Covering machine for wire box cover of photovoltaic module

Abstract

The utility model relates to a photovoltaic module wire box cover covering machine, which comprises a frame, a feeding part, an overturning part, a detecting part, an assembling part and a moving frame, the feeding part is connected with the overturning part through a channel, the detecting part is positioned above the overturning part, the assembling part corresponds to the overturning part and the moving frame in position, and the moving frame is positioned above the detecting part. The movable frame is movably connected with the frame; a carrying part is arranged on the frame, and the moving frame is movably connected with the frame through the carrying part; a limiting piece is arranged on the frame, and the limiting piece corresponds to the movable frame in position; the feeding part and the overturning part are both fixedly connected with the frame, and the feeding part is located above the overturning part; the movable frame is provided with an assembling position, and the assembling position corresponds to the position of the assembling part. The utility model provides a photovoltaic module wire box cover covering machine which improves the stability of cover grabbing, improves the stability of cover discharging and improves the production efficiency.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component wire box covers, and in particular to a photovoltaic component wire box cover machine. Background Art

[0002] The photovoltaic module junction box is a connecting device located between the solar cell array composed of solar cell modules and the solar charging control device. Its main function is to connect and protect solar photovoltaic modules, connect the power generated by solar cells to external lines, and conduct the current generated by photovoltaic modules. After the photovoltaic module junction box is produced, it needs to be covered with a cover.

[0003] The existing photovoltaic module box cover capping machine uses a suction cup to absorb the cap, and the cap may fall off during the transmission process, and the gripping of the cap is unstable; the existing cover capping machine may get stuck during the discharge and transportation of the cap, and the discharge is unstable: sometimes more and sometimes less. When more is discharged, the cap in the vibration plate vibrates too much, the effect is not ideal, thus affecting the efficiency; it is urgent to solve these problems. Utility Model Content

[0004] The purpose of the utility model is to provide a photovoltaic component wire box cover machine to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A photovoltaic module wire box cover machine, comprising a frame, a feeding component, a flip component, a detection component, an assembly component and a moving frame, wherein the feeding component is connected to the flip component through a channel, the detection component is located above the flip component, the assembly component corresponds to the flip component and the moving frame, and the moving frame is movably connected to the frame;

[0007] The frame is provided with a transport component, and the mobile frame is movably connected to the frame through the transport component;

[0008] A limit piece is provided on the frame, and the limit piece corresponds to the position of the movable frame;

[0009] The feeding component and the turning component are both fixedly connected to the frame, and the feeding component is located obliquely above the turning component;

[0010] The movable frame is provided with an assembly position, and the assembly position corresponds to the position of the assembly component.

[0011] Furthermore, the feeding component includes a pushing member and a material discharge box, and the pushing plate on the pushing rod of the pushing member is located in the material discharge box.

[0012] Furthermore, the pushing member is a pneumatic cylinder, an oil cylinder or an electric cylinder, the pushing member and the material discharge box are both fixedly connected to the frame, and the material discharge box is connected to the channel through a hollow portion.

[0013] Furthermore, the channel is a metal groove placed at an angle, and the flip component is specifically a vibration plate.

[0014] Furthermore, the detection component is an optical detection component.

[0015] Furthermore, the detection component is specifically a camera component.

[0016] Furthermore, the assembly components include a manipulator, a cylinder assembly and an adsorption assembly, and the adsorption assembly is movably connected to the manipulator via a push rod of a cylinder on the cylinder assembly.

[0017] Furthermore, the manipulator is specifically a six-axis robot, the cylinder assembly includes a slide cylinder, the adsorption assembly includes a finger profiling part, and the finger profiling part is connected to the slide cylinder.

[0018] Furthermore, the transport component is specifically a conveying wheel and conveyor belt assembly, the limiting member is specifically a cylinder assembly, the number of the limiting members is not less than four, the limiting members are located in the four directions of front, back, left and right of the projection of the detection component on the transport component, and the limiting members are fixedly connected to the frame.

[0019] Furthermore, the number of the feeding component, the flipping component, the detecting component, the assembling component and the moving frame is not less than one, and the feeding component, the flipping component, the detecting component, the assembling component and the moving frame are symmetrical about the middle part of the frame.

[0020] The beneficial effects of the utility model are as follows: a photovoltaic module wire box cover machine is provided, which is used in conjunction with a frame, a feeding component, a flip component, a detection component, an assembly component and a moving frame to manufacture a photovoltaic module wire box cover machine to replace the traditional photovoltaic module wire box cover machine, and the suction cup that sucks the cover is replaced by a finger-shaped processing part that matches a cylinder component to take the cover, and the cover in the silo is pushed out by the cylinder lifting method. Each time the cylinder is lifted, only the cover accumulated on the lifting surface is pushed out, which effectively solves the problem of unstable discharge. The lifting cylinder pushes the cover out and drops it onto the inclined sheet metal, causing it to slide into the vibration plate, which solves the problem of cover accumulation in the streamline and causing material jamming, improves the stability of grabbing the cover, improves the stability of cover discharge, ensures the stable operation of the cover covering process, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an axonometric diagram of the overall structure of a photovoltaic module wire box cover machine according to the utility model.

[0022] Figure 2 It is a partial structural axonometric diagram of a photovoltaic module wire box cover machine according to the utility model.

[0023] Figure 3 This is an axonometric diagram of another part of the structure of a photovoltaic module wire box cover machine of the utility model.

[0024] Figure 4 It is an axonometric diagram of the overall structure of a feeding component of a photovoltaic module wire box cover machine according to the utility model.

[0025] Figure 5 This is another partial structural axonometric diagram of a photovoltaic module wire box cover machine according to the utility model.

[0026] Figure 6 This is a structural axonometric diagram of another part of a photovoltaic module wire box cover machine of the utility model.

[0027] In the figure: 1. frame; 2. feeding part; 3. channel; 4. turning part; 5. detection part; 6. assembly part; 7. moving frame; 8. assembly place; 9. handling part; 10. limit part. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. The same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described in the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0029] In the description of the present utility model, it is necessary to understand that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features, and in the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0030] refer to Figures 1 to 6, a photovoltaic module wire box cover cover machine, including a frame 1, a feeding component 2, a flip component 4, a detection component 5, an assembly component 6 and a moving frame 7, the feeding component 2 is connected to the flip component 4 through a channel 3, and is used to provide a cover to the flip component 4, the detection component 5 is located above the flip component 4, and is used to detect whether the orientation of the cover in the flip component 4 meets the requirements, the assembly component 6 corresponds to the flip component 4 and the moving frame 7, and is used to ensure that the assembly component 6 can take out the cover in the flip component 4 and assemble it on the photovoltaic module wire box on the assembly position 8 of the moving frame 7, and the moving frame 7 is movably connected to the frame 1 to ensure that the two can move relative to each other;

[0031] The frame 1 is provided with a transport component 9, and the mobile frame 7 is movably connected to the frame 1 through the transport component 9, so as to drive the mobile frame 7 to move;

[0032] A limiting member 10 is provided on the frame 1, and the limiting member 10 corresponds to the position of the moving frame 7 and is used to limit the position of the moving frame 7 on the frame 1;

[0033] The feeding component 2 and the flip component 4 are both fixedly connected to the frame 1, and the feeding component 2 is located obliquely above the flip component 4 to ensure that the cover can slide into the flip component 4 in the channel 3 under the action of gravity;

[0034] The movable frame 7 is provided with an assembly location 8 for assembling the cover on the photovoltaic module box. The assembly location 8 corresponds to the position of the assembly component 6. The feeding component 2, the turning component 4, the detection component 5, the assembly component 6 and the conveying component 9 are all connected to the external control system; they are used to control the work and stop of the several components and transmit signals.

[0035] The feeding component 2 includes a pushing member and a material discharge box. The push plate on the push rod of the pushing member is located in the material discharge box and is used to cooperate with each other to push the cover into the channel 3.

[0036] The pusher is a pneumatic cylinder, an oil cylinder or an electric cylinder for providing thrust. The pusher and the discharge box are both fixedly connected to the frame 1. The discharge box is connected to the channel 3 through a hollow portion and serves as a channel for the lid to pass through.

[0037] The channel 3 is a metal groove placed at an angle, which is used to ensure that the cover can slide into the flip component 4 in the channel 3 under the action of gravity. The flip component 4 is specifically a vibration plate, which is used to flip the cover when vibrating.

[0038] The detection component 5 is an optical detection component.

[0039] The detection component 5 is specifically a camera assembly, which is used to detect the direction of the cover.

[0040] The assembly component 6 includes a manipulator, a cylinder assembly and an adsorption assembly. The adsorption assembly is movably connected to the manipulator through a push rod of a cylinder on the cylinder assembly, so as to cooperate with each other to complete the assembly of the cover.

[0041] The manipulator is specifically a six-axis robot, the cylinder assembly includes a slide cylinder, the adsorption assembly includes a finger-profiling part, and the finger-profiling part is connected to the slide cylinder to cooperate with each other to complete the assembly of the cover.

[0042] The conveying component 9 is specifically a conveying wheel conveyor belt assembly, the limiting component 10 is specifically a cylinder assembly, the number of the limiting components 10 is not less than four, the limiting components 10 are located in the front, back, left, and right directions of the projection of the detection component 5 on the conveying component 9, and the limiting components 10 are fixedly connected to the frame 1 for cooperating with each other to position the movable frame 7 on the frame 1.

[0043] The number of the feeding component 2 , the flipping component 4 , the detecting component 5 , the assembling component 6 and the moving frame 7 is not less than one, and the feeding component 2 , the flipping component 4 , the detecting component 5 , the assembling component 6 and the moving frame 7 are symmetrical about the middle of the frame 1 .

[0044] The working principle of the utility model is: before starting to use a photovoltaic component wire box cover machine, install a photovoltaic component wire box cover machine on the production line, and at this time, the photovoltaic component wire box cover machine is connected to an external conveying mechanism; when starting to use a photovoltaic component wire box cover machine: the conveying component 9 receives the mobile frame 7 transmitted by the external conveying mechanism, and the conveying component 9 drives the mobile frame 7 to move on the frame 1. During this process, the synchronous belt and the synchronous theory of the conveying component 9 work, and after the mobile frame 7 is transported to a certain position in the frame 1, the limiting piece 10 in front of the mobile frame 7 works, and then the limiting pieces 10 in other directions of the mobile frame 7 work, and the mobile frame 7 After being completely positioned, the assembly point 8 on the movable frame 7 is also fixed in position. At the same time, the feeding component 2 works to transport the lid in the discharge box to the channel 3. Under the action of gravity, the lid in the channel 3 reaches the flip component 4. During this process, the flip component 4 keeps working to flip the lid inside. At the same time, the detection component 5 takes a photo to detect the lid in the flip component 4. When the orientation of the lid in the flip component 4 meets the requirements, the assembly component 6 starts to work under the control of the external control system. The assembly component 6 takes out the lid whose placement direction meets the requirements in the flip component 4, and assembles it to the wire box at the assembly point 8. The above process is maintained until the work is completed.

[0045] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A photovoltaic module wire box cover machine, characterized in that: The invention comprises a frame (1), a feeding component (2), a turning component (4), a detection component (5), an assembly component (6) and a movable frame (7), wherein the feeding component (2) is connected to the turning component (4) through a channel (3), the detection component (5) is located above the turning component (4), the assembly component (6) corresponds to the turning component (4) and the movable frame (7), and the movable frame (7) is movably connected to the frame (1); The frame (1) is provided with a transport component (9), and the movable frame (7) is movably connected to the frame (1) via the transport component (9); A limiting member (10) is provided on the frame (1), and the limiting member (10) corresponds to the position of the movable frame (7); The feeding component (2) and the turning component (4) are both fixedly connected to the frame (1), and the feeding component (2) is located obliquely above the turning component (4); The movable frame (7) is provided with an assembly position (8), and the assembly position (8) corresponds to the position of the assembly component (6).

2. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The feeding component (2) comprises a pushing member and a material discharge box, and a pushing plate on a pushing rod of the pushing member is located in the material discharge box.

3. A photovoltaic module wire box cover machine according to claim 2, characterized in that: The pushing member is an air cylinder, an oil cylinder or an electric cylinder. The pushing member and the material discharge box are both fixedly connected to the frame (1). The material discharge box is connected to the channel (3) through a hollow portion.

4. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The channel (3) is a metal groove placed at an angle, and the turning component (4) is specifically a vibration plate.

5. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The detection component (5) is an optical detection component.

6. A photovoltaic module wire box cover machine according to claim 5, characterized in that: The detection component (5) is specifically a camera assembly.

7. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The assembly component (6) comprises a manipulator, a cylinder assembly and an adsorption assembly, wherein the adsorption assembly is movably connected to the manipulator via a push rod of a cylinder on the cylinder assembly.

8. A photovoltaic module wire box cover machine according to claim 7, characterized in that: The manipulator is specifically a six-axis robot, the cylinder assembly includes a slide cylinder, the adsorption assembly includes a finger profiling part, and the finger profiling part is connected to the slide cylinder.

9. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The transport component (9) is specifically a transport wheel and conveyor belt assembly, the limiting component (10) is specifically a cylinder assembly, the number of the limiting components (10) is not less than four, the limiting components (10) are located in the front, back, left, and right directions of the projection of the detection component (5) on the transport component (9), and the limiting components (10) are fixedly connected to the frame (1).

10. A photovoltaic module wire box cover machine according to claim 1, characterized in that: The number of the feeding component (2), the turning component (4), the detecting component (5), the assembling component (6) and the moving frame (7) is no less than one, and the feeding component (2), the turning component (4), the detecting component (5), the assembling component (6) and the moving frame (7) are all symmetrical about the middle part of the frame (1).

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