Novel multifunctional shearing butt welding machine

By introducing grinding and vacuuming mechanisms into the multi-function shear butt welding machine, the problem of welding spot welding tumor easy-to-block equipment is solved, the welding quality and efficiency are improved, and the welding area is ensured clean.

CN222327299UActive Publication Date: 2025-01-10SHIJIAZHUANG CITY LIREN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420232963.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-10
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

In the prior art, welding tumors are prone to form at the welding points during welding, and welding tumors are prone to get stuck in the straightening mechanism of the processing equipment, resulting in the equipment being stuck and affecting the welding quality and efficiency.

Method used

A multi-functional shear butt welding machine is designed, equipped with a grinding mechanism and a vacuum cleaner, which is polished by a servo motor, threaded shaft, electric push rod and grinding disc, and dust particles in the air are removed through a vacuum cleaner to ensure the welding area clean.

Benefits of technology

It effectively solves the problem of welding spot welding knob machine, improves the quality and efficiency of steel belt processing, and ensures the quality of workpieces after welding.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222327299U_ABST
    Figure CN222327299U_ABST
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Abstract

The utility model relates to a novel multifunctional shearing butt welding machine which comprises a machining table, a polishing mechanism is arranged outside the machining table, a dust collection mechanism is arranged outside the machining table, the polishing mechanism comprises an installation shell movably connected to the top of the machining table, a servo motor is fixedly installed outside the installation shell, and the servo motor is connected with the machining table. A threaded rotating shaft is fixedly connected to an output shaft of the servo motor, an adjusting sleeve is connected to the outer portion of the threaded rotating shaft in a threaded mode, a first electric push rod is fixedly installed at the bottom of the adjusting sleeve, a driving motor is fixedly installed at the output end of the first electric push rod, and a grinding disc is fixedly connected to an output shaft of the driving motor. According to the novel multifunctional shearing butt welding machine, a second electric push rod, a servo motor, a threaded rotating shaft, an adjusting sleeve, a first electric push rod, a driving motor and a grinding disc are matched with one another to grind the welding position of a steel belt, and the steel belt machining quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of butt welding machines, in particular to a novel multifunctional shearing butt welding machine. Background Art

[0002] At present, in the straight seam welded pipe production equipment used for rolling medium and wide steel strips for straight seam welded steel pipes, the head and tail shearing of the front and rear coils in the strip preparation section is completed by a shearing machine, and the head and tail welding is completed by a welding machine. That is to say, the centering clamping process, shearing process, and welding process of the head and tail of the front and rear coils of the steel strip are all completed independently. When the steel strip is used for rolling pipes, the joints between the front and rear coils need to be cut neatly before welding.

[0003] The patent with the prior art announcement number CN 213672818 U discloses a steel coil shearing and welding machine, including a support platform, the lower surface of which is fixedly installed with auxiliary support legs, the upper surface of which is fixedly installed with support columns and support frames, the upper end of which is fixedly installed with a support top plate, the lower surface of which is fixedly installed with a first hydraulic telescopic rod, a second hydraulic telescopic rod and a butt welding hydraulic telescopic rod, and the lower end of which is fixedly installed with a flash butt welding machine. The steel coil shearing and welding machine can accurately position the steel coil to be welded by setting a positioning telescopic rod and a positioning baffle, and drive the pressure plate to press it tightly by the first hydraulic telescopic rod, and after another steel coil is aligned with it, the pressure plate is pressed tightly by the second hydraulic telescopic rod, and then the flash butt welding machine can be used for welding, which can ensure that the welds are evenly distributed on the two steel coils and improve the welding quality.

[0004] However, when the utility model butt welding machine performs butt welding, a weld nodule will be formed at the welding point, and the weld nodule is easy to get stuck in the straightening mechanism of the processing equipment, causing the equipment to get stuck. Therefore, a new multifunctional shearing butt welding machine is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a new multifunctional shearing and welding machine with advantages such as grinding function, which solves the problem that weld nodules will be formed at the welding points during butt welding, and the weld nodules are easily stuck in the straightening mechanism of the processing equipment, causing the equipment to jam.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of multifunctional shearing and welding machine, comprising a processing table, a grinding mechanism is arranged on the outside of the processing table, a dust suction mechanism is arranged on the outside of the processing table, the grinding mechanism comprises a mounting shell movably connected to the top of the processing table, a servo motor is fixedly mounted on the outside of the mounting shell, a threaded rotating shaft is fixedly connected to the output shaft of the servo motor, an adjusting sleeve is threadedly connected to the outside of the threaded rotating shaft, a first electric push rod is fixedly mounted on the bottom of the adjusting sleeve, a driving motor is fixedly mounted on the output end of the first electric push rod, a grinding disc is fixedly connected to the output shaft of the driving motor, the dust suction mechanism comprises a vacuum cleaner fixedly mounted on the outside of the processing table, and a vacuum pipe is fixedly connected to the air inlet end of the vacuum cleaner.

[0007] Furthermore, one end of the dust suction pipe away from the dust collector extends to the interior of the processing table, and the air outlet end of the dust collector is fixedly connected to a dust suction bag.

[0008] Furthermore, a limiting slide block is fixedly connected to the top of the adjustment sleeve, a limiting slide groove is provided inside the mounting shell, and the limiting slide block is slidably connected to the inside of the limiting slide groove.

[0009] Furthermore, a second electric push rod is fixedly mounted on the top of the processing table, and an output end of the second electric push rod is fixedly connected to the mounting shell.

[0010] Furthermore, a supporting slide block is fixedly connected to the bottom of the mounting shell, a supporting slide groove is provided inside the processing table, and the supporting slide block is slidably connected to the inside of the supporting slide groove.

[0011] Furthermore, a first hydraulic push rod is fixedly mounted on the inner top wall of the mounting shell, and a flash butt welding machine is fixedly mounted on the output end of the first hydraulic push rod.

[0012] Furthermore, a second hydraulic push rod is fixedly mounted on the inner top wall of the mounting shell, and a pressure plate is fixedly connected to the output end of the second hydraulic push rod.

[0013] Furthermore, a shearing knife seat is fixedly installed on the top of the processing table, a shearing machine is fixedly installed inside the processing table, and a conveying roller is rotatably connected inside the processing table.

[0014] Compared with the prior art, the utility model provides a new multifunctional shearing butt welding machine, which has the following beneficial effects:

[0015] 1. This new multifunctional shearing and welding machine grinds the welding part of the steel strip through the cooperation of the second electric push rod, servo motor, threaded shaft, adjusting sleeve, first electric push rod, drive motor and grinding disc, which improves the quality and efficiency of steel strip processing and solves the problem that weld nodules will form at the welding points during butt welding, and the weld nodules are easily stuck in the straightening mechanism of the processing equipment, causing the equipment to jam.

[0016] 2. This new multifunctional shearing butt welding machine can absorb the dust particles remaining in the air by starting the vacuum cleaner, so that the air between the two steel strips welded together during butt welding can be kept relatively clean, avoiding the possibility that dust particles may be welded between the workpieces together with the welded parts, affecting the quality of the workpiece after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a structural side view of the installation shell in the utility model;

[0019] Figure 3 For this utility model Figure 2 A is a schematic diagram of the enlarged structure shown.

[0020] In the figure: 1 processing table, 2 mounting shell, 3 servo motor, 4 threaded shaft, 5 adjusting sleeve, 6 first electric push rod, 7 driving motor, 8 grinding disc, 9 vacuum cleaner, 10 vacuum tube, 11 vacuum bag, 12 limit slider, 13 second electric push rod, 14 supporting slider, 15 first hydraulic push rod, 16 flash butt welding machine, 17 second hydraulic push rod, 18 pressing plate, 19 shearing tool holder, 20 shearing machine, 21 conveying roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figure 1-3A new type of multifunctional shearing and welding machine in this embodiment includes a processing table 1, a shearing knife seat 19 is fixedly installed on the top of the processing table 1, and a shearing machine 20 is fixedly installed inside the processing table 1. The shearing machine 20 is a conventional equipment known to the public in the prior art, so its specific working principle is not described in detail. The shearing machine 20 and the shearing knife seat 19 cooperate with each other to shear the steel strip. The processing table 1 is internally rotatably connected with a conveying roller 21, and the steel strip is conveyed by the conveying roller 21.

[0024] In this embodiment, a grinding mechanism is provided on the outside of the processing table 1, and the grinding mechanism includes a mounting shell 2 movably connected to the top of the processing table 1, a servo motor 3 is fixedly installed on the outside of the mounting shell 2, a threaded shaft 4 is fixedly connected to the output shaft of the servo motor 3, and the end of the threaded shaft 4 away from the servo motor 3 is rotatably connected to the mounting shell 2, an adjusting sleeve 5 is threadedly connected to the outside of the threaded shaft 4, a limiting slider 12 is fixedly connected to the top of the adjusting sleeve 5, a limiting slot is provided inside the mounting shell 2, and the limiting slider 12 is slidably connected to the inside of the limiting slot. Since the adjusting sleeve 5 is limited by the limiting slider 12, the adjusting sleeve 5 is laterally moved and adjusted when the threaded shaft 4 rotates.

[0025] It should be noted that a first electric push rod 6 is fixedly installed at the bottom of the adjusting sleeve 5, a driving motor 7 is fixedly installed on the output end of the first electric push rod 6, and a grinding disc 8 is fixedly connected to the output shaft of the driving motor 7. The first electric push rod 6 is started to make the grinding disc 8 close to the steel belt, and the driving motor 7 is started to drive the grinding disc 9 to rotate, so that the grinding disc 9 grinds the steel belt. At the same time, the grinding disc 9 is driven to move by the adjusting sleeve 5 to cover and grind the welding position, thereby improving the quality of welding.

[0026] In this embodiment, a first hydraulic push rod 15 is fixedly installed on the inner top wall of the mounting shell 2, a flash butt welding machine 16 is fixedly installed on the output end of the first hydraulic push rod 15, a second hydraulic push rod 17 is fixedly installed on the inner top wall of the mounting shell 2, a pressure plate 18 is fixedly connected to the output end of the second hydraulic push rod 17, the pressure plate 19 is fixed to the steel strip by starting the second hydraulic push rod 17, and then, the first hydraulic push rod 15 is started to enable the flash butt welding machine 16 to weld the two sections of steel strips.

[0027] It should be noted that a second electric push rod 13 is fixedly installed on the top of the processing table 1, and the output end of the second electric push rod 13 is fixedly connected to the mounting shell 2. A supporting slider 14 is fixedly connected to the bottom of the mounting shell 2. A supporting slide groove is opened inside the processing table 1, and the supporting slider 14 is slidably connected to the inside of the supporting slide groove. By starting the second electric push rod 13 to push the mounting shell 2, the grinding disc 9 can be moved to the welding position.

[0028] Embodiment 2:

[0029] See also Figure 1-2 On the basis of the first embodiment, a dust suction mechanism is provided on the outside of the processing table 1, and the dust suction mechanism includes a dust collector 9 fixedly installed on the outside of the processing table 1. There are two dust collectors 9, and a dust suction pipe 10 is fixedly connected to the air inlet end of the dust collector 9. One end of the dust suction pipe 10 away from the dust collector 9 extends to the inside of the processing table 1. A dust bag 11 is fixedly connected to the air outlet end of the dust collector 9. By starting the vacuum cleaner 9, suction is generated inside the dust suction pipe 10.

[0030] By adopting the above technical solution, by starting the vacuum cleaner 9, the vacuum tube 10 absorbs the dust particles remaining in the air into the dust bag 11, so that the air between the two steel strips welded together during butt welding remains relatively clean, avoiding dust particles from being welded between the workpieces together with the welded parts, thereby affecting the quality of the workpiece after welding.

[0031] The working principle of the above embodiment is:

[0032] The two sections of steel strips are transported by the conveying roller 21, and the steel strips are sheared by the cooperation of the shearing machine 20 and the shearing knife seat 19. When the two sections of steel strips are close to each other, the second hydraulic push rod 17 is started to make the pressure plate 19 fix the steel strips, and the dust particles remaining in the air are absorbed by starting the vacuum cleaner 9. Then, the first hydraulic push rod 15 is started to make the flash butt welder 16 weld the two sections of steel strips. The second electric push rod 13 is started to move the grinding disc 9 to the welding position, and the driving motor 7 is started to make the grinding disc 9 grind the steel strip.

[0033] The beneficial effects of the above embodiments are:

[0034] This new multifunctional shearing and welding machine grinds the welding parts of the steel strip through the cooperation of the second electric push rod, servo motor, threaded shaft, adjusting sleeve, first electric push rod, drive motor and grinding disc, thereby improving the quality and efficiency of steel strip processing and solving the problem of weld nodules forming at welding points during butt welding, and weld nodules easily getting stuck in the straightening mechanism of processing equipment, causing equipment jam.

[0035] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the text.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel multifunctional shearing and welding machine, comprising a processing table (1), characterized in that: A grinding mechanism is arranged outside the processing table (1), and a dust collecting mechanism is arranged outside the processing table (1); The grinding mechanism comprises a mounting shell (2) movably connected to the top of the processing table (1), a servo motor (3) is fixedly mounted on the outside of the mounting shell (2), a threaded rotating shaft (4) is fixedly connected to the output shaft of the servo motor (3), an adjusting sleeve (5) is threadedly connected to the outside of the threaded rotating shaft (4), a first electric push rod (6) is fixedly mounted on the bottom of the adjusting sleeve (5), a driving motor (7) is fixedly mounted on the output end of the first electric push rod (6), and a grinding disc (8) is fixedly connected to the output shaft of the driving motor (7); The dust collection mechanism comprises a dust collector (9) fixedly mounted on the outside of the processing table (1), and a dust collection pipe (10) is fixedly connected to the air inlet end of the dust collector (9).

2. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: One end of the dust suction pipe (10) away from the dust collector (9) extends to the interior of the processing table (1), and the air outlet end of the dust collector (9) is fixedly connected to a dust suction bag (11).

3. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: The top of the adjustment sleeve (5) is fixedly connected to a limiting slide block (12), a limiting slide groove is provided inside the installation shell (2), and the limiting slide block (12) is slidably connected inside the limiting slide groove.

4. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: A second electric push rod (13) is fixedly mounted on the top of the processing table (1), and an output end of the second electric push rod (13) is fixedly connected to the mounting shell (2).

5. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: A supporting slide block (14) is fixedly connected to the bottom of the mounting shell (2), a supporting slide groove is provided inside the processing table (1), and the supporting slide block (14) is slidably connected to the inside of the supporting slide groove.

6. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: A first hydraulic push rod (15) is fixedly mounted on the inner top wall of the mounting shell (2), and a flash butt welding machine (16) is fixedly mounted on the output end of the first hydraulic push rod (15).

7. A novel multifunctional shearing butt welding machine according to claim 1, characterized in that: A second hydraulic push rod (17) is fixedly mounted on the inner top wall of the mounting shell (2), and a pressure plate (18) is fixedly connected to the output end of the second hydraulic push rod (17).

8. A novel multifunctional shearing and welding machine according to claim 1, characterized in that: A shearing knife seat (19) is fixedly installed on the top of the processing table (1), a shearing machine (20) is fixedly installed inside the processing table (1), and a conveying roller (21) is rotatably connected inside the processing table (1).

Citation Information

Patent Citations

  • Steel coil shearing and butt welding machine

    CN213672818U