Electric heating welding machine for metal wire rope processing

By introducing limit chutes, gears and hinge rods into the wire rope processing electric welding machine, the problem of poor stability of the weld joint is solved, and the fixing and cooling efficiency of the wire rope is improved through positioning springs and fans, improving the improvement of the wire rope, and improving the Processing effect.

CN222326570UActive Publication Date: 2025-01-10XIANGYANG HONGYU METAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420927917.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-10
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing wire rope processing electric heated splicers lack limits when the welding joints are lifted and lowered, resulting in poor stability and easy dislocation, which affects the welding effect.

Method used

An electric heated welding machine including a base, a support frame, a fixing plate, a driving motor, a gear and a limit slider is designed. The driving motor drives the gears and a hinge rod to achieve stable lifting and lowering of the welding head, and through the pulling plate and positioning The spring and limit plate limit the wire rope to prevent deviation, and at the same time, the fan is used to accelerate the cooling.

Benefits of technology

The stable lifting and effective fixing of the weld joints are achieved, the welding effect and cooling efficiency are improved, the misalignment of the weld joints and the offset of the wire rope are avoided, and the overall processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222326570U_ABST
    Figure CN222326570U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric heating welding machine for metal wire rope processing, which comprises a base, two sides of the top end of the base are fixedly connected with support frames, the top end of the base is provided with a welding table, and the top end of the base is provided with a welding table. According to the electric heating welding machine for metal wire rope machining, the limiting sliding groove, the connecting shaft and the limiting sliding block are arranged, a driving motor drives a first hinge rod to rotate through the connecting shaft, the first hinge rod rotates to enable a gear to rotate on the inner side wall of a fluted disc, and therefore a second hinge rod can drive a mounting block to ascend and descend; and when the mounting block ascends and descends, a limiting sliding block on one side of a connecting rod can slide up and down in a limiting sliding groove, so that the mounting block can be limited, the mounting block ascends and descends more stably, dislocation of a welding head at the bottom end of the controller and a welding table is prevented, the welding head ascending and descending stability can be improved, and the problem that the welding head is not limited, and the welding head cannot be limited is solved. And the welding head is poor in stability during lifting.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal wire rope processing, in particular to an electric heat welding machine for metal wire rope processing. Background Art

[0002] Metal wire rope manufacturing refers to wires drawn from metals such as gold, silver, copper, and aluminum, or flexible ropes twisted from multiple or multiple strands of fine metal wires. Metal wire ropes have a wide range of applications and can be used in industry, construction, aerospace, transportation, and other industries. Some metal wire ropes require the use of an electric thermal welding machine for metal wire rope processing during processing.

[0003] There are still some problems with the common electric thermal welding machines for wire rope processing, for example, there is no limit on the welding joint when it is raised or lowered, the stability of the welding joint when it is raised or lowered is poor, and the welding joint and the welding joint are easily misaligned, which can easily affect the welding effect of the wire rope.

[0004] Therefore, we proposed an electric thermal welding machine for metal wire rope processing to improve the above problems. Utility Model Content

[0005] The utility model aims to provide an electric heat welding machine for processing metal wire ropes, so as to solve the problem in the above background technology that the welding joint is not limited and the stability of the welding joint is poor when it is lifted or lowered.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric hot welding machine for processing metal wire ropes, comprising a base, support frames are fixedly connected to both sides of the top of the base, a welding table is arranged at the top of the base, a fixing plate is fixedly connected to the top of the support frame, a driving motor is fixedly connected to the bottom of the rear end of the fixing plate, a connecting shaft is fixedly connected to the output end of the driving motor, a toothed disc is installed at the front end of the fixing plate, a gear is arranged on the inner side wall of the toothed disc, a first hinged rod is movably hinged between the gear and the connecting shaft, a second hinged rod is movably connected to the front end of the gear, a controller is arranged at the top of the welding table, a welding head is fixedly connected to the bottom end of the controller, a mounting block is fixedly connected to the top of the controller, connecting rods are fixedly connected to both sides of the mounting block, a limited sliding block is fixedly connected to one side of the connecting rod close to the outside, limited sliding grooves are provided on both sides of the support frame, a welding mechanism capable of welding metal wire ropes is arranged inside the welding head, and a heating mechanism capable of rapid heating is arranged inside the controller.

[0007] Preferably, the limiting sliding block is arranged inside the limiting sliding groove, and the limiting sliding block slides up and down inside the limiting sliding groove.

[0008] Preferably, the second hinged rod is movably connected between the mounting block and the gear, and the toothed disc and the gear cooperate with each other.

[0009] Preferably, support plates are fixedly connected to both ends of the top of the base, a pull plate is provided at the front end of the support plate, and positioning springs are fixedly connected to the top and bottom ends between the support plate and the pull plate respectively, and a limiting rod is fixedly connected to one end of the pull plate near the middle, and a limiting plate is fixedly connected to one end of the limiting rod near the middle.

[0010] Preferably, the limiting rod is fixedly connected between the pulling plate and the limiting plate, and the limiting rod movably passes through the interior of the supporting plate.

[0011] Preferably, the positioning springs are symmetrically distributed about the center point of the pull plate, and an anti-slip pad is fixedly connected to the inner side wall of the limiting plate.

[0012] Preferably, mounting frames are fixedly connected to both sides of the bottom end of the welding table, dustproof nets are respectively provided at the bottom and top of the inner side walls of the mounting frames, a mounting plate is provided inside the mounting frame, and a fan is installed at the top of the mounting plate.

[0013] Preferably, two groups of mounting frames are provided, and the mounting frames are symmetrically distributed about the vertical center line of the welding table.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the electric heat welding machine for processing metal wire ropes not only facilitates the positioning of the welding joint and the fixing of the metal wire ropes, but also improves the cooling efficiency;

[0015] (1) By setting a limited sliding groove, a connecting rod, a toothed disc, a gear, a driving motor, a connecting shaft and a limited sliding block, the driving motor is started, and the driving motor drives the first hinged rod to rotate through the connecting shaft. The rotation of the first hinged rod can make the gear rotate on the inner wall of the toothed disc, so that the second hinged rod can drive the mounting block to rise and fall. When the mounting block rises and falls, the limited sliding block on one side of the connecting rod will slide up and down inside the limited sliding groove, so that the mounting block can be limited to make the lifting of the mounting block more stable, thereby preventing the welding head at the bottom of the controller from being misaligned with the welding table, thereby improving the stability of the welding head lifting and falling;

[0016] (2) By providing a pull plate, a positioning spring, a limit plate, an anti-skid pad and a limit rod, the metal wire rope to be welded is aligned and placed inside the welding table. When placing the metal wire rope, the pull plate is pulled, and the pull plate drives the limit plate to move through the limit rod. After the limit plate is moved, the metal wire rope is placed between the limit plates, and then the pull plate is released. The positioning spring uses its own elasticity to clamp and limit the metal wire rope through the limit plate to prevent the metal wire rope from deviating during processing, thereby affecting the effect of the metal wire rope welding. The anti-skid pad on the inner wall of the limit plate can further prevent the metal wire rope from sliding;

[0017] (3) By providing a dustproof net, a mounting frame, a fan and a mounting plate, the fan is started after the metal wire rope is welded, and the fan blows air into the inside of the welding table, so that the metal wire rope after welding inside the welding table can be quickly cooled down. The cooling of the welded metal wire rope can facilitate the removal of the welded metal wire rope from the inside of the welding table, thereby improving the efficiency of metal wire rope processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 It is a side view enlarged structural schematic diagram of the limit plate of the utility model;

[0020] Figure 3 It is a schematic diagram of the enlarged front cross-section structure of the toothed disc of the utility model;

[0021] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.

[0022] In the figure: 1. base; 2. welding table; 3. dustproof net; 4. support plate; 5. support frame; 6. limit slide; 7. connecting rod; 8. toothed disc; 9. gear; 10. first hinge rod; 11. fixing plate; 12. driving motor; 13. second hinge rod; 14. mounting block; 15. controller; 16. welding head; 17. mounting frame; 18. fan; 19. mounting plate; 20. pull plate; 21. positioning spring; 22. limit plate; 23. anti-skid pad; 24. limit rod; 25. connecting shaft; 26. limit slider. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4, an electric heat welding machine for processing metal wire ropes, including a base 1, a support frame 5 is fixedly connected to both sides of the top of the base 1, a welding table 2 is arranged at the top of the base 1, a welding table 2 is arranged at the top of the base 1, a fixing plate 11 is fixedly connected to the top of the inner part of the support frame 5, a driving motor 12 is fixedly connected to the bottom of the rear end of the fixing plate 11, a connecting shaft 25 is fixedly connected to the output end of the driving motor 12, a toothed disc 8 is installed at the front end of the fixing plate 11, a gear 9 is arranged on the inner side wall of the toothed disc 8, and a first hinged rod is movably hinged between the gear 9 and the connecting shaft 25 10, the front end of the gear 9 is movably connected with a second hinge rod 13, a controller 15 is provided at the top of the welding table 2, a welding head 16 is fixedly connected to the bottom end of the controller 15, a mounting block 14 is fixedly connected to the top of the controller 15, connecting rods 7 are fixedly connected to both sides of the mounting block 14, a side of the connecting rod 7 close to the outside is fixedly connected to a limited slider 26, limited sliding grooves 6 are provided on both sides of the inside of the support frame 5, a welding mechanism capable of welding a metal wire rope is provided inside the welding head 16, and a heating mechanism capable of rapid heating is provided inside the controller 15;

[0025] The limiting slider 26 is arranged inside the limiting slide groove 6, and the limiting slider 26 slides up and down inside the limiting slide groove 6. The second hinged rod 13 is movably connected between the mounting block 14 and the gear 9, and the toothed disc 8 and the gear 9 cooperate with each other.

[0026] Specifically, Figure 1 , Figure 3 and Figure 4 As shown, the drive motor 12 is started, and the drive motor 12 drives the first hinged rod 10 to rotate through the connecting shaft 25. The rotation of the first hinged rod 10 can make the gear 9 rotate on the inner wall of the toothed disc 8, so that the second hinged rod 13 can drive the mounting block 14 to rise and fall. When the mounting block 14 is lifted and lowered, the limiting slider 26 on one side of the connecting rod 7 will slide up and down inside the limiting slide groove 6, so that the mounting block 14 can be limited to make the lifting of the mounting block 14 more stable, and prevent the welding head 16 at the bottom end of the controller 15 from being misaligned with the welding table 2, thereby improving the lifting stability of the welding head 16.

[0027] Embodiment 2: The two ends of both sides of the top of the base 1 are fixedly connected with a support plate 4, a pull plate 20 is provided at the front end of the support plate 4, and the top and bottom ends between the support plate 4 and the pull plate 20 are respectively fixedly connected with positioning springs 21, and the end of the pull plate 20 close to the middle is fixedly connected with a limiting rod 24, and the end of the limiting rod 24 close to the middle is fixedly connected with a limiting plate 22, and the limiting rod 24 is fixedly connected between the pull plate 20 and the limiting plate 22, and the limiting rod 24 movably passes through the interior of the support plate 4, and the positioning springs 21 are symmetrically distributed about the center point of the pull plate 20, and the inner side wall of the limiting plate 22 is fixedly connected with an anti-slip pad 23;

[0028] Specifically, Figure 1 and Figure 2 As shown, the metal wire rope to be welded is aligned and placed inside the welding table 2. When placing the metal wire rope, the pull plate 20 is pulled. The pull plate 20 drives the limit plate 22 to move through the limit rod 24. After moving the limit plate 22, the metal wire rope is placed between the limit plates 22. Then the pull plate 20 is released. The positioning spring 21 uses its own elasticity to clamp and limit the metal wire rope by the limit plate 22 to prevent the metal wire rope from shifting during processing and affecting the effect of the metal wire rope welding. The anti-slip pad 23 on the inner wall of the limit plate 22 can further prevent the metal wire rope from sliding.

[0029] Embodiment 3: A mounting frame 17 is fixedly connected to both sides of the bottom end of the welding table 2, and a dust screen 3 is respectively arranged at the bottom and top of the inner wall of the mounting frame 17. A mounting plate 19 is arranged inside the mounting frame 17, and a fan 18 is installed at the top of the mounting plate 19. Two groups of mounting frames 17 are arranged, and the mounting frames 17 are symmetrically distributed about the vertical center line of the welding table 2;

[0030] Specifically, Figure 1 As shown, after the metal wire rope is welded, the fan 18 is started, and the fan 18 blows air into the inside of the welding table 2, so that the metal wire rope after welding inside the welding table 2 can be quickly cooled down. The cooling of the welded metal wire rope can facilitate the metal wire rope after welding to be taken out of the welding table 2, thereby improving the efficiency of metal wire rope processing.

[0031] Working principle: When the utility model is in use, the metal wire rope to be welded is aligned and placed inside the welding table 2. When placing the metal wire rope, the pull plate 20 is pulled. The pull plate 20 drives the limit plate 22 to move through the limit rod 24. After moving the limit plate 22, the metal wire rope is placed between the limit plates 22. After placing it, the pull plate 20 is released. The positioning spring 21 uses its own elasticity to clamp and limit the limit plate 22 to the metal wire rope to prevent the metal wire rope from deviating during processing and affecting the effect of metal wire rope welding. The anti-skid pad 23 on the inner wall of the limit plate 22 can further prevent the metal wire rope from sliding. Then the drive motor 12 is started. The drive motor 12 drives the first hinged rod 10 to rotate through the connecting shaft 25. The rotation of the first hinged rod 10 can make the gear 9 rotates on the inner wall of the toothed disc 8, so that the second hinge rod 13 can drive the mounting block 14 to rise and fall. When the mounting block 14 rises and falls, the limiting slider 26 on one side of the connecting rod 7 will slide up and down inside the limiting slide groove 6, so that the mounting block 14 can be limited to make the mounting block 14 rise and fall more stably. The descent of the mounting block 14 can make the welding head 16 fall into the inside of the welding table 2, so that it is convenient for the welding head 16 to weld the metal wire rope. After the metal wire rope is welded, the fan 18 is started, and the fan 18 blows air into the inside of the welding table 2, so that the metal wire rope after welding inside the welding table 2 can be quickly cooled down. The cooling of the welded metal wire rope can facilitate the metal wire rope after welding to be taken out of the welding table 2, thereby improving the efficiency of the metal wire rope processing.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An electric heat welding machine for processing metal wire ropes, comprising a base (1), characterized in that: The top sides of the base (1) are fixedly connected to support frames (5), the top of the base (1) is provided with a welding table (2), the top of the support frame (5) is fixedly connected to a fixing plate (11), the bottom of the rear end of the fixing plate (11) is fixedly connected to a driving motor (12), the output end of the driving motor (12) is fixedly connected to a connecting shaft (25), a toothed disc (8) is installed at the front end of the fixing plate (11), a gear (9) is provided on the inner side wall of the toothed disc (8), a first hinged rod (10) is movably hinged between the gear (9) and the connecting shaft (25), and the front end of the gear (9) is movably connected to A second hinged rod (13), a controller (15) is arranged at the top of the welding table (2), a welding head (16) is fixedly connected to the bottom of the controller (15), a mounting block (14) is fixedly connected to the top of the controller (15), connecting rods (7) are fixedly connected to both sides of the mounting block (14), a limiting slide block (26) is fixedly connected to one side of the connecting rod (7) close to the outside, limiting slide grooves (6) are arranged on both sides of the support frame (5), a welding mechanism capable of welding a metal wire rope is arranged inside the welding head (16), and a heating mechanism capable of rapid heating is arranged inside the controller (15).

2. The electric heat welding machine for processing metal wire ropes according to claim 1, characterized in that: The limiting slide block (26) is arranged inside the limiting slide groove (6), and the limiting slide block (26) slides up and down inside the limiting slide groove (6).

3. The electric heat welding machine for processing metal wire ropes according to claim 1, characterized in that: The second hinged rod (13) is movably connected between the mounting block (14) and the gear (9), and the toothed disc (8) and the gear (9) cooperate with each other.

4. The electric heat welding machine for processing metal wire ropes according to claim 1, characterized in that: The two ends of both sides of the top of the base (1) are fixedly connected to support plates (4), a pull plate (20) is provided at the front end of the support plate (4), and positioning springs (21) are fixedly connected to the top and bottom ends between the support plate (4) and the pull plate (20), respectively, and a limiting rod (24) is fixedly connected to one end of the pull plate (20) close to the middle, and the limiting rod (24) is fixedly connected to the limiting plate (22) at one end close to the middle.

5. The electric heat welding machine for processing metal wire ropes according to claim 4, characterized in that: The limiting rod (24) is fixedly connected between the pulling plate (20) and the limiting plate (22), and the limiting rod (24) movably penetrates the interior of the supporting plate (4).

6. The electric heat welding machine for processing metal wire ropes according to claim 4, characterized in that: The positioning springs (21) are symmetrically distributed about the center point of the pull plate (20), and the inner side wall of the limiting plate (22) is fixedly connected with an anti-slip pad (23).

7. The electric heat welding machine for processing metal wire ropes according to claim 1, characterized in that: A mounting frame (17) is fixedly connected to both sides of the bottom end of the welding table (2), a dust screen (3) is respectively arranged at the bottom and top end of the inner wall of the mounting frame (17), a mounting plate (19) is arranged inside the mounting frame (17), and a fan (18) is installed at the top end of the mounting plate (19).

8. The electric heat welding machine for processing metal wire ropes according to claim 7, characterized in that: Two groups of the mounting frames (17) are provided, and the mounting frames (17) are symmetrically distributed with respect to the vertical center line of the welding table (2).