Steel lining polytetrafluoroethylene pipe assembling device

By designing a steel-lined tetrafluoro tube assembly device, using servo motors, transmission gears, hydraulic cylinders and cutting components, the independent processing and assembly of tetrafluoro tubes is achieved, and the problems of complex operation and low efficiency in the existing technology are solved, and the problems of improvement of the improvement of the problem of improved operation and improved ease and efficiency of assembly.

CN222327267UActive Publication Date: 2025-01-10JIANGSU JULONG FLUORINE ANTICORROSION EQUIP CO LTD
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Patent Information

Application Number
CN202420172982.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-01-10
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing steel-lined tetrafluoro tubes are complicated to operate and have low working efficiency, which cannot meet the needs of use.

Method used

Design a steel-lined tetrafluoro tube assembly device, including a workbench, clamping unit and processing unit, and realize the independent processing and assembly of tetrafluoro tube through components such as servo motor, transmission gear, hydraulic cylinder and cutting components, and simplify the operation process. .

Benefits of technology

It improves the operation simplicity and work efficiency of tetrafluoro tube assembly, ensures the stability and efficiency of the assembly process, and meets people's use needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel lining polytetrafluoroethylene pipe assembling device, which relates to the technical field of steel lining polytetrafluoroethylene pipe processing and comprises a workbench, a clamping unit and a processing unit. The workbench is of a rectangular plate-shaped structure. The clamping unit comprises a clamping plate, a servo motor, a first transmission gear, a fixing ring, a second transmission gear and a steel pipe clamping assembly, the upper end of the workbench is fixedly connected with the lower end of the clamping plate, a circular groove is formed in the surface of the clamping plate, the fixing ring is rotationally connected into the groove, the upper end of the workbench is fixedly connected with the lower end of the servo motor, and the lower end of the servo motor is fixedly connected with the clamping plate. An output shaft of the servo motor is fixedly connected with a first transmission gear, the periphery of the left end of the fixing ring is fixedly connected with a second transmission gear, the first transmission gear is connected with the second transmission gear in a meshed mode, and the steel pipe clamping assembly is installed at the right end of the upper surface of the workbench. Operation is convenient and fast, working efficiency is high, and the working process is stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel-lined polytetrafluoroethylene pipe processing, in particular to a steel-lined polytetrafluoroethylene pipe assembly device. Background Art

[0002] Traditional metal pipes have many shortcomings: rough pipe walls, heavy weight, many joints, easy leakage, short service life, serious pollution to materials, etc. At the same time, non-metallic pipes have poor performance in mechanical strength, impact resistance, anti-aging, etc. The pipe has a large thermal expansion coefficient, is prone to rapid cracking, and the pipeline joints are easy to pull off, which limits its use and is not an ideal pipe material.

[0003] Steel-lined PTFE pipe is a composite structure of steel pipe and PTFE pipe. The PTFE pipe is installed in the steel pipe by applying external force, so that the PTFE pipe and the inner wall of the steel pipe are assembled by interference fit. The steel pipe bears the internal and external pressure of the pipe through interface bonding, and the PTFE pipe lining can play a role in corrosion prevention; the steel-lined PTFE pipe has the characteristics of metal hardness, rigidity, non-deformation, heat resistance, pressure resistance, anti-static, etc., and has the characteristics of plastic corrosion resistance, no rust, no stains, smooth pipe wall, good thermal insulation, clean and non-toxic, light weight, simple construction, long service life, etc.

[0004] When processing existing steel-lined PTFE tubes, it is often necessary to first process the PTFE tubes separately, and then assemble the processed PTFE tubes into steel tubes through machines. The operation is complicated and the work efficiency is low, which cannot meet people's use needs. For this reason, we propose a steel-lined PTFE tube assembly device. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a steel-lined polytetrafluoroethylene pipe assembly device, which can assemble the polytetrafluoroethylene pipe with the steel pipe after processing it by itself, has simple operation, reliable structure, high working efficiency, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel-lined polytetrafluoroethylene pipe assembly device, comprising a workbench, a clamping unit and a processing unit;

[0007] Workbench: rectangular plate structure;

[0008] Clamping unit: comprising a clamping plate, a servo motor, a transmission gear 1, a fixing ring, a transmission gear 2 and a steel pipe clamping assembly. The upper end of the workbench is fixedly connected to the lower end of the clamping plate. A circular groove is provided on the surface of the clamping plate. The fixing ring is rotatably connected in the groove. The upper end of the workbench is fixedly connected to the lower end of the servo motor. The output shaft of the servo motor is fixedly connected to the transmission gear 1. The outer periphery of the left end of the fixing ring is fixedly connected to the transmission gear 2. The transmission gear 1 is meshed with the transmission gear 2. The steel pipe clamping assembly is installed on the right end of the upper surface of the workbench.

[0009] Processing unit: installed on the top of the workbench.

[0010] The workbench is used to support the main structure, and the clamping unit is used to clamp the steel pipe and the polytetrafluoroethylene pipe. The polytetrafluoroethylene pipe can be inserted into the fixing ring when in use. The polytetrafluoroethylene pipe needs to be rotated when processing the polytetrafluoroethylene pipe. The servo motor is started during rotation, and the servo motor drives the transmission gear 1 to rotate, and the transmission gear 1 drives the transmission gear 2 to rotate, and the transmission gear 2 further drives the fixing ring to rotate, which can drive the target polytetrafluoroethylene pipe to rotate for easy processing. The steel pipe clamping assembly is used to clamp the steel pipe, and the processing unit is used to process the polytetrafluoroethylene pipe for easy assembly.

[0011] Furthermore, the steel pipe clamping assembly comprises a slide groove 1, a sliding clamping plate and a clamping hole. A longitudinal slide groove 1 is provided at the upper end of the workbench. The interior of the slide groove 1 is longitudinally slidably connected to two sliding clamping plates. Two corresponding clamping holes are respectively provided on the surfaces of the two sliding clamping plates. When it is necessary to clamp a steel pipe, the two sliding clamping plates can be slid in the direction of the slide groove 1 to separate them, and then the steel pipe is placed through the clamping hole. After the steel pipe is placed, the sliding clamping plate is closed in the direction of the slide groove 1, so that the clamping hole is closed to clamp and fix the target steel pipe.

[0012] Furthermore, it also includes a fixed plate, a hydraulic cylinder and a push plate. The left end of the upper surface of the workbench is fixedly connected to the lower end of the fixed plate, the left end of the fixed plate is fixedly connected to the right end of the hydraulic cylinder, and the output shaft of the hydraulic cylinder passes through the fixed plate and is fixedly connected to the left end of the push plate. During assembly, the hydraulic cylinder can be started, and the hydraulic cylinder drives the push plate to move the left end of the PTFE tube to the right through the push plate, and the PTFE tube is processed at the same time, and then the PTFE tube is pushed into the steel pipe for assembly.

[0013] Furthermore, the processing unit includes a U-shaped bracket, a second slide groove and a cutting assembly. The upper end of the workbench is fixedly connected to the lower end of the U-shaped bracket. Two vertical slide grooves are respectively opened at the front and rear ends of the U-shaped bracket. The cutting assembly is installed in the second slide groove. In order to facilitate assembly, the PTFE tube needs to be cut. A V-shaped cut is cut at the front end of the PTFE tube so that the front end of the PTFE tube can be contracted by a clamp during assembly to facilitate passing through the inside of the steel pipe. During cutting, the PTFE tube can be cut by the cutting assembly, and the PTFE tube can be rotated to make the V-shaped cut at the front end of the PTFE tube uniform.

[0014] Furthermore, the cutting assembly comprises a telescopic cylinder 1, a slider 1 and a V-shaped cutter, the lower ends of the inner parts of the two slide grooves 2 are respectively fixedly connected to the lower ends of the two telescopic cylinders 1, the upper end of the telescopic cylinder 1 is fixedly connected to the lower ends of the two sliders 1, the two sliders 1 are slidably connected to the two slide grooves 2, and the V-shaped cutter is connected between the two sliders 1. When cutting, the telescopic cylinder 1 is started, the telescopic cylinder 1 drives the slider 1 to slide along the direction of the slide groove 2, and the slider 1 drives the V-shaped cutter to move vertically to cut the front end of the PTFE tube.

[0015] Furthermore, the processing unit also includes a slide rail, a telescopic cylinder 2, a slider 2 and a shrink clamp. The upper end of the workbench is fixedly connected to the lower end of the slide rail, the left and right ends of the inner part of the slide rail are respectively fixedly connected to the outer ends of the two telescopic cylinders 2, the inner ends of the two telescopic cylinders 2 are respectively fixedly connected to the outer ends of the two sliders 2, the two sliders 2 are connected to the slide rail for transverse sliding, and the upper ends of the two sliders 2 are respectively fixedly connected to the lower ends of the two shrink clamps. When the front end of the PTFE tube is cut, the V-shaped cutout at the front end of the PTFE tube can be closed by the shrink clamp, so that the front end of the PTFE tube is in a conical structure, and the front end is narrow, which is convenient for assembly through the inside of the steel pipe. When in use, the telescopic cylinder 2 is started, and the telescopic cylinder 2 drives the slider 2 to slide along the direction of the slide rail, and further drives the two shrink clamps to close and aggregate the front end of the PTFE tube, which is convenient for assembly.

[0016] Compared with the prior art, the beneficial effects of the utility model are: the steel-lined polytetrafluoroethylene pipe assembly device has the following advantages:

[0017] 1. In order to facilitate assembly, the PTFE tube needs to be cut. A V-shaped cut is made on the front end of the PTFE tube so that the front end of the PTFE tube can be retracted by the clamp during assembly to facilitate passing through the inside of the steel pipe. When cutting, start the telescopic cylinder 1, which drives the slide block 1 to slide along the direction of the slide groove 2. The slide block 1 drives the V-shaped cutter to move vertically to cut the front end of the PTFE tube. The PTFE tube can be processed by itself, which is convenient to operate and has high work efficiency.

[0018] 2. When it is necessary to clamp the steel pipe, the two sliding clamps can be slid along one direction of the slide groove to separate them, and then the steel pipe can be put in through the clamping hole. After putting it in, the sliding clamp can be closed along one direction of the slide groove to close the clamping holes to clamp and fix the target steel pipe. The inside of the clamping hole is made of a material with a large friction coefficient, which can avoid the PTFE tube pushing the steel pipe to move due to unstable clamping of the steel pipe during the assembly process, reducing work efficiency and making the device more stable.

[0019] 3. This steel-lined PTFE pipe assembly device can process PTFE pipes by itself. It is easy and quick to operate, has high work efficiency, and a stable working process, which can meet people's use needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0022] Figure 3 It is a schematic diagram of the structure of the utility model from top view.

[0023] In the figure: 1 workbench, 2 fixed plate, 3 hydraulic cylinder, 4 push plate, 5 clamping unit, 51 clamping plate, 52 servo motor, 53 transmission gear 1, 54 fixed ring, 55 transmission gear 2, 56 slide 1, 57 sliding clamp, 58 clamping hole, 6 processing unit, 61 U-type bracket, 62 slide 2, 63 telescopic cylinder 1, 64 slider 1, 65 V-type cutter, 66 slide rail, 67 telescopic cylinder 2, 68 slider 2, 69 retractable clamp. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3 ,This embodiment provides a technical solution: a steel-lined polytetrafluoroethylene pipe assembly device, including a workbench 1, a clamping unit 5 and a processing unit 6;

[0026] Workbench 1: rectangular plate structure;

[0027] The clamping unit 5: comprises a clamping plate 51, a servo motor 52, a transmission gear 1 53, a fixing ring 54, a transmission gear 2 55 and a steel pipe clamping assembly. The upper end of the workbench 1 is fixedly connected to the lower end of the clamping plate 51. A circular groove is provided on the surface of the clamping plate 51. The fixing ring 54 is rotatably connected in the groove. The upper end of the workbench 1 is fixedly connected to the lower end of the servo motor 52. The output shaft of the servo motor 52 is fixedly connected to the transmission gear 1 53. The left end periphery of the fixing ring 54 is fixedly connected to the transmission gear 2 55. The transmission gear 1 53 is meshedly connected with the transmission gear 2 55. The steel pipe clamping assembly comprises a slide groove 1 56, a sliding clamp plate 57 and a clamping hole 58. A longitudinal slide groove 1 56 is provided on the upper end of the workbench 1. The interior of the slide groove 1 56 is longitudinally slidably connected to two sliding clamp plates 57. Two corresponding clamping holes 58 are respectively provided on the surfaces of the two sliding clamp plates 57.

[0028] The workbench 1 is used to carry the main structure, and the clamping unit 5 is used to clamp the steel pipe and the polytetrafluoro tube. When in use, the polytetrafluoro tube can be inserted into the fixing ring 54. When the polytetrafluoro tube is processed, the polytetrafluoro tube needs to be rotated. When rotating, the servo motor 52 is started, and the servo motor 52 drives the transmission gear 1 53 to rotate, and the transmission gear 1 53 drives the transmission gear 2 55 to rotate, and the transmission gear 2 55 further drives the fixing ring 54 to rotate, which can drive the target polytetrafluoro tube to rotate for easy processing. The steel pipe clamping assembly is used to clamp the steel pipe, and the processing unit 6 is used to process the polytetrafluoro tube for easy assembly. When it is necessary to clamp the steel pipe, the two sliding clamps 57 can be slid along the direction of the slide groove 1 56 to separate them, and then the steel pipe can be placed through the clamping hole 58. After being placed, the sliding clamps 57 are closed along the direction of the slide groove 1 56, so that the clamping hole 58 is closed to clamp and fix the target steel pipe.

[0029] It also includes a fixed plate 2, a hydraulic cylinder 3 and a push plate 4. The left end of the upper surface of the workbench 1 is fixedly connected to the lower end of the fixed plate 2, the left end of the fixed plate 2 is fixedly connected to the right end of the hydraulic cylinder 3, and the output shaft of the hydraulic cylinder 3 passes through the fixed plate 2 and is fixedly connected to the left end of the push plate 4. During assembly, the hydraulic cylinder 3 can be started, and the hydraulic cylinder 3 drives the push plate 4 to move the left end of the PTFE tube to the right through the push plate 4, and the PTFE tube is processed at the same time, and then the PTFE tube is pushed into the steel pipe for assembly.

[0030] The processing unit 6 includes a U-shaped bracket 61, a slide groove 62 and a cutting assembly. The upper end of the workbench 1 is fixedly connected to the lower end of the U-shaped bracket 61. Two vertical slide grooves 62 are respectively opened at the front and rear ends of the interior of the U-shaped bracket 61. The cutting assembly includes a telescopic cylinder 63, a slider 64 and a V-shaped cutter 65. The lower ends of the two slide grooves 62 are respectively fixedly connected to the lower ends of the two telescopic cylinders 63. The upper end of the telescopic cylinder 63 is fixedly connected to the lower ends of the two sliders 64. The two sliders 64 are slidably connected to the two slide grooves 62. A V-shaped cutter 65 is provided between the two sliders 64. The processing unit 6 further comprises a slide rail 66, a telescopic cylinder 67, a slide rail 68 and a shrink clamp 69. The upper end of the workbench 1 is fixedly connected to the lower end of the slide rail 66. The left and right ends of the inner part of the slide rail 66 are respectively fixedly connected to the outer ends of the two telescopic cylinders 67. The inner ends of the two telescopic cylinders 67 are respectively fixedly connected to the outer ends of the two slide rails 68. The two slide rails 68 are laterally slidably connected to the slide rail 66. The upper ends of the two slide rails 68 are respectively fixedly connected to the lower ends of the two shrink clamps 69.

[0031] In order to facilitate assembly, the PTFE tube needs to be cut, and a V-shaped incision is cut on the front end of the PTFE tube so that the front end of the PTFE tube can be retracted by the clamp during assembly to facilitate passing through the inside of the steel pipe. When cutting, it can be cut by the cutting assembly, and the PTFE tube is rotated to make the V-shaped incision at the front end of the PTFE tube cut evenly. When cutting, the telescopic cylinder 63 is started, and the telescopic cylinder 63 drives the slider 64 to slide along the direction of the slide groove 62. The slider 64 drives the V-shaped cutter 65 to move vertically to cut the front end of the PTFE tube. When the cutting of the front end of the PTFE tube is completed, the V-shaped incision at the front end of the PTFE tube can be closed by the shrinking clamp 69, so that the front end of the PTFE tube is in a conical structure, and the front end is narrower to facilitate assembly through the inside of the steel pipe. When in use, the telescopic cylinder 67 is started, and the telescopic cylinder 67 drives the slider 68 to slide along the direction of the slide rail 66, and further drives the two shrinking clamps 69 to close and aggregate the front end of the PTFE tube for easy assembly.

[0032] The working principle of a steel-lined polytetrafluoroethylene pipe assembly device provided by the utility model is as follows: a workbench 1 is used to carry a main structure, a clamping unit 5 is used to clamp a steel pipe and a polytetrafluoroethylene pipe, the polytetrafluoroethylene pipe can be inserted into a fixing ring 54 when in use, the polytetrafluoroethylene pipe needs to be rotated when processing the polytetrafluoroethylene pipe, and a servo motor 52 is started during rotation, the servo motor 52 drives a transmission gear 1 53 to rotate, the transmission gear 1 53 drives a transmission gear 2 55 to rotate, the transmission gear 2 55 further drives the fixing ring 54 to rotate, and the target polytetrafluoroethylene pipe can be driven to rotate for easy processing, the steel pipe clamping assembly is used to clamp the steel pipe, and the processing unit 6 is used to process the polytetrafluoroethylene pipe for easy assembly. When it is necessary to clamp the steel pipe, the two sliding clamps 57 can be slid along the direction of the slide groove 56 to separate them, and then the steel pipe can be put in through the clamping hole 58. After putting in, the sliding clamp 57 can be closed along the direction of the slide groove 56 to close the clamping hole 58 to clamp and fix the target steel pipe. During assembly, the hydraulic cylinder 3 can be started, and the hydraulic cylinder 3 drives the push plate 4 to push the left end of the PTFE tube to move to the right through the push plate 4. At the same time, the PTFE tube is processed, and then the PTFE tube is pushed into the steel pipe for assembly. In order to facilitate assembly, the PTFE tube needs to be cut, and a V-shaped cut is cut at the front end of the PTFE tube so that the front end of the PTFE tube can be contracted by the clamp during assembly to facilitate passing through the inside of the steel pipe. When cutting, the cutting can be performed The cutting assembly is used for cutting, and the PTFE tube is rotated to make the V-shaped incision at the front end of the PTFE tube cut evenly. When cutting, the telescopic cylinder 63 is started, and the telescopic cylinder 63 drives the slider 64 to slide along the direction of the slide groove 62. The slider 64 drives the V-shaped cutter 65 to move vertically to cut the front end of the PTFE tube. When the front end of the PTFE tube is cut, the V-shaped incision at the front end of the PTFE tube can be closed by the shrink clamp 69, so that the front end of the PTFE tube is in a conical structure, and the front end is narrow, which is convenient for assembly through the inside of the steel pipe. When in use, the telescopic cylinder 67 is started, and the telescopic cylinder 67 drives the slider 68 to slide along the direction of the slide rail 66, and further drives the two shrink clamps 69 to close and aggregate the front end of the PTFE tube for easy assembly.

[0033] It is worth noting that the input ends of the hydraulic cylinder 3, servo motor 52, telescopic cylinder 1 63 and telescopic cylinder 2 67 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external switch group, and the external switch group controls the operation of the hydraulic cylinder 3, servo motor 52, telescopic cylinder 1 63 and telescopic cylinder 2 67 using methods commonly used in the prior art.

[0034] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A steel-lined polytetrafluoroethylene pipe assembly device, characterized in that: It comprises a workbench (1), a clamping unit (5) and a processing unit (6); Workbench (1): a rectangular plate structure; The clamping unit (5) comprises a clamping plate (51), a servo motor (52), a transmission gear one (53), a fixing ring (54), a transmission gear two (55) and a steel pipe clamping assembly. The upper end of the workbench (1) is fixedly connected to the lower end of the clamping plate (51). A circular groove is provided on the surface of the clamping plate (51). The fixing ring (54) is rotatably connected in the groove. The upper end of the workbench (1) is fixedly connected to the lower end of the servo motor (52). The output shaft of the servo motor (52) is fixedly connected to the transmission gear one (53). The left end periphery of the fixing ring (54) is fixedly connected to the transmission gear two (55). The transmission gear one (53) is meshedly connected with the transmission gear two (55). The steel pipe clamping assembly is installed at the right end of the upper surface of the workbench (1). Processing unit (6): installed on the upper end of the workbench (1).

2. A steel-lined polytetrafluoroethylene pipe assembly device according to claim 1, characterized in that: The steel pipe clamping assembly comprises a slide groove (56), a sliding clamping plate (57) and a clamping hole (58). A longitudinal slide groove (56) is provided at the upper end of the workbench (1). The interior of the slide groove (56) is longitudinally slidably connected to two sliding clamping plates (57). Two corresponding clamping holes (58) are respectively provided on the surfaces of the two sliding clamping plates (57).

3. A steel-lined polytetrafluoroethylene pipe assembly device according to claim 1, characterized in that: It also includes a fixed plate (2), a hydraulic cylinder (3) and a push plate (4); the left end of the upper surface of the workbench (1) is fixedly connected to the lower end of the fixed plate (2); the left end of the fixed plate (2) is fixedly connected to the right end of the hydraulic cylinder (3); and the output shaft of the hydraulic cylinder (3) passes through the fixed plate (2) and is fixedly connected to the left end of the push plate (4).

4. A steel-lined polytetrafluoroethylene pipe assembly device according to claim 1, characterized in that: The processing unit (6) comprises a U-shaped bracket (61), a second slide groove (62) and a cutting assembly. The upper end of the workbench (1) is fixedly connected to the lower end of the U-shaped bracket (61). Two vertical second slide grooves (62) are respectively provided at the front and rear ends of the interior of the U-shaped bracket (61), and the cutting assembly is installed in the second slide groove (62).

5. A steel-lined polytetrafluoroethylene pipe assembly device according to claim 4, characterized in that: The cutting assembly comprises a telescopic cylinder (63), a slider (64) and a V-shaped cutter (65); the inner lower ends of the two slide grooves (62) are respectively fixedly connected to the lower ends of the two telescopic cylinders (63); the upper end of the telescopic cylinder (63) is fixedly connected to the lower ends of the two sliders (64); the two sliders (64) are slidably connected to the two slide grooves (62); and the V-shaped cutter (65) is connected between the two sliders (64).

6. A steel-lined polytetrafluoroethylene pipe assembly device according to claim 4, characterized in that: The processing unit (6) further comprises a slide rail (66), a telescopic cylinder (67), a slider (68) and a retractable clamp (69); the upper end of the workbench (1) is fixedly connected to the lower end of the slide rail (66); the left and right ends of the interior of the slide rail (66) are respectively fixedly connected to the outer ends of the two telescopic cylinders (67); the inner ends of the two telescopic cylinders (67) are respectively fixedly connected to the outer ends of the two sliders (68); the two sliders (68) are laterally slidably connected to the slide rail (66); and the upper ends of the two sliders (68) are respectively fixedly connected to the lower ends of the two retractable clamps (69).