Drawing reel cooling device

By combining water-cooling and air-cooling cooling methods on the wire drawing roll, using the simultaneous start of the spiral cooling water pipe and the cooling fan, the problems of corrosion and low yield in traditional cooling methods are solved, achieving more efficient cooling effects and better Long equipment life.

CN222326260UActive Publication Date: 2025-01-10JIANGSU XIAOXUAN ELECTROMECHANICAL TECH CO LTD

Patent Information

Application Number
CN202420029529.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2025-01-10
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

The traditional reel cooling method has the problems of scale causing corrosion, cooling chamber blockage and spray cooling effect not ideal, resulting in residual water stains on the surface of the steel wire, affecting the yield rate.

Method used

A wire-brushed reel cooling device including an outer cylinder, a cylindrical partition and a heat dissipation mechanism is designed. The spiral-distributed cooling water pipe and a heat dissipation fan are used to perform cooling combined with water cooling and air cooling, and the effective heat transfer is ensured through the bearing connection and Speed ​​sensing starts the fan to achieve synchronous heat dissipation.

Benefits of technology

It improves the uniform cooling effect of the roll and steel wire, extends the service life of the cooling water pipe, reduces energy waste, and ensures the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire drawing machines, in particular to a wire drawing reel cooling device which comprises a reel, the reel comprises an outer barrel used for winding steel wires and a heat dissipation mechanism, and a barrel-shaped partition plate is further mounted on the inner side of the outer barrel; the cooling water pipes are spirally distributed between the outer barrel and the barrel-shaped partition plate, the cooling fan is located at the top of the winding drum, the two cooling water pipes are arranged side by side, an inlet and an outlet of each cooling water pipe both penetrate through the barrel-shaped partition plate, and the top and the bottom of the outer barrel are both rotationally connected with the barrel-shaped partition plate through bearings; a driving disc concentric with the outer barrel is further fixed to the outer ring of the bottom of the outer barrel, the driving disc is driven by an external motor, and the barrel-shaped partition plate is fixed to the winding drum base; and the cooling fan is installed at the top of the winding drum, a rotating speed sensor is installed at the bottom of the cooling fan, and the rotating speed sensor extends to the outer side of the outer drum body and is used for recognizing the rotating speed of the outer drum body. The heat dissipation efficiency of the winding drum and the steel wires is improved, and meanwhile the winding drum is integrally and evenly dissipated.
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Description

Technical Field

[0001] The present application relates to the technical field of wire drawing machines, and in particular to a wire drawing drum cooling device. Background Art

[0002] More than 90% of the work consumed by carbon steel wire during cold drawing will be converted into heat. Excessive surface temperature of the steel wire will cause strain aging, increase in tensile strength, sharp decrease in toughness, and even aging embrittlement. Excessive temperature will also cause the lubricating film to rupture. For steel wires with a carbon content greater than 45%, edge martensite will be produced, making it impossible to draw.

[0003] The traditional drum cooling method is to spray water on the inner wall of the drum or spray cooling between the steel wires wound on the outside of the drum (see Chinese patent publication number CN201543663U), but both methods have inevitable disadvantages. The former: scale corrodes the inner wall of the drum, which will cause the steel wire to not be well cooled on the drum, and it is very easy to cause blockage in the cooling chamber, resulting in cooling failure; the latter: the cooling effect of the spray at the moment is not ideal, and water stains will remain on the surface of the drawn steel wire, which seriously affects the subsequent processes and leads to a decrease in the yield. Utility Model Content

[0004] In order to overcome the problems existing in the prior art, the present application provides a wire drawing drum cooling device.

[0005] The present application provides a wire drawing drum cooling device adopts the following technical solution:

[0006] A wire drawing reel cooling device comprises a reel, wherein the reel comprises an outer cylinder for winding steel wire and a heat dissipation mechanism, wherein a cylindrical partition is also installed on the inner side of the outer cylinder; the heat dissipation mechanism comprises a cooling water pipe spirally distributed between the outer cylinder and the cylindrical partition and a heat dissipation fan located at the top of the reel, wherein two cooling water pipes are provided and arranged in parallel, the inlet and outlet of the cooling water pipes both pass through the cylindrical partition, the top and bottom of the outer cylinder are rotatably connected to the cylindrical partition via bearings, and a drive disk concentric with the outer cylinder is also fixed to the outer ring of the bottom of the outer cylinder, the drive disk is driven by an external motor, and the cylindrical partition is fixed to the reel base; a heat dissipation fan, the heat dissipation fan is installed on the top of the reel, wherein a speed sensor is installed at the bottom of the heat dissipation fan, the speed sensor extends to the outside of the outer cylinder and is used to identify the speed of the outer cylinder.

[0007] By adopting the above technical scheme, the steel wire is wound through the outer cylinder in the reel, and the cooling water pipe spirally distributed between the outer cylinder and the cylindrical partition in the heat dissipation mechanism can absorb the heat on the outer cylinder and the steel wire, and discharge the heat through the external circulating water tank, and at the same time cooperate with the heat dissipation fan installed on the top of the reel to blow air to the steel wire outside the outer cylinder and the reel itself, so as to cool the reel and the steel wire. The outer cylinder and the cylindrical partition are rotatably connected by bearings, and the cylindrical partition is fixed on the reel base. The outer cylinder can be driven by the driving disk to rotate the outer cylinder to wind the steel wire under the action of the external motor. The speed sensor at the bottom of the heat dissipation fan can start the heat dissipation fan when the speed of the outer cylinder reaches a certain speed, so as to realize the synchronous heat dissipation of the reel and the steel wire during the wire drawing process, ensure the synchronous heat dissipation of work, and reduce energy waste.

[0008] Preferably, the water inlet pipe and the water outlet pipe of the cooling water pipe both extend to the bottom of the reel, wherein the water flow directions of the two cooling water pipes are opposite.

[0009] By adopting the above technical solution, the cooling water pipes are extended to the bottom of the drum through the water inlet pipe and the water outlet pipe, which is convenient for the cooling water to enter and exit. In addition, the water flow directions of the cooling water pipes are opposite. Due to the heat absorption effect of the water in the cooling water pipes spirally distributed inside the outer cylinder, the temperature of the water in the water inlet pipe and the water outlet pipe will gradually increase. The two cooling water pipes in opposite directions can balance the water temperature in the cooling water pipes to ensure uniform heat dissipation of the drum and the steel wire.

[0010] Preferably, the cooling water pipes are distributed in an annular manner on the outer side of the cylindrical partition, and a gap is provided between the cooling water pipes and the outer cylinder.

[0011] By adopting the above technical solution, the gap between the outer cylinder and the cooling water pipe can avoid the wear of the cooling water pipe during the rotation of the outer cylinder, thereby increasing the service life of the cooling water pipe.

[0012] Preferably, there is a gap between adjacent cooling water pipes, and the gap is filled with a heat insulation layer.

[0013] By adopting the above technical solution, the heat insulation layer filled in the intervals between adjacent cooling water pipes can avoid heat transfer between adjacent cooling water pipes, thereby ensuring the cooling effect on the outer cylinder.

[0014] Preferably, both upper and lower ends of the cylindrical partition are provided with outwardly extending ends, wherein the inner sides of the extending ends are rotatably connected to the outer cylinder through bearings, and the driving disk is located at the bottom of the outer cylinder.

[0015] By adopting the above-mentioned technical scheme, the extended ends provided at the upper and lower ends of the cylindrical partition can be rotatably connected to the outer cylinder through bearings, thereby limiting the position of the outer cylinder and ensuring its stable rotation of the winding wire. A drive disk is also fixed at the bottom of the outer cylinder, and the drive disk can drive the outer cylinder to rotate through an external motor through a transmission belt.

[0016] Preferably, the bottom of the heat dissipation fan is fixed to the top of the cylindrical partition through a connecting block, and the outer diameter of the heat dissipation fan is larger than the outer diameter of the reel.

[0017] By adopting the above technical solution, the bottom of the cooling fan is fixed to the top of the cylindrical partition through the connecting block, and the outer diameter of the cooling fan is designed to be larger than the outer diameter of the reel, which can effectively blow air to dissipate heat for the reel.

[0018] Preferably, the heat dissipation fan includes a bracket and fan blades installed in the bracket, and the fan blades are driven by a fan motor installed on the top of the heat dissipation fan.

[0019] Preferably, the top and bottom of the bracket are respectively provided with an air inlet and an air outlet, wherein the air outlet comprises a circular opening corresponding to the inner diameter of the cylindrical partition and ventilation openings distributed in an annular manner on the outside of the outer cylinder.

[0020] By adopting the above technical solution, the cooling fan drives the fan blades to rotate through the fan motor, and the fan blades blow the air introduced from the air inlet at the top of the bracket to the reel through the air outlet at the bottom of the bracket, thereby cooling the inside and outside of the reel and the steel wire.

[0021] In summary, the present application includes at least one of the following beneficial technical effects:

[0022] 1. A cooling water pipe and a cooling fan are installed on the drum, which is cooled by water inside the drum and air outside the drum, effectively improving the cooling effect of the drum. The water flow directions of the two cooling water pipes are opposite, ensuring uniform heat dissipation of the drum and the steel wire.

[0023] 2. The speed sensor at the bottom of the cooling fan can start the cooling fan when the speed of the outer cylinder reaches a certain speed, so as to achieve synchronous cooling of the reel and the steel wire during the wire drawing process, ensure the synchronization of working and cooling, and reduce energy waste.

[0024] 3. The outer cylinder inside the reel rotates on the internal cylindrical partition through the bearing, so that the heat absorbed by the outer cylinder from the steel wire can be released in time, thereby improving the heat dissipation efficiency of the reel. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of a wire drawing drum cooling device;

[0026] Figure 2 It is a schematic diagram of the bottom side of the overall structure of a wire drawing drum cooling device;

[0027] Figure 3 The present invention is a schematic diagram of the structure of a hidden outer cylinder in a wire drawing reel cooling device.

[0028] Explanation of the reference numerals: 1. reel; 2. outer cylinder; 21. drive disk; 3. heat dissipation mechanism; 31. cooling water pipe; 311. water inlet pipe; 312. water outlet pipe; 313. thermal insulation layer; 32. cooling fan; 321. speed sensor; 322. connecting block; 323. bracket; 324. fan blade; 325. fan motor; 326. air inlet; 327. air outlet; 4. cylindrical partition; 41. extension end; 42. bearing. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-3 This application is described in further detail.

[0030] The embodiment of the present application discloses a wire drawing drum cooling device.

[0031] Reference Figure 1 , Figure 2 and Figure 3, a wire drawing reel cooling device, comprising a reel 1, the reel 1 comprising an outer cylinder 2 for winding steel wire and a heat dissipation mechanism 3, wherein a cylindrical partition 4 is also installed on the inner side of the outer cylinder 2; the heat dissipation mechanism 3 comprises a cooling water pipe 31 spirally distributed between the outer cylinder 2 and the cylindrical partition 4 and a heat dissipation fan 32 located at the top of the reel 1, wherein two cooling water pipes 31 are provided and arranged in parallel, the inlet and outlet of the cooling water pipe 31 both pass through the cylindrical partition 4, the top and bottom of the outer cylinder 2 are rotatably connected to the cylindrical partition 4 through bearings 42, and a driving disk 21 concentric with itself is also fixed to the outer ring of the bottom of the outer cylinder 2, the driving disk 21 is driven by an external motor, and the cylindrical partition 4 is fixed to the base of the reel 1; a heat dissipation fan 32, the heat dissipation fan 32 is installed on the top of the reel 1, wherein a speed sensor 321 is installed at the bottom of the heat dissipation fan 32, the speed sensor 321 extends to the outside of the outer cylinder 2 and is used to identify the speed of the outer cylinder 2. The steel wire is wound by the outer cylinder 2 in the reel 1, and the heat dissipation mechanism 3 can absorb the heat on the outer cylinder 2 and the steel wire through the cooling water pipe 31 spirally distributed between the outer cylinder 2 and the cylindrical partition 4, and discharge the heat through the external circulating water tank, and at the same time cooperate with the cooling fan 32 installed on the top of the reel 1 to blow air to the steel wire outside the outer cylinder 2 and the reel 1 itself, so as to cool the reel 1 and the steel wire. The outer cylinder 2 and the cylindrical partition 4 are rotatably connected by the bearing 42, and the cylindrical partition 4 is fixed on the base of the reel 1. The outer cylinder 2 can be driven by the driving disk 21 to rotate the outer cylinder 2 to wind the steel wire under the action of the external motor. The speed sensor 321 at the bottom of the cooling fan 32 can start the cooling fan 32 when the speed of the outer cylinder 2 reaches a certain speed, so as to realize the synchronous heat dissipation of the reel 1 and the steel wire in the wire drawing process, ensure the synchronous heat dissipation of the work, and reduce the waste of energy.

[0032] Reference Figure 1 , Figure 2 and Figure 3 The water inlet pipe 311 and the water outlet pipe 312 of the cooling water pipe 31 are both extended to the bottom of the reel 1, and the water flow directions of the two cooling water pipes 31 are opposite. The cooling water pipes 31 are both extended to the bottom of the reel 1 through the water inlet pipe 311 and the water outlet pipe 312, which is convenient for the cooling water to enter and exit. In addition, the water flow directions of the cooling water pipes 31 are opposite. Due to the heat absorption effect of the water in the cooling water pipes 31 spirally distributed on the inner side of the outer cylinder 2, the temperature will gradually increase from the water inlet pipe 311 to the water outlet pipe 312. The two cooling water pipes 31 in opposite directions can balance the water temperature in the cooling water pipes 31 to ensure uniform heat dissipation of the reel 1 and the steel wire.

[0033] Reference Figure 1 , Figure 2 and Figure 3The cooling water pipe 31 is annularly distributed on the outer side of the cylindrical partition 4, and a gap is provided between the outer cylinder 2. The gap between the outer cylinder 2 and the cooling water pipe 31 can prevent the wear of the cooling water pipe 31 during the rotation of the outer cylinder 2, thereby increasing the service life of the cooling water pipe 31.

[0034] Reference Figure 1 , Figure 2 and Figure 3 There is a gap between adjacent cooling water pipes 31, and the gap is filled with a heat insulation layer 313. The heat insulation layer 313 filled in the gap between adjacent cooling water pipes 31 can avoid heat transfer between adjacent cooling water pipes 31, ensuring the cooling effect on the outer cylinder 2.

[0035] Reference Figure 1 , Figure 2 and Figure 3 The upper and lower ends of the cylindrical partition 4 are both provided with an extension end 41 pointing outward, wherein the inner side of the extension end 41 is rotatably connected to the outer cylinder 2 through a bearing 42, and the driving disk 21 is located at the bottom of the outer cylinder 2. The extension ends 41 provided at the upper and lower ends of the cylindrical partition 4 can be rotatably connected to the outer cylinder 2 through the bearing 42, thereby limiting the position of the outer cylinder 2 to ensure its stable rotation and winding of the steel wire, and the driving disk 21 is also fixed at the bottom of the outer cylinder 2, and the driving disk 21 can drive the outer cylinder 2 to rotate through an external motor through a transmission belt.

[0036] Reference Figure 1 , Figure 2 and Figure 3 The bottom of the cooling fan 32 is fixed to the top of the cylindrical partition 4 through the connecting block 322, and the outer diameter of the cooling fan 32 is larger than the outer diameter of the reel 1. The bottom of the cooling fan 32 is fixed to the top of the cylindrical partition 4 through the connecting block 322, and the outer diameter of the cooling fan 32 is designed to be larger than the outer diameter of the reel 1, which can effectively blow air to dissipate heat for the reel 1.

[0037] Reference Figure 1 , Figure 2 and Figure 3 The heat dissipation fan 32 includes a bracket 323 and a fan blade 324 installed in the bracket 323, and the fan blade 324 is driven by a fan motor 325 installed on the top of the heat dissipation fan 32. The top and bottom of the bracket 323 are respectively provided with an air inlet 326 and an air outlet 327, wherein the air outlet 327 includes a circular opening corresponding to the inner diameter of the cylindrical partition 4 and a vent distributed in an annular manner on the outside of the outer cylinder 2. The heat dissipation fan 32 drives the fan blade 324 to rotate through the fan motor 325, and the fan blade 324 blows the wind introduced by the air inlet 326 at the top of the bracket 323 to the reel 1 through the air outlet 327 at the bottom of the bracket 323, so as to cool the inside and outside of the reel 1 and the steel wire.

[0038] Working principle: The drive belt of the motor in the reel 1 drives the drive disk 21 to rotate, thereby driving the outer cylinder 2 to wind the steel wire. The cooling water pipe 31 spirally distributed between the outer cylinder 2 and the cylindrical partition 4 in the heat dissipation mechanism 3 can absorb the heat on the outer cylinder 2 and the steel wire, and discharge the heat through an external circulating water tank. At the same time, the heat dissipation fan 32 installed on the top of the reel 1 blows air to the steel wire outside the outer cylinder 2 and the reel 1 itself, thereby cooling the reel 1 and the steel wire.

[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A wire drawing drum cooling device, characterized in that: include A reel (1), the reel (1) comprising an outer cylinder (2) for winding a steel wire and a heat dissipation mechanism (3), wherein a cylindrical partition (4) is also installed on the inner side of the outer cylinder (2); The heat dissipation mechanism (3) comprises a cooling water pipe (31) spirally distributed between the outer cylinder (2) and the cylindrical partition (4) and a heat dissipation fan (32) located at the top of the reel (1), wherein two cooling water pipes (31) are provided and arranged in parallel, the inlet and outlet of the cooling water pipe (31) both penetrate the cylindrical partition (4), the top and bottom of the outer cylinder (2) are rotatably connected to the cylindrical partition (4) via bearings (42), and a driving disk (21) concentric with the outer cylinder (2) is also fixed to the outer ring of the bottom of the outer cylinder (2), and the driving disk (21) is driven by an external motor, and the cylindrical partition (4) is fixed on the base of the reel (1); A cooling fan (32) is installed on the top of the reel (1), wherein a rotation speed sensor (321) is installed on the bottom of the cooling fan (32), and the rotation speed sensor (321) extends to the outside of the outer cylinder (2) and is used to identify the rotation speed of the outer cylinder (2).

2. A wire drawing drum cooling device according to claim 1, characterized in that: The water inlet pipe (311) and the water outlet pipe (312) of the cooling water pipe (31) both extend to the bottom of the reel (1), wherein the water flows of the two cooling water pipes (31) are in opposite directions.

3. A wire drawing drum cooling device according to claim 2, characterized in that: The cooling water pipe (31) is distributed in an annular manner on the outer side of the cylindrical partition (4), and a gap is provided between the cooling water pipe (31) and the outer cylinder (2).

4. A wire drawing drum cooling device according to claim 3, characterized in that: There is a gap between adjacent parts of the cooling water pipes (31), and the gap is filled with a heat insulation layer (313).

5. The wire drawing drum cooling device according to claim 1, characterized in that: The upper and lower ends of the cylindrical partition (4) are both provided with outwardly extending ends (41), wherein the inner side of the extending end (41) is rotatably connected to the outer cylinder (2) via a bearing (42), and the driving disk (21) is located at the bottom of the outer cylinder (2).

6. A wire drawing drum cooling device according to claim 1, characterized in that: The bottom of the heat dissipation fan (32) is fixed to the top of the cylindrical partition (4) through a connecting block (322), and the outer diameter of the heat dissipation fan (32) is greater than the outer diameter of the reel (1).

7. A wire drawing drum cooling device according to claim 6, characterized in that: The heat dissipation fan (32) comprises a bracket (323) and a fan blade (324) installed in the bracket (323), and the fan blade (324) is driven by a fan motor (325) installed on the top of the heat dissipation fan (32).

8. A wire drawing drum cooling device according to claim 7, characterized in that: The top and bottom of the bracket (323) are respectively provided with an air inlet (326) and an air outlet (327), wherein the air outlet (327) comprises a circular opening corresponding to the inner diameter of the cylindrical partition (4) and ventilation openings distributed in an annular manner on the outside of the outer cylinder (2).

Citation Information

Patent Citations

  • Spray cooling device for steel wire drawing

    CN201543663U

Cited By

  • Drawing reel cooling device

    CN224574373U