problem that industrial silicon is prone to silicon dust accumulation on the operating table during the production process, which affects the production of industrial silicon and also affects the operator's operating safety. At the same time, the dust removal device also needs a certain anti-leakage structure to avoid the secondary diffusion of silicon dust, thereby affecting the production environment of industrial silicon. To achieve the above purpose, the utility model provides the following technical solutions: The dust removal device with an anti-leakage structure includes a dust removal mechanism, a cleaning mechanism is installed at the center of the dust removal mechanism, and a dust reduction mechanism is installed inside the dust removal mechanism.
[0005] The dust removal mechanism includes a base, a collecting groove is embedded in the center of the base, a collecting bin is slidably connected to the bottom of the collecting groove, a telescopic processing component is installed on the top of the base, a dust pump is installed on one side of the base, a dust pipe is inserted on the top of the dust pump, and a dust port is inserted on the top of the dust pipe.
[0006] The cleaning mechanism includes a support seat, an operating table is welded on the top of the support seat, embedded grooves are embedded on both sides of the operating table, a cleaning motor is installed at one end of the embedded groove, one end of the cleaning motor is drivingly connected to a threaded rod, the external thread of the threaded rod is connected to a cleaning bracket, and a cleaning brush is installed at the bottom of the cleaning bracket.
[0007] The dust reduction mechanism comprises a water pump, a water pipe is plugged into the top of the water pump, a ring pipe is plugged into the center of the water pipe, a dust reduction nozzle is installed at the bottom of the ring pipe, and an atomizing nozzle assembly is installed at the top of the water pipe.
[0008] Further preferably, one end of the dust pump is installed on one side of the base to cooperate with the collecting tank to form a through-connection structure, and one end of the dust pump is located above the collecting bin, and the dust suction port is located above one side of the operating table.
[0009] Further preferably, a thread groove penetrates through one end of the cleaning bracket, and a sliding connection structure is formed by the cooperation of a threaded rod connected to one end of the cleaning bracket and the embedded groove.
[0010] Further preferably, the support seat is welded to the top of the collecting tank, and the operating table is located at the center of the collecting tank, and the cleaning brush is attached to the top of the operating table.
[0011] Further preferably, the annular tube is installed inside the collecting tank, and the height of the annular tube is higher than the height of one end of the dust suction pump, and a plurality of dust suppression nozzles are installed at the bottom of the annular tube.
[0012] Further preferably, the atomizing nozzle assembly has a plurality of nozzles, and the nozzles are located above the other side of the operating table.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, a dust suction port is added to one side of an operating table for industrial silicon production to extract silicon dust into a collection tank, and a movable cleaning brush on the operating table is used to sweep the silicon dust into a collection tank below the operating table for centralized collection, thereby improving the collection effect of silicon dust and preventing silicon dust from being easily accumulated on the operating table to affect the production and processing of industrial silicon.
[0015] In the utility model, an atomizing nozzle assembly is added on the other side of the operating table to cooperate with the dust reduction nozzle under the annular tube inside the collecting tank to spray and reduce silicon dust, thereby avoiding secondary diffusion of silicon dust during collection. At the same time, the sliding collection bin at the bottom of the collecting tank is also convenient for processing the collected silicon dust, thereby improving the effect of industrial silicon production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the explosion structure of the dust removal mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the explosion-enlarged structure of the cleaning mechanism of the utility model;
[0019] Figure 4 It is an enlarged structural schematic diagram of the dust reduction mechanism of the utility model.
[0020] In the figure: 1. dust removal mechanism; 101. base; 102. collecting tank; 103. collecting bin; 104. telescopic processing assembly; 105. dust suction pump; 106. dust suction pipe; 107. dust suction port; 2. cleaning mechanism; 201. support base; 202. operating table; 203. embedded groove; 204. cleaning motor; 205. threaded rod; 206. cleaning bracket; 207. cleaning brush; 3. dust suppression mechanism; 301. water pump; 302. water pipe; 303. annular pipe; 304. dust suppression nozzle; 305. atomizing nozzle assembly. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 The utility model provides a technical solution: a dust removal device with an anti-leakage structure includes a dust removal mechanism 1, a cleaning mechanism 2 is installed at the center of the dust removal mechanism 1, and a dust reduction mechanism 3 is installed inside the dust removal mechanism 1.
[0023] The dust removal mechanism 1 includes a base 101, a collecting groove 102 is embedded in the center of the base 101, a collecting bin 103 is slidably connected to the bottom of the collecting groove 102, a telescopic processing assembly 104 is installed on the top of the base 101, a dust suction pump 105 is installed on one side of the base 101, a dust suction pipe 106 is plugged into the top of the dust suction pump 105, and a dust suction port 107 is plugged into the top of the dust suction pipe 106.
[0024] The cleaning mechanism 2 includes a support base 201, an operating table 202 is welded on the top of the support base 201, and embedded grooves 203 are embedded on both sides of the operating table 202. A cleaning motor 204 is installed at one end of the embedded groove 203, and a threaded rod 205 is driven and connected to one end of the cleaning motor 204. The external thread of the threaded rod 205 is connected to a cleaning bracket 206, and a cleaning brush 207 is installed at the bottom of the cleaning bracket 206.
[0025] The dust reduction mechanism 3 includes a water pump 301 , a water pipe 302 is plugged into the top of the water pump 301 , a ring pipe 303 is plugged into the center of the water pipe 302 , a dust reduction nozzle 304 is installed at the bottom of the ring pipe 303 , and an atomizing nozzle assembly 305 is installed at the top of the water pipe 302 .
[0026] In this embodiment, Figure 1 and Figure 2 As shown, one end of the dust pump 105 is installed on one side of the base 101 to cooperate with the collecting tank 102 to form a through-connection structure, and one end of the dust pump 105 is located above the collecting bin 103, and the dust suction port 107 is located above one side of the operating table 202; by adding the dust suction port 107 driven by the dust pump 105 on one side of the operating table 202, the dust on the operating table 202 is sucked into the collecting tank 102, thereby improving the dust removal effect on the silicon dust on the operating table 202.
[0027] In this embodiment, Figure 1 and Figure 3 As shown, one end of the cleaning bracket 206 is penetrated by a threaded groove, and one end of the cleaning bracket 206 is threadedly connected to the threaded rod 205 and cooperates with the embedded groove 203 to form a sliding connection structure; by adding a cleaning bracket 206 with adjustable distance on one side of the operating table 202, it is convenient to clean the silicon dust accumulated at different positions on the operating table 202.
[0028] In this embodiment, Figure 1 and Figure 3 As shown, the support base 201 is welded to the top of the collection tank 102, and the operating table 202 is located in the center of the collection tank 102, and the cleaning brush 207 is attached to the top of the operating table 202; by the cleaning brush 207 being attached to the surface of the operating table 202, the cleaning effect of the operating table 202 is improved, and it is also convenient to sweep the silicon dust into the collection tank 102 below, thereby improving the collection effect of the silicon dust.
[0029] In this embodiment, Figure 1 and Figure 4 As shown, the annular tube 303 is installed inside the collecting tank 102, and the height of the annular tube 303 is higher than the height of one end of the dust suction pump 105, and a plurality of dust reduction nozzles 304 are installed at the bottom of the annular tube 303; by adding annularly arranged dust reduction nozzles 304 in the collecting tank 102 to perform spray dust reduction operations on the collected silicon dust, it is convenient to collect the silicon dust in the collecting bin 103 for centralized treatment, thereby avoiding secondary diffusion of the collected silicon dust.
[0030] In this embodiment, Figure 1 and Figure 4As shown, the atomizing nozzle assembly 305 has multiple nozzles, and the nozzles are located above the other side of the operating table 202; by adding multiple nozzles on the other side of the operating table 202, the silicon dust on the operating table 202 is sprayed to reduce dust, thereby preventing the silicon dust on the operating table 202 from floating, and also facilitating the cleaning brush 207 to clean the silicon dust after spraying.
[0031] The use method and advantages of the utility model: When the dust removal equipment with a leakage-proof structure is used, the working process is as follows:
[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, first, when the operator drives the telescopic processing assembly 104 on the top of the base 101 to produce and process industrial silicon, the dust suction pump 105 is started to extract the silicon dust on the operating table 202 on the top of the support base 201 through the dust suction port 107 and transport it to the collection bin 103 at the bottom of the collection tank 102 in coordination with the dust suction pipe 106; then the water pump 301 is started to transport clean water to the annular pipe 303 through the water pipe 302, and the dust reduction nozzle 304 at the bottom is used to spray the silicon dust in the collection bin 103 to prevent the silicon dust from floating twice; then, the operator starts the dust suction pump 105 to extract the silicon dust on the operating table 202 on the top of the support base 201 through the dust suction port 107 and transport it to the collection bin 103 at the bottom of the collection tank 102 in coordination with the dust reduction nozzle 304 at the bottom ... After the production and processing of industrial silicon is completed, the atomizing nozzle assembly 305 is started, and cleaning water is used to reduce the silicon dust on the operating table 202 through the nozzle; finally, the cleaning motor 204 is started to drive the threaded rod 205 to rotate, driving the cleaning bracket 206 to slide in the opposite direction along the embedded grooves 203 on both sides, and driving the cleaning brush 207 at the bottom of the cleaning bracket 206 to clean the surface of the operating table 202, and clean the silicon dust after dust reduction into the collection tank 102 outside the operating table 202. After cleaning is completed, the silicon dust after dust removal can be centrally processed through the collection bin 103.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A dust removal device with a leakage-proof structure, comprising a dust removal mechanism (1), characterized in that: A cleaning mechanism (2) is installed at the center of the dust removal mechanism (1), and a dust reduction mechanism (3) is installed inside the dust removal mechanism (1); The dust removal mechanism (1) comprises a base (101), a collecting groove (102) is embedded in the center of the base (101), a collecting bin (103) is slidably connected to the bottom of the collecting groove (102), a telescopic processing assembly (104) is installed on the top of the base (101), a dust suction pump (105) is installed on one side of the base (101), a dust suction pipe (106) is plugged into the top of the dust suction pump (105), and a dust suction port (107) is plugged into the top of the dust suction pipe (106); The cleaning mechanism (2) comprises a support seat (201), an operating table (202) is welded to the top of the support seat (201), embedded grooves (203) are embedded on both sides of the operating table (202), a cleaning motor (204) is installed at one end of the embedded groove (203), a threaded rod (205) is drivingly connected to one end of the cleaning motor (204), the external thread of the threaded rod (205) is connected to a cleaning bracket (206), and a cleaning brush (207) is installed at the bottom of the cleaning bracket (206); The dust reduction mechanism (3) comprises a water pump (301), a water pipe (302) is plugged into the top of the water pump (301), an annular pipe (303) is plugged into the center of the water pipe (302), a dust reduction nozzle (304) is installed at the bottom of the annular pipe (303), and an atomizing nozzle assembly (305) is installed at the top of the water pipe (302).
2. The dust removal device with anti-leakage structure according to claim 1, characterized in that: One end of the dust suction pump (105) is installed on one side of the base (101) and cooperates with the collection tank (102) to form a through-connection structure, and one end of the dust suction pump (105) is located above the collection bin (103), and the dust suction port (107) is located above one side of the operating table (202).
3. The dust removal device with anti-leakage structure according to claim 1, characterized in that: One end of the cleaning bracket (206) is penetrated by a threaded groove, and one end of the cleaning bracket (206) is threadedly connected to the threaded rod (205) and cooperates with the embedded groove (203) to form a sliding connection structure.
4. The dust removal device with a leakage-proof structure according to claim 1, characterized in that: The support base (201) is welded to the top of the collection tank (102), the operating table (202) is located at the center of the collection tank (102), and the cleaning brush (207) is attached to the top of the operating table (202).
5. The dust removal device with anti-leakage structure according to claim 1, characterized in that: The annular tube (303) is installed inside the collecting tank (102), and the height of the annular tube (303) is higher than the height of one end of the dust suction pump (105). A plurality of dust suppression nozzles (304) are installed at the bottom of the annular tube (303).
6. The dust removal device with anti-leakage structure according to claim 1, characterized in that: The atomizing nozzle assembly (305) has a plurality of nozzles, and the nozzles are located above the other side of the operating table (202).