Solder ball mold cleaning device
By designing a spherical mold cleaning device with adjustable rollers and guide brackets, the problem of difficult cleaning of mold gaps is solved, and rapid and efficient mold inner wall cleaning is achieved, which improves production efficiency and reduces usage costs.
Patent Information
- Application Number
- CN202420999055.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Sold ball molds are difficult to effectively clean after production, especially due to their narrow gaps and small sizes, which require frequent disassembly of the mold, which affects production efficiency and easily leads to inadequate bonding of the mold.
A solder ball mold cleaning device is designed, including a cleaning assembly consisting of a roller, a fixing block, an extension bracket and a scraper. The roller can enter the mold interior at any distance through a telescopic rod and a folding rod structure, and through a guide bracket and scraper The plates allow quick cleaning, ensuring the roller fits into the inner wall of the mold and reducing manual adjustments and collisions.
The inner wall of the hot ball mold is quickly cleaned, the disassembly and assembly frequency of the mold is reduced, the production efficiency is improved, and secondary pollution is prevented through the design of the water collection tank and rubber strips, reducing the cost of equipment use.
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Figure CN222325960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solder ball production, in particular to a solder ball mold cleaning device. Background Art
[0002] The main uses of solder balls are widely used in tinplate, flux, organic synthesis, chemical production, alloy manufacturing, and the assembly of multiple integrated circuits in the electronics industry. They are also used as reagents and reducing agents for the determination of arsenic and phosphates, and tin-plated products. The production of solder balls is inseparable from molds.
[0003] The mold needs to be cleaned after production is completed. However, the solder balls are small and the gaps in the mold are also small. It is difficult to clean effectively without special tools. Therefore, operators disassemble the mold for cleaning. Disassembling the mold affects the production of solder balls. Frequent disassembly of the mold can easily cause the mold to be loosely combined.
[0004] In view of this, we propose a solder ball mold cleaning device that can enter the narrow mold inner wall and clean it quickly. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a solder ball mold cleaning device, which solves the problems mentioned in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a solder ball mold cleaning device, including a cleaning component and two groups of extension brackets, the cleaning component including a roller and a fixed block, two rollers are provided in total, fixed blocks are fixed on both sides of the roller, the fixed blocks of the two rollers are connected by a telescopic rod, and extension brackets are respectively provided on both sides of the two groups of cleaning components, and a scraper is provided on the surface of the extension bracket, and a guide bracket is provided at the front end of the fixed block. The roller is connected by two telescopic rods, so that the roller of the cleaning component can enter the interior of the mold at any spacing, and the extension brackets on both sides can be contracted synchronously, and the telescopic rod can allow the roller to always fit the inner wall surface of the mold.
[0009] Preferably, there are two groups of guide brackets, which are respectively installed on the surfaces of the fixed blocks on both sides of the drum. The guide brackets include two folding rods, which are connected by a coupling. The two folding rods form an angle of 15°-60° through the coupling, so that a triangular structure is formed between the folding rods and the fixed blocks.
[0010] Preferably, the scraper includes a top scraper and a scraper strip, the top scraper is installed at the upper end of the external expansion frame, and the scraper strip is installed at the bottom end of the extended bracket. Through the two scrapers, the cleaning component completes cleaning.
[0011] Preferably, the top scraper includes a base plate and a supporting bracket, the base plate is installed on the top of the supporting bracket, the supporting bracket and the base plate maintain an angle of 20°-70°, the surface of the base plate is detachably connected with a rubber strip, and a water collecting trough is provided on one side of the rubber strip. Since the base plate is tilted and fixed on the surface of the supporting bracket, the cleaning liquid scraped off by the rubber strip flows into the water collecting trough at the bottom under the action of gravity.
[0012] Preferably, the extension bracket includes two outward expansion brackets, a telescopic column is arranged between the outward expansion brackets, a handle is fixed on the surface of the telescopic column, and the outward expansion bracket of the extension bracket and the roller can float up and down synchronously through the telescopic column.
[0013] Preferably, a plurality of rollers are evenly distributed on the surface of the folding rod, so that the resistance of the folding rod is reduced when it contacts the mold, and the resistance of the guide bracket entering the mold to run is smaller.
[0014] (III) Beneficial effects
[0015] The utility model provides a solder ball mold cleaning device, which has the following beneficial effects:
[0016] (1) The solder ball mold cleaning device is provided with a cleaning component and a scraper. The cleaning component is composed of two rollers connected by telescopic rods. The two rollers have an adjustable upper and lower spacing, so that the rollers can enter the narrow mold gap. At the same time, the upper and lower rollers are attached to the inner wall surface of the mold, so that the rollers can effectively clean the inner wall surface of the mold. At the same time, the scraper at the rear end of the cleaning component can remove the detergent remaining on the mold surface, so that the mold can be quickly cleaned during the production gap, reducing the disassembly and assembly of the mold, and improving the production efficiency of the mold.
[0017] (2) The solder ball mold cleaning device is set up through a guide bracket so that the cleaning component only needs to pass through the guide bracket to enter the gap inside the mold. There is no need to manually adjust the distance between the two rollers of the cleaning component, so that the cleaning device can be quickly inserted into the mold gap, thereby performing daily quick cleaning and reducing the collision between the mold and the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cleaning device of the utility model in a state of preparing to enter a mold;
[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;
[0021] Figure 4 This is a schematic diagram of the cleaning device of the utility model entering the mold;
[0022] Figure 5 For this utility model Figure 4 Enlarged schematic diagram of the structure at point B in the middle.
[0023] In the figure: 1. cleaning component; 2. extension bracket; 3. scraper; 4. guide bracket; 11. roller; 12. fixing block; 13. telescopic rod; 21. expansion frame; 22. telescopic column; 23. handle; 31. top scraper; 32. scraper strip; 41. folding rod; 42. coupling; 311. bottom plate; 312. rubber strip; 313. water collecting trough; 314. supporting bracket. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 - Figure 5 , the utility model provides a technical solution:
[0026] A solder ball mold cleaning device includes a cleaning component 1 and two groups of extension brackets 2. The cleaning component 1 includes a roller 11 and a fixed block 12. Two rollers 11 are provided. The fixed blocks 12 are fixed on both sides of the roller 11. The fixed blocks 12 of the two rollers 11 are connected by a telescopic rod 13. The two groups of cleaning components 1 are provided with extension brackets 2 on both sides. The surfaces of the extension brackets 2 are provided with scrapers 3. The front ends of the fixed blocks 12 are provided with guide brackets 4. The rollers 11 connected by two telescopic rods 13 allow the rollers 11 of the cleaning component 1 to enter the interior of the mold at any spacing, and the extension brackets 2 on both sides can be contracted synchronously. At the same time, the telescopic rod 13 allows the rollers 11 to always fit the inner wall surface of the mold. This allows the cleaning device to quickly clean the narrow inner wall of the mold.
[0027] There are two groups of guide brackets 4, which are respectively installed on the surfaces of the fixed blocks 12 on both sides of the roller 11. The guide brackets 4 include two folding rods 41, which are connected by a coupling 42. The two folding rods 41 form an angle of 15°-60° through the coupling 42, so that a triangular structure is formed between the folding rods 41 and the fixed blocks 12, so that the guide frame can be smoothly inserted into the mold, thereby guiding the cleaning component 1 at the rear end to enter the mold.
[0028] The scraper 3 includes a top scraper 31 and a scraper strip 32. The top scraper 31 is installed at the upper end of the expansion frame 21, and the scraper strip 32 is installed at the bottom end of the extension bracket 2. Through the two scrapers 3, after the cleaning component 1 completes cleaning, the scraper 3 wipes off the cleaning liquid remaining on the surface of the mold, thereby improving the cleaning efficiency.
[0029] The top scraper 31 includes a bottom plate 311 and a supporting bracket 314, wherein the bottom plate 311 is mounted on the top of the supporting bracket 314, and an angle of 20°-70° is maintained between the supporting bracket 314 and the bottom plate 311. A rubber strip 312 is detachably connected to the surface of the bottom plate 311, and a water collecting tank 313 is arranged on one side of the rubber strip 312. Since the bottom plate 311 is tilted and fixed on the surface of the supporting bracket 314, the cleaning liquid scraped off by the rubber strip 312 flows into the water collecting tank 313 at the bottom under the action of gravity, thereby preventing the cleaning liquid scraped off from the top from falling into the mold at the bottom to cause secondary pollution, thereby ensuring effective cleaning. Through the detachable rubber strip 312, after the rubber strip 312 of the top scraper 31 is worn, there is no need to disassemble the assembly, and the rubber strip 312 can be replaced, thereby reducing the cost of equipment use.
[0030] The extension bracket 2 includes two outward expansion frames 21, and a telescopic column 22 is arranged between the outward expansion frames 21. A handle 23 is fixed to the surface of the telescopic column 22. The outward expansion frame 21 of the extension bracket 2 and the roller 11 can float up and down synchronously through the telescopic column 22, and the handle 23 is installed at the bottom end of the telescopic column 22, so that the up and down floating of the outward expansion frame 21 does not affect the holding of the handle 23.
[0031] The surface of the folding rod 41 is evenly distributed with multiple rollers, so that the resistance of the folding rod 41 when contacting the mold is reduced, so that the guide bracket 4 has less running resistance when entering the mold, and at the same time reduces the wear of the guide bracket 4 on the mold.
[0032] When the solder ball mold cleaning device of the utility model is in use, after the upper mold and the lower mold of the solder ball mold are separated, the cleaning device can be used to quickly clean them, and the cleaning liquid is applied to the surfaces of the two rollers 11 of the cleaning component 1, and then the operator holds the handles 23 on the extended brackets 2 on both sides of the cleaning component 1 with both hands, and then aligns the guide bracket 4 at the front end of the cleaning component 1 with the upper and lower gaps of the mold, and removes the cleaning device, and the upper and lower folding rods 41 of the guide bracket 4 contact the mold. During the forward movement of the inclined folding rods 41, the two folding rods 41 are squeezed by the upper and lower molds, so that the folding rods 41 are folded inwardly through the coupling 42. Since the ends of the folding rods 41 are fixedly connected to the surfaces of the fixed blocks 12, the telescopic rods 13 between the fixed blocks 12 are driven to be compressed, and the rollers 11 installed on the fixed blocks 12 synchronously compress the spacing. After the guide bracket 4 completely enters the interior of the mold, the rollers 11 after the spacing is compressed are more likely to enter the gap inside the mold, and the rollers 11 enter the interior of the mold after being squeezed by the upper and lower molds, and then Continue to push the cleaning component 1 to move on the inner wall of the mold, so that the roller 11 is attached to the inner wall surface of the mold under the action of the telescopic rod 13, and the roller 11 continues to roll the cleaning brush on the surface of the inner wall of the mold. While the roller 11 applies the cleaning liquid, the rear end top scraper 31 and the scraper strip 32 scrape the cleaning liquid off, wherein the top scraper 31 is composed of a bottom plate 311, a rubber strip 312, a water collection tank 313 and a supporting bracket 314. The rubber strip 312 on the bottom plate 311 removes the cleaning liquid on the mold through the supporting bracket 314. After scraping, the cleaning liquid slides down the bottom plate 311 under the action of gravity and enters the sump 313 of the bottom plate 311, preventing the cleaning liquid of the upper mold from falling onto the surface of the lower mold and causing secondary pollution. At the same time, the scraper 32 also discharges the cleaning liquid to the outside of the mold to prevent cleaning residues from remaining inside the mold. Therefore, the operator only needs to grasp the handle 23 of the extended bracket 2 and move the cleaning device once inside the mold to quickly clean the inner wall surface, thereby improving the efficiency of daily mold cleaning and reducing daily mold cleaning.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A solder ball mold cleaning device, comprising a cleaning assembly (1) and two sets of extension brackets (2), characterized in that: The cleaning assembly (1) comprises a roller (11) and a fixed block (12), wherein two rollers (11) are provided in total, and the fixed blocks (12) are fixed on both sides of the roller (11), and the fixed blocks (12) of the two rollers (11) are connected via a telescopic rod (13), and extension brackets (2) are provided on both sides of the two groups of cleaning assemblies (1), respectively, and a scraper (3) is provided on the surface of the extension bracket (2), and a guide bracket (4) is provided at the front end of the fixed block (12).
2. A solder ball mold cleaning device according to claim 1, characterized in that: The guide brackets (4) are provided in two groups, and the two groups of guide brackets (4) are respectively mounted on the surfaces of the fixed blocks (12) on both sides of the roller (11). The guide brackets (4) include two folding rods (41), and the two folding rods (41) are connected by a coupling (42). The two folding rods (41) form an angle of 15°-60° through the coupling (42).
3. A solder ball mold cleaning device according to claim 2, characterized in that: The scraper (3) comprises a top scraper (31) and a scraper strip (32), wherein the top scraper (31) is mounted on the upper end of the external expansion frame (21), and the scraper strip (32) is mounted on the lower end of the extension bracket (2).
4. The solder ball mold cleaning device according to claim 3, characterized in that: The top scraper (31) comprises a bottom plate (311) and a supporting bracket (314); the bottom plate (311) is mounted on the top of the supporting bracket (314); an angle of 20°-70° is maintained between the supporting bracket (314) and the bottom plate (311); a rubber strip (312) is detachably connected to the surface of the bottom plate (311); a water collecting trough (313) is provided on one side of the rubber strip (312).
5. The solder ball mold cleaning device according to claim 1, characterized in that: The extension bracket (2) comprises two outward expansion frames (21), a telescopic column (22) is arranged between the outward expansion frames (21), and a handle (23) is fixed on the surface of the telescopic column (22).
6. The solder ball mold cleaning device according to claim 2, characterized in that: A plurality of rollers are evenly distributed on the surface of the folding rod (41).