Straightening device for producing aluminum wires

By introducing threaded sleeves, threaded rods and toothed belt drive systems into the aluminum wire straightening device, the problem that existing devices cannot effectively straighten bending or aluminum wires of different diameters is solved, achieving wider applicability and stability.

CN222326543UActive Publication Date: 2025-01-10ANHUI ZHANWEI ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202421184618.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-10
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the production process, the existing aluminum wire straightening devices may bend due to external force interference, and the fixed straightening wheel of the straightening machine limits the scope of application, so it is impossible to effectively straighten aluminum wires of different diameters.

Method used

A straightening mechanism including a base plate, a frame, a threaded sleeve, a threaded rod, a servo motor, a driving gear, a driven gear and a tooth belt are designed. The spacing and height of the upper and lower straight wheels are adjusted through threaded connection and tooth belt transmission. , increase the scope of application and improve stability through servo motor and gear system.

Benefits of technology

It realizes flexible straightening of aluminum wires of different diameters, improves the stability and scope of application of the device, and facilitates the production process of aluminum wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a straightening device for producing aluminum wires, which comprises a bottom plate, the rear side of the top of the bottom plate is fixedly connected with an L-shaped plate, and a straightening mechanism comprises a threaded sleeve, a threaded rod, a handle, a case, an upper straightening wheel, a lower straightening wheel, a servo motor, a driving gear, a driven gear and a toothed belt. Threaded sleeves are fixedly connected to the left side and the right side of the bottom of an L-shaped plate, threaded rods are rotated through handles, the threaded rods move in inner cavities of the threaded sleeves under the action of threaded connection, the threaded rods drive a machine box and an upper straightening wheel to conduct lifting adjustment, and the distance between the upper straightening wheel and a lower straightening wheel can be adjusted according to the diameter of an aluminum wire. And the output end of a servo motor drives a driving gear to conduct transmission, a toothed belt and a driven gear are driven to rotate synchronously through the action of meshing connection of teeth of the driving gear, an upper straightening wheel and a lower straightening wheel rotate synchronously, and therefore the stability and practicability of the device are improved.
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Description

Technical Field

[0001] The utility model relates to a straightening device for producing aluminum wires, belonging to the technical field of aluminum wires. Background Art

[0002] Characteristics of aluminum alloy wire: acid and alkali resistance, corrosion resistance, good toughness, good strength, and no fading at high temperature of 120 degrees Celsius.

[0003] A Chinese patent publication (publication number: CN 219464613 U) discloses a straightening device for producing aluminum wire, comprising an external base, a fixed support ring is fixedly installed on the upper side of the external base, a connecting support rod is slidably connected to the inner side of the fixed support ring, a movable support ring is fixedly installed on one end of the connecting support rod away from the fixed support ring, and a built-in card plate is slidably connected to the inner side of the movable support ring. The straightening device for producing aluminum wire, and then the adjustment block squeezes the built-in slide plate through the movable support ring into the inner wall of the fixed card slot to form a butt fixation between the fixed support ring and the movable support ring. This method ensures that the aluminum wire has the simplicity of butt installation through the fixed support ring and the movable support ring before the aluminum wire is straightened and stretched, and reduces the cumbersomeness of the traditional aluminum wire when it is directly passed through the notch for straightening and stretching, and the operator needs to use manpower or external components to control the aluminum wire to pass through the notch for a certain distance for installation and straightening.

[0004] The above patented aluminum wire has the convenience of docking installation through fixed support rings and movable support rings, but the above patent still has certain defects. Due to external force interference in the production process and other reasons, the aluminum wire may be bent, and the bent aluminum wire needs to be straightened. The general straightening device uses a straightening machine to straighten the aluminum wire. The straightening wheel is one of the main components of the straightening machine. Since the position of the general straightening wheel is fixed, the straightening machine can only straighten aluminum wires of fixed diameters, and the scope of application is subject to certain limitations.

[0005] Therefore, a straightening device for producing aluminum wire is proposed. Utility Model Content

[0006] In view of this, the utility model provides a straightening device for producing aluminum wire to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0007] The technical solution of the utility model is implemented as follows: a straightening device for producing aluminum wire, comprising a bottom plate, a frame is fixedly connected to the middle end of the top of the bottom plate, a storage plate is fixedly connected to the left and right sides of the frame, an L-shaped plate is fixedly connected to the rear side of the top of the bottom plate, a straightening mechanism is arranged at the bottom of the L-shaped plate, and the straightening mechanism comprises a threaded sleeve, a threaded rod, a handle, a chassis, an upper straightening wheel, a lower straightening wheel, a servo motor, a driving gear, a driven gear and a toothed belt;

[0008] The threaded sleeve is fixedly connected to the left and right sides of the bottom of the L-shaped plate.

[0009] Further preferably, the threaded rod is threadedly connected to the inner cavities of the two threaded sleeves, the chassis is fixedly connected to the bottoms of the two threaded rods, and the handle is fixedly connected to the tops of the two threaded rods.

[0010] Further preferably, the upper adjusting straight wheel is movably connected to the inner side of the chassis through a bearing, the lower adjusting straight wheel is movably connected to the inner side of the frame through a bearing, and the inner sides of the driving gear and the driven gear are rotatably connected to the upper adjusting straight wheel and the lower adjusting straight wheel through bearings.

[0011] Further preferably, the outer side of the driving gear is fixedly connected to the output end of the servo motor, and the toothed belt is connected to the outer surfaces of the driving gear and the driven gear through tooth meshing.

[0012] Further preferably, sliders are fixedly connected to the left and right ends of the rear side of the chassis, and sliding grooves are opened at the left and right ends of the rear side of the inner cavity of the L-shaped plate, and the rear sides of the two sliders are slidably connected to the inner cavities of the two sliding grooves.

[0013] Further preferably, the bottom of the inner cavity of the rack and the top of the inner cavity of the chassis are both fixedly connected with fixing plates, and the inner sides of the two fixing plates are fixedly connected with brush plates.

[0014] Further preferably, support legs are fixedly connected to the four sides of the bottom of the base plate, and moving wheels are movably connected to the inner sides of the four support legs through bearings.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0016] 1. The utility model rotates the threaded rod by a handle, so that the threaded rod moves in the inner cavity of the threaded sleeve through the effect of the threaded connection, so that the threaded rod drives the chassis and the upper adjusting straight wheel to be raised and lowered, and the spacing between the upper adjusting straight wheel and the lower adjusting straight wheel can be adjusted according to the diameter of the aluminum wire, thereby increasing the scope of application. The output end of the servo motor drives the driving gear transmission, and the toothed belt and the driven gear are driven to rotate synchronously through the meshing connection of the teeth of the driving gear, so that the upper adjusting straight wheel and the lower adjusting straight wheel rotate synchronously, thereby improving the stability and practicality of the device.

[0017] 2. The utility model can adjust the height of the chassis and the upper straight wheel through the threaded connection by setting a threaded rod, and can conveniently straighten the aluminum wire by setting the upper straight wheel and the lower straight wheel. By setting a toothed belt, the rotation of the driving gear can drive the toothed belt to rotate, thereby driving the driven gear to rotate, playing a transmission role, and by setting a slider and a slide groove, the stability of the chassis during movement can be improved.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the top structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the bottom structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the chassis of the present utility model.

[0024] Figure numerals: 1. Base plate; 2. Straightening mechanism; 201. Threaded sleeve; 202. Threaded rod; 203. Handle; 204. Chassis; 205. Upper straightening wheel; 206. Lower straightening wheel; 207. Servomotor; 208. Driving gear; 209. Driven gear; 210. Toothed belt; 3. Frame; 4. L-shaped plate; 5. Slider; 6. Slide groove; 7. Fixed plate; 8. Brush plate; 9. Storage plate; 10. Support leg; 11. Moving wheel. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0026] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0027] Example 1

[0028] like Figure 1-4As shown, the embodiment of the utility model provides a straightening device for producing aluminum wire, including a bottom plate 1, a frame 3 is fixedly connected to the middle end of the top of the bottom plate 1, and a storage plate 9 is fixedly connected to the left and right sides of the frame 3, and an L-shaped plate 4 is fixedly connected to the rear side of the top of the bottom plate 1. A straightening mechanism 2 is arranged at the bottom of the L-shaped plate 4, and the straightening mechanism 2 includes a threaded sleeve 201, a threaded rod 202, a handle 203, a chassis 204, an upper straightening wheel 205, a lower straightening wheel 206, a servo motor 207, a driving gear 208, a driven gear 209 and a toothed belt 210;

[0029] The threaded sleeve 201 is fixedly connected to the left and right sides of the bottom of the L-shaped plate 4 .

[0030] The threaded rod 202 is rotated by the handle 203, so that the threaded rod 202 moves in the inner cavity of the threaded sleeve 201 through the effect of the threaded connection, so that the threaded rod 202 drives the chassis 204 and the upper adjustment straight wheel 205 to be raised and lowered, and the distance between the upper adjustment straight wheel 205 and the lower adjustment straight wheel 206 can be adjusted according to the diameter of the aluminum wire, thereby increasing the scope of application. The output end of the servo motor 207 drives the driving gear 208 to transmit, and the toothed belt 210 and the driven gear 209 are driven to rotate synchronously through the effect of the meshing connection of the teeth of the driving gear 208, so that the upper adjustment straight wheel 205 and the lower adjustment straight wheel 206 rotate synchronously, thereby improving the stability and practicality of the device.

[0031] Example 2

[0032] In one embodiment, the threaded rod 202 is threadedly connected to the inner cavity of the two threaded sleeves 201, the chassis 204 is fixedly connected to the bottom of the two threaded rods 202, the handle 203 is fixedly connected to the top of the two threaded rods 202, the upper adjustment straight wheel 205 is movably connected to the inner side of the chassis 204 through a bearing, the lower adjustment straight wheel 206 is movably connected to the inner side of the frame 3 through a bearing, the inner side of the driving gear 208 and the driven gear 209 are rotatably connected to the upper adjustment straight wheel 205 and the lower adjustment straight wheel 206 through bearings, the outer side of the driving gear 208 is fixedly connected to the output end of the servo motor 207, and the toothed belt 210 is connected to the outer surfaces of the driving gear 208 and the driven gear 209 through tooth meshing.

[0033] By setting the threaded rod 202, the height of the chassis 204 and the upper straight wheel 205 can be adjusted through the threaded connection. By setting the upper straight wheel 205 and the lower straight wheel 206, the aluminum wire can be easily straightened. By setting the toothed belt 210, the rotation of the driving gear 208 can drive the toothed belt 210 to rotate, thereby driving the driven gear 209 to rotate, thereby playing a transmission role.

[0034] Example 3

[0035] In one embodiment, sliders 5 are fixedly connected to the left and right ends of the rear side of the chassis 204, and slide grooves 6 are opened on the left and right ends of the rear side of the inner cavity of the L-shaped plate 4. The rear sides of the two sliders 5 are slidably connected in the inner cavities of the two slide grooves 6. The bottom of the inner cavity of the frame 3 and the top of the inner cavity of the chassis 204 are fixedly connected with fixed plates 7. The inner sides of the two fixed plates 7 are fixedly connected with brush plates 8. Support legs 10 are fixedly connected around the bottom of the bottom plate 1, and the inner sides of the four support legs 10 are movably connected with moving wheels 11 through bearings.

[0036] By setting the slider 5 and the slide groove 6, the stability of the chassis 204 during movement can be improved. By setting the brush plate 8, the debris on the surface of the upper adjusting straight wheel 205 and the lower adjusting straight wheel 206 can be brushed off when they rotate. By setting the moving wheel 11, the transfer of the entire equipment is facilitated.

[0037] When the utility model is in operation, the threaded rod 202 is rotated by the handle 203, so that the threaded rod 202 moves in the inner cavity of the threaded sleeve 201 through the effect of the threaded connection, so that the threaded rod 202 drives the chassis 204 and the upper adjusting straight wheel 205 to be raised and lowered, and the spacing between the upper adjusting straight wheel 205 and the lower adjusting straight wheel 206 can be adjusted according to the diameter of the aluminum wire, thereby increasing the scope of application. The output end of the servo motor 207 drives the driving gear 208 to transmit, and the toothed belt 210 and the driven gear 209 are driven to rotate synchronously through the effect of the meshing connection of the teeth of the driving gear 208, so that the upper adjusting straight wheel 205 and the lower adjusting straight wheel 206 rotate synchronously, thereby improving the stability and practicality of the device.

[0038] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A straightening device for producing aluminum wire, characterized in that: The invention comprises a bottom plate (1), wherein the middle end of the top of the bottom plate (1) is fixedly connected to a frame (3), the left and right sides of the frame (3) are fixedly connected to storage plates (9), the rear side of the top of the bottom plate (1) is fixedly connected to an L-shaped plate (4), the bottom of the L-shaped plate (4) is provided with a straightening mechanism (2), and the straightening mechanism (2) comprises a threaded sleeve (201), a threaded rod (202), a handle (203), a chassis (204), an upper straightening wheel (205), a lower straightening wheel (206), a servo motor (207), a driving gear (208), a driven gear (209) and a toothed belt (210); The threaded sleeve (201) is fixedly connected to the left and right sides of the bottom of the L-shaped plate (4).

2. A straightening device for producing aluminum wire according to claim 1, characterized in that: The threaded rod (202) is threadedly connected to the inner cavities of the two threaded sleeves (201), the chassis (204) is fixedly connected to the bottoms of the two threaded rods (202), and the handle (203) is fixedly connected to the tops of the two threaded rods (202).

3. A straightening device for producing aluminum wire according to claim 1, characterized in that: The upper adjusting straight wheel (205) is movably connected to the inner side of the chassis (204) through a bearing, the lower adjusting straight wheel (206) is movably connected to the inner side of the frame (3) through a bearing, and the inner sides of the driving gear (208) and the driven gear (209) are rotatably connected to the upper adjusting straight wheel (205) and the lower adjusting straight wheel (206) through bearings.

4. A straightening device for producing aluminum wire according to claim 1, characterized in that: The outer side of the driving gear (208) is fixedly connected to the output end of the servo motor (207), and the toothed belt (210) is connected to the outer surfaces of the driving gear (208) and the driven gear (209) through tooth meshing.

5. A straightening device for producing aluminum wire according to claim 1, characterized in that: The left and right ends of the rear side of the chassis (204) are fixedly connected with sliders (5), the left and right ends of the rear side of the inner cavity of the L-shaped plate (4) are provided with slide grooves (6), and the rear sides of the two sliders (5) are slidably connected in the inner cavities of the two slide grooves (6).

6. A straightening device for producing aluminum wire according to claim 1, characterized in that: The bottom of the inner cavity of the frame (3) and the top of the inner cavity of the chassis (204) are both fixedly connected with a fixing plate (7), and the inner sides of the two fixing plates (7) are fixedly connected with a brush plate (8).

7. A straightening device for producing aluminum wire according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to support legs (10) on all sides, and the inner sides of the four support legs (10) are movably connected to moving wheels (11) via bearings.

Citation Information

Patent Citations

  • Straightening device for producing aluminum wires

    CN219464613U