Ceramic tube cleaning machine
By designing a ceramic tube cleaning machine, using drive rollers, conveying belts and brush systems to realize automated internal and external wall cleaning of ceramic tubes, and combining with hot air drying devices, the problem of low cleaning efficiency in the existing technology is solved, and the work efficiency and use are improved Convenience.
Patent Information
- Application Number
- CN202420376906.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the prior art, the cleaning efficiency of ceramic lamp tubes is low, and the interior cannot be fully cleaned, which affects work efficiency. Manual cleaning consumes a lot of labor, and automatic flushing equipment cannot meet the needs of efficient cleaning.
A ceramic tube cleaning machine is designed, using a driving roller and conveying belt system, combined with inner and outer brushes and water spray ports, which can automatically clean the inner and outer walls of the ceramic tubes, and improve the drying efficiency through a hot air drying device.
It realizes efficient and automated cleaning and drying of ceramic tubes, improves work efficiency and convenience of use, and ensures that the inner and outer walls of ceramic tubes are fully cleaned and quickly dried.
Smart Images

Figure CN222326085U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tube cleaning, in particular to a ceramic tube cleaning machine. Background Art
[0002] There are many kinds of ceramic tubes, the most common of which is ceramic lamp tubes. With the rapid development of my country's economy and technology, people's living standards have been greatly improved, and people's requirements for quality of life and lighting are getting higher and higher. Ceramic lamp tubes are popular with people because of their beautiful production and durability. Ceramic lamp tubes are a kind of high-quality, efficient, high-temperature resistant, long service life, and dry objects will not be deformed by heat. With the development of science and technology, various environments require lighting in a high-temperature environment. Ceramic lamp tubes can adapt to relatively high temperature environments for lighting, and better replace ordinary lamp tubes. Especially in the processing of street lighting, chemical fiber, engineering plastics, plastic machinery, electronics, medicine and food industries, the service life of ordinary lamp tubes is relatively low. Ceramic lamp tubes have the advantage of high temperature resistance and are more and more widely used. Among them, more and more ceramic lamp tubes are used in street lighting. Street lamp ceramic lamp tubes also play a good social role. In the production and processing of ceramic lamp tubes, ceramic lamp tubes need to be cut and divided, and they need to be polished after cutting and dividing. In these processes, the processed ceramic lamp tubes are covered with shavings and stains, which need to be cleaned.
[0003] After searching, it was found that the publication number is CN208743195U, and the name is an automatic cleaning device for ceramic lamp tube processing. The application proposes that at present, the cleaning of ceramic lamp tubes after cutting and grinding is manual cleaning. This cleaning method not only consumes a lot of manual labor, but also has very low cleaning efficiency. In addition, manual cleaning often fails to clean thoroughly, and cannot guarantee the smooth progress of subsequent processing steps, nor can it ensure the quality of the processed ceramic lamp tubes. The ceramic lamp tubes are automatically flushed through transmission equipment and water spray heads, which effectively reduces manual labor and improves the cleaning efficiency of the ceramic lamp tubes after the cutting and grinding steps. However, when using this application, the inside of the ceramic lamp tube cannot be cleaned, and the application only uses flushing for cleaning, and the cleaning effect is not good and the cleaning is not comprehensive enough, which affects work efficiency. Further improvements can be made.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a ceramic tube cleaning machine, which has the advantages of being easy to use and improving work efficiency, thereby solving the problems in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above advantages of convenient use and improved work efficiency, the specific technical solutions adopted by the utility model are as follows:
[0009] A ceramic tube cleaning machine comprises a cleaning chamber and a conveyor belt, wherein a driving roller is rotatably connected to the cleaning chamber via a roller shaft, and a conveyor belt is sleeved on the outside of the driving roller, and a placement groove is provided on the outer surface of the conveyor belt, an electric cylinder is fixedly installed on the back surface of the cleaning chamber, and a moving plate is fixedly installed on the other end of the moving rod of the electric cylinder, and the moving plate is located on one side of the conveyor belt, a rotating ring is rotatably connected to the surface of the other side of the moving plate, and an inner tube is fixedly connected to the inner side of the rotating ring on the surface of the moving plate, and a water spray port is provided on the surface of the inner tube, and an internal brush is fixedly installed on the outer surface of the inner tube, A hose is connected through one end of the inner tube, an outer frame is fixedly installed on the other side surface of the movable plate above the inner tube, and an external brush is fixedly installed on the bottom surface of the outer frame, a shunt pipe is fixedly mounted on the top surface of the cleaning bin, and a nozzle is connected through the surface of the shunt pipe, and the nozzle extends through the top surface of the cleaning bin to above the outer frame, the other side of the movable plate is located on the other side of the conveyor belt and a fixed plate is fixedly installed through a fixed frame, and a rotating plate is rotatably connected on the surface of the fixed plate, and a driving motor is fixedly installed on the other side surface of the fixed plate through a motor frame, and the output end of the driving motor is fixedly connected to the other side surface of the rotating plate.
[0010] Furthermore, an upper hot air duct is fixedly mounted on the top surface of the other end of the cleaning chamber, and a blow pipe is connected through the surface of the upper hot air duct, and the blow pipe passes through the top surface of the cleaning chamber and extends to above the conveyor belt, and a side hot air duct is connected through the back facade of the cleaning chamber.
[0011] Furthermore, the diverter pipes and the hoses are both connected through cleaning water pumping equipment, and the diverter pipes and the hoses are arranged in multiple groups.
[0012] Furthermore, the upper hot air duct and the side hot air duct are both connected through a hot air generator, and the upper hot air duct and the side hot air duct are arranged in multiple groups.
[0013] Furthermore, a guide rod is fixedly mounted on one side surface of the movable plate, and the guide rod passes through the cleaning chamber and is slidably connected to the cleaning chamber.
[0014] Furthermore, a stepper motor is installed to drive the front elevation of the cleaning chamber, and an output end of the stepper motor is fixedly connected to one of the roller mounting ends.
[0015] Furthermore, the roller shaft is coaxially arranged with the driving roller, and the roller shaft is fixedly connected with the driving roller, and the roller shaft passes through the outer wall of the cleaning chamber and is rotatably connected with the outer wall of the cleaning chamber through a bearing.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a ceramic tube cleaning machine, which has the following beneficial effects:
[0018] (1) The utility model adopts a fixed plate and a movable plate. When cleaning the ceramic tube, the ceramic tube can be placed in the placement groove. The driving roller rotates under the drive of the stepper motor, driving the conveying belt to rotate and conveying the ceramic tube to between the movable plate and the fixed plate. The electric cylinder pushes the movable plate to move and pushes the inner tube to be inserted into the ceramic tube. At the same time, one end of the ceramic tube is pushed to press against the rotating plate and the other end is pushed against the rotating ring. At this time, the outer surface of the ceramic tube is in contact with the external brush, and the inner surface of the ceramic tube is in contact with the internal brush. The driving motor drives the rotating The plate rotates, thereby driving the ceramic tube to rotate, and cleaning water is introduced into the diversion pipe and the hose, and the cleaning water is sprayed out along the nozzle and the water nozzle. At the same time, the external brush and the internal brush can fully scrub the inner and outer walls of the ceramic tube. After scrubbing, the electric cylinder shortens, and the movable plate can be pulled to reset, driving the internal and external brushes to leave the ceramic tube, and then continue to move. The device can continuously and automatically scrub the ceramic tube with high work efficiency. At the same time, it can scrub the inner and outer walls of the ceramic tube with high cleaning efficiency, thereby improving work efficiency and convenience of use.
[0019] (2) The utility model adopts a blow pipe located above the ceramic tube and a side hot air pipe located on one side of the ceramic tube. After the ceramic tube is brushed, it is moved to the bottom of the blow pipe driven by a conveyor belt. The upper hot air pipe and the side hot air pipe are connected to a hot air generator to generate hot air, which is sprayed vertically downward along the blow pipe and blown laterally along the side hot air pipe. The outer surface and inner surface of the ceramic tube are quickly dried by the hot air, which facilitates the simultaneous drying of the inner and outer walls of the ceramic tube, thereby improving the drying efficiency and further improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a structural schematic diagram of a ceramic tube cleaning machine proposed by the utility model;
[0022] Figure 2 This is a working schematic diagram of the internal bristles and the external bristles proposed by the utility model;
[0023] Figure 3 It is a structural schematic diagram of the fixing plate proposed by the utility model;
[0024] Figure 4 It is a structural schematic diagram of the movable plate proposed by the utility model.
[0025] In the figure:
[0026] 1. Cleaning chamber; 2. Roller; 3. Driving roller; 4. Conveying belt; 5. Placement slot; 6. Moving plate; 7. Diverter pipe; 8. Spray pipe; 9. External frame; 10. External brush; 11. Internal pipe; 12. Internal brush; 13. Upper hot air pipe; 14. Blow pipe; 15. Side hot air pipe; 16. Rotating ring; 17. Water spray port; 18. Fixed plate; 19. Driving motor; 20. Rotating plate; 21. Motor frame; 22. Fixed frame; 23. Electric cylinder; 24. Guide rod; 25. Hose. DETAILED DESCRIPTION
[0027] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0028] According to an embodiment of the utility model, a ceramic tube cleaning machine is provided.
[0029] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a ceramic tube cleaning machine according to an embodiment of the utility model comprises a cleaning chamber 1 and a conveying belt 4, wherein a driving roller 3 is rotatably connected to the cleaning chamber 1 through a roller shaft 2, and a conveying belt 4 is sleeved on the outside of the driving roller 3, and a placement groove 5 is provided on the outer surface of the conveying belt 4, and the width of the conveying belt 4 is smaller than the length of the ceramic tube, an electric cylinder 23 is fixedly installed on the back facade of the cleaning chamber 1, and a moving plate 6 is fixedly installed on the other end of the moving rod of the electric cylinder 23, and the moving plate 6 is located on one side of the conveying belt 4, and a rotating ring 16 is rotatably connected to the surface of the other side of the moving plate 6, and a plurality of rotating rings 16 are arranged, and the spacing between the rotating rings 16 is equal to the spacing between the placement grooves 5, and the inner side of the rotating ring 16 is located on the surface of the moving plate 6 and is fixedly connected to an inner The inner tube 11 is coaxially arranged with the rotating ring 16, and a water spray port 17 is opened on the surface of the inner tube 11, and a plurality of water spray ports 17 are arranged at equal intervals. An internal brush 12 is fixedly installed on the outer surface of the inner tube 11, and a hose 25 is connected through one end of the inner tube 11. The other side surface of the movable plate 6 is located above the inner tube 11 and an outer frame 9 is fixedly installed, and an external brush 10 is fixedly installed on the bottom surface of the outer frame 9. A shunt pipe 7 is provided on the fixed frame 22 on the top surface of the cleaning bin 1, and a nozzle 8 is connected through the surface of the shunt pipe 7, and the nozzle 8 extends through the top surface of the cleaning bin 1 to the top of the outer frame 9. The other side of the movable plate 6 is located on the other side of the conveyor belt 4 and a fixed plate 18 is fixedly installed through the fixed frame 22, and the surface of the fixed plate 18 is rotatably connected. A rotating plate 20 is connected, the rotating plate 20 is coaxially arranged with the rotating ring 16, and a driving motor 19 is fixedly installed on the other side surface of the fixed plate 18 through a motor frame 21, and the output end of the driving motor 19 is fixedly connected to the other side surface of the rotating plate 20, and the driving motor 19 is coaxially arranged with the rotating plate 20. When cleaning the ceramic tube, the ceramic tube can be placed in the placement groove 5, and the driving roller 3 rotates under the drive of the stepping motor, driving the conveying belt 4 to rotate, and the ceramic tube is conveyed between the movable plate 6 and the fixed plate 18. The electric cylinder 23 cylinder pushes the movable plate 6 to move, and pushes the inner tube 11 to be inserted into the ceramic tube. At the same time, one end of the ceramic tube is pushed to press against the rotating plate 20, and the other end is pushed against the rotating ring 16. At this time, the ceramic tube The outer surface is in contact with the external brush 10, and the inner surface of the ceramic tube is in contact with the internal brush 12. The driving motor 19 drives the rotating plate 20 to rotate, thereby driving the ceramic tube to rotate. Cleaning water is introduced into the diverter pipe 7 and the hose 25, and the cleaning water is sprayed along the nozzle 8 and the water spray port 17. At the same time, the external brush 10 and the internal brush 12 can fully brush the inner and outer walls of the ceramic tube. After brushing, the electric cylinder 23 is shortened, and the movable plate 6 can be pulled to reset, driving the internal brush 12 and the external brush 10 to leave the ceramic tube, and then continue to move. The device can continuously and automatically brush the ceramic tube with high work efficiency. At the same time, the inner and outer walls of the ceramic tube can be brushed with high cleaning efficiency, thereby improving work efficiency and convenience of use.
[0030] In one embodiment, an upper hot air duct 13 is provided on the top fixed frame 22 at the other end of the cleaning bin 1, and a blow pipe 14 is connected to the surface of the upper hot air duct 13, and the blow pipe 14 passes through the top surface of the cleaning bin 1 and extends to above the conveyor belt 4, and a side hot air duct 15 is passed through the back facade of the cleaning bin 1, wherein the upper hot air duct 13 and the side hot air duct 15 are both connected to a hot air generator, and the upper hot air duct 13 and the side hot air duct 15 are arranged in multiple groups. The hot air generator is a common structure in the field, not shown in the figure. After the ceramic tube is brushed, it is driven by the conveyor belt 4 to move below the blow pipe 14, and the upper hot air duct 13 and the side hot air duct 15 are connected to the hot air generator to generate hot air, which is respectively sprayed vertically downward along the blow pipe 14 and blown laterally along the side hot air duct 15. The outer surface and inner surface of the ceramic tube are quickly dried by hot air, which facilitates the simultaneous drying of the inner and outer walls of the ceramic tube, improves the drying efficiency, and further improves the work efficiency.
[0031] In one embodiment, the shunt pipe 7 and the hose 25 are both connected with a cleaning water pumping device, and the shunt pipe 7 and the hose 25 are arranged in multiple groups. The cleaning water pumping device is a common device in the art and is not shown in the figure.
[0032] In one embodiment, a guide rod 24 is fixedly mounted on one side surface of the movable plate 6 , and the guide rod 24 passes through the cleaning chamber 1 and is slidably connected to the cleaning chamber 1 . The guide rod 24 guides the movable plate 6 to facilitate stable movement of the movable plate 6 .
[0033] In one embodiment, a stepper motor is installed on the front elevation drive of the cleaning chamber 1, and the output end of the stepper motor is fixedly connected to the mounting end of one of the roller shafts 2, which is a common driving structure in the art and facilitates the rotation and positioning of the conveyor belt 4.
[0034] In one embodiment, the roller shaft 2 is coaxially arranged with the driving roller 3, and the roller shaft 2 is fixedly connected with the driving roller 3, and the roller shaft 2 passes through the outer wall of the cleaning chamber 1 and is rotatably connected with the outer wall of the cleaning chamber 1 through a bearing, so as to facilitate stable rotation of the roller shaft 2 and the driving roller 3.
[0035] Working principle:
[0036] When cleaning the ceramic tube, the ceramic tube can be placed in the placement groove 5, and the driving roller 3 rotates under the drive of the stepper motor, driving the conveying belt 4 to rotate, and the ceramic tube is transported between the movable plate 6 and the fixed plate 18. The electric cylinder 23 is an air cylinder, which pushes the movable plate 6 to move, and pushes the inner tube 11 to be inserted into the ceramic tube. At the same time, one end of the ceramic tube is pushed to be tightly pressed against the rotating plate 20, and the other end is pushed to be tightly pressed against the rotating ring 16. At this time, the outer surface of the ceramic tube is in contact with the external brush 10, and the inner surface of the ceramic tube is in contact with the internal brush 12. The driving motor 19 drives the rotating plate 20 to rotate, and then drives the ceramic tube to rotate. Cleaning water is introduced into the diverter pipe 7 and the hose 25, and the cleaning water is sprayed along the nozzle 8 and the water spray port 17. At the same time, the external brush 10 and the internal brush 12 can fully brush the inner and outer walls of the ceramic tube. After brushing is completed, the electric cylinder 23 is shortened, and the movable plate 6 can be pulled to reset, driving the internal brush 12 and the external brush 10 to leave the ceramic tube, and the device can continue to move. The present device can continuously and automatically brush the ceramic tube, with high work efficiency. At the same time, the inner and outer walls of the ceramic tube can be brushed, with high cleaning efficiency, thereby improving work efficiency and convenience of use. At the same time, after brushing, the ceramic tube is driven by the conveyor belt 4 to move to the bottom of the blow pipe 14, and the upper hot air pipe 13 and the side hot air pipe 15 are connected to the hot air generator to generate hot air, which is respectively sprayed vertically downward along the blow pipe 14 and blown laterally along the side hot air pipe 15. The outer and inner surfaces of the ceramic tube are quickly dried by hot air, which facilitates the simultaneous drying of the inner and outer walls of the ceramic tube, thereby improving the drying efficiency and further improving the work efficiency.
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A ceramic tube cleaning machine, characterized in that: The invention comprises a cleaning chamber (1) and a conveying belt (4), wherein the cleaning chamber (1) is rotatably connected to a driving roller (3) via a roller shaft (2), and the driving roller (3) is sleeved with a conveying belt (4) on the outside, and a placement groove (5) is provided on the outer surface of the conveying belt (4), an electric cylinder (23) is fixedly installed on the rear surface of the cleaning chamber (1), and a moving plate (6) is fixedly installed on the other end of the moving rod of the electric cylinder (23), and the moving plate (6) is located on one side of the conveying belt (4), and a rotating ring (16) is rotatably connected to the other side of the moving plate (6), and the inner side of the rotating ring (16) is located on the surface of the moving plate (6) and is fixedly connected to an inner tube (11) penetrating and extending through the surface of the inner tube (11), and a water spraying port (17) is provided on the surface of the inner tube (11), and an internal brush (12) is fixedly installed on the outer surface of the inner tube (11), and one end of the inner tube (11) is penetrated by a water spraying port (17). A hose (25) is connected, the other side surface of the movable plate (6) is located above the inner tube (11) and is fixedly mounted with an outer frame (9), and an external brush (10) is fixedly mounted on the bottom surface of the outer frame (9), a shunt pipe (7) is provided on the top surface fixed frame (22) of the cleaning chamber (1), and a nozzle (8) is connected through the surface of the shunt pipe (7), and the nozzle (8) passes through the top surface of the cleaning chamber (1) and extends to the top of the outer frame (9), the other side of the movable plate (6) is located on the other side of the conveyor belt (4) and is fixedly mounted with a fixed plate (18) through a fixed frame (22), and a rotating plate (20) is rotatably connected to the surface of the fixed plate (18), and a driving motor (19) is fixedly mounted on the other side surface of the fixed plate (18) through a motor frame (21), and the output end of the driving motor (19) is fixedly connected to the other side surface of the rotating plate (20).
2. A ceramic tube cleaning machine according to claim 1, characterized in that: The top surface fixing frame (22) at the other end of the cleaning chamber (1) is provided with an upper hot air pipe (13), and a blow pipe (14) is connected through the surface of the upper hot air pipe (13), and the blow pipe (14) passes through the top surface of the cleaning chamber (1) and extends to above the conveyor belt (4), and a side hot air pipe (15) is connected through the back surface of the cleaning chamber (1).
3. A ceramic tube cleaning machine according to claim 1, characterized in that: The diverter pipe (7) and the hose (25) are both connected through a cleaning water pumping device, and the diverter pipe (7) and the hose (25) are arranged in multiple groups.
4. A ceramic tube cleaning machine according to claim 2, characterized in that: The upper hot air pipe (13) and the side hot air pipe (15) are both connected through a hot air generator, and the upper hot air pipe (13) and the side hot air pipe (15) are arranged in multiple groups.
5. The ceramic tube cleaning machine according to claim 1, characterized in that: A guide rod (24) is fixedly mounted on one side surface of the movable plate (6), and the guide rod (24) penetrates the cleaning bin (1) and is slidably connected to the cleaning bin (1).
6. A ceramic tube cleaning machine according to claim 1, characterized in that: The front elevation of the cleaning chamber (1) is driven by a stepping motor, and the output end of the stepping motor is fixedly connected to the mounting end of one of the roller shafts (2).
7. The ceramic tube cleaning machine according to claim 1, characterized in that: The roller shaft (2) and the driving roller (3) are coaxially arranged, and the roller shaft (2) and the driving roller (3) are fixedly connected, and the roller shaft (2) passes through the outer wall of the cleaning chamber (1) and is rotatably connected to the outer wall of the cleaning chamber (1) via a bearing.
Citation Information
Patent Citations
Self - cleaning device of ceramic lamp tube processing usefulness
CN208743195U