Chip removal machine capable of preventing waste accumulation
By introducing a combination of servo motor, screw and infrared distance sensor into the chip discharge machine, the position of the chip discharge machine is automatically adjusted, which solves the blockage problem caused by waste chip accumulation and improves the use effect of the chip discharge machine.
Patent Information
- Application Number
- CN202420937733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing chip removal machine is prone to blockage due to waste chip accumulation during use, which has poor use effect and requires manual cleaning or moving of the collection vehicle to avoid accumulation.
A chip removal machine including servo motor, screw, movable block and infrared distance sensor is designed. The front and rear adjustment of the chip removal machine main body is realized through the servo motor and screw. The infrared distance sensor is used to detect the distance between the material outlet and the waste chip, and automatically Adjust the chip discharger position to prevent waste chip accumulation.
It effectively prevents waste chip accumulation, improves the use effect of chip removal machine, reduces manual intervention, and ensures the normal operation of chip removal machine.
Smart Images
Figure CN222327501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip conveyors, in particular to a chip conveyor capable of preventing waste from piling up. Background Art
[0002] A chip conveyor is a machine mainly used to collect various metal and non-metal waste chips generated by the machine and transfer the waste chips to a collection vehicle. Chip conveyors include scraper type chip conveyors, chain plate type chip conveyors, magnetic chip conveyors and spiral chip conveyors.
[0003] At present, most chip conveyors are directly fixed at designated locations for use. It is necessary to move the collection vehicle or have workers enter the collection bucket to scrape the waste chips flat. Otherwise, the waste chips are likely to accumulate, and manual cleaning is prone to omissions, which will cause blockage in the chip conveyor, resulting in poor use of the chip conveyor and inconvenience in transporting and using the waste chips. Utility Model Content
[0004] The utility model aims to provide a chip conveyor for preventing waste from piling up, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a chip conveyor for preventing waste accumulation, comprising a chip conveyor body, left and right adjustment frames located below the bottom of the chip conveyor body, and a bottom plate located below the bottom of the left and right adjustment frames, wherein the chip conveyor body comprises:
[0006] A conveying pipe is arranged at one end of the top of the chip conveyor body, and a plurality of groups of infrared distance sensors are arranged at one end of the bottom of the conveying pipe away from the chip conveyor body.
[0007] Preferably, mounting blocks are provided at the four corners of the top of the left and right adjustment frames, movable blocks are provided at the middle position of the bottom of both sides of the chip conveyor body, support rods penetrating into the interior of the movable blocks are provided on both sides above the top of the left and right adjustment frames, a servo motor is installed at the middle position of one end of the left and right adjustment frames, and the output end of the servo motor is connected to a screw rod penetrating into the interior of the adjustment block.
[0008] Preferably, sliders are provided on both sides of the two ends of the bottom of the left and right adjustment frames, slide rails are provided on both ends of the top of the base plate, an adjustment block 2 is provided at the middle position of the bottom of the left and right adjustment frames, and fixed blocks are provided at the middle positions of both sides of the top of the base plate, and a servo motor 2 is installed on one side of a group of the fixed blocks, and the output end of the servo motor 2 is connected to a screw rod 2 that penetrates into the interior of the adjustment block 2.
[0009] Preferably, a discharge port is provided at the bottom of one end of the conveying pipe away from the chip conveyor body, and the number of the infrared distance sensors is set to four groups, and the four groups are evenly arranged on the outside of the discharge port.
[0010] Preferably, both ends of the two groups of support rods are welded to the mounting block, a movable hole is provided inside the movable block, and the support rods penetrate into the movable hole.
[0011] Preferably, the servo motor 1 is detachably connected to the left and right adjustment frames via fixing bolts, a bearing is provided at one end inside the left and right adjustment frames, and one end of the screw rod 1 penetrates into the bearing.
[0012] Preferably, the top end of the adjusting block 1 is welded to the bottom end of the chip conveyor body, and a threaded hole matching the screw rod 1 is provided inside the adjusting block 1.
[0013] Preferably, a slide groove is provided at the bottom of the slider, the slider is slidably connected to the slide rail via the slide groove, and the left and right adjustment frames are slidably connected to the bottom plate via the slider and the slide rail.
[0014] Preferably, the second servo motor is detachably connected to a set of fixing blocks via fixing bolts, a bearing is provided on one side of the other set of fixing blocks, and one end of the second screw rod penetrates into the interior of the bearing.
[0015] Preferably, the top end of the second adjusting block is welded to the bottom ends of the left and right adjusting frames, and a threaded hole matching the second screw is provided inside the second adjusting block.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The utility model can stably adjust the chip conveyor body forward and backward through servo motor one, screw one, movable block and support block, so that the use position of the conveying pipe can be adjusted forward and backward; the left and right adjustment frame can be adjusted left and right through servo motor two, screw two, sliding block and slide rail, so that the chip conveyor body can be adjusted left and right, the use position of the conveying pipe can be adjusted left and right, and the distance between the discharge port of the conveying pipe and the waste chips can be detected through the infrared distance sensor, so as to timely adjust the position of the chip conveyor body and make the use effect of the chip conveyor better. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0019] Figure 1It is a structural schematic diagram of the utility model.
[0020] Figure 2 It is a cross-sectional view of the utility model.
[0021] Figure 3 It is a partial structural schematic diagram of the utility model.
[0022] In the figure: 1. Chip conveyor body; 101. Conveying pipe; 102. Infrared distance sensor; 2. Left and right adjustment frames; 201. Mounting block; 202. Movable block; 203. Support rod; 204. Servo motor 1; 205. Screw 1; 206. Adjustment block 1; 3. Bottom plate; 301. Slider; 302. Slide rail; 303. Adjustment block 2; 304. Fixed block; 305. Servo motor 2; 306. Screw 2. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-3 The utility model provides an embodiment of a chip conveyor for preventing waste accumulation: a chip conveyor for preventing waste accumulation, comprising a chip conveyor body 1, left and right adjustment frames 2 located below the bottom of the chip conveyor body 1, and a base plate 3 located below the bottom of the left and right adjustment frames 2. The chip conveyor body 1 comprises: a conveying pipe 101 arranged at one end of the top of the chip conveyor body 1, which is convenient for conveying waste chips, and a plurality of groups of infrared distance sensors 102 are arranged at one end of the bottom of the conveying pipe 101 away from the chip conveyor body 1.
[0028] Please refer to Figure 2 and Figure 3 , mounting blocks 201 are provided at the four corners of the top of the left and right adjustment frames 2, and movable blocks 202 are provided at the middle positions of the bottoms of both sides of the chip conveyor body 1, and support rods 203 penetrating into the inside of the movable blocks 202 are provided on both sides above the top of the left and right adjustment frames 2. The adjustment of the chip conveyor body 1 is more stable through the movable blocks 202 and the support rods 203. A servo motor 204 is installed at the middle position of one end of the left and right adjustment frames 2. The output end of the servo motor 204 is connected to a screw 205 penetrating into the inside of the adjustment block 206. The servo motor 204 drives the screw 205 to rotate, which can provide front and rear adjustment for the chip conveyor body 1. Power, sliders 301 are provided on both sides of the two ends of the bottom of the left and right adjustment frame 2, and slide rails 302 are provided on both ends of the top of the bottom plate 3. The sliders 301 and the slide rails 302 make the adjustment of the left and right adjustment frame 2 more stable. An adjustment block 303 is provided at the middle position of the bottom of the left and right adjustment frame 2, and fixed blocks 304 are provided at the middle positions of both sides of the top of the bottom plate 3. A servo motor 305 is installed on one side of a group of fixed blocks 304. The output end of the servo motor 305 is connected to a screw 306 that runs through the inside of the adjustment block 303. The screw 306 is driven to rotate by the servo motor 305 to provide power for the adjustment of the left and right adjustment frame 2.
[0029] Please refer to Figure 1 and Figure 2The bottom of the conveying pipe 101 away from the end of the chip conveyor body 1 is provided with a discharge port, so that the waste chips can be transported. The number of infrared distance sensors 102 is set to four groups, and the four groups are evenly arranged on the outside of the discharge port. The distance between the discharge port and the waste chips can be detected by the four groups of infrared distance sensors 102, and the use position of the chip conveyor body 1 can be adjusted in time. Both ends of the two groups of support rods 203 are welded to the mounting block 201, and the movable block 202 is provided with a movable hole inside, and the support rod 203 penetrates into the movable hole. Through the movable hole, the movable block 202 and the support rod 2 03 moves, making the front and rear adjustment of the chip conveyor body 1 more stable. The servo motor 204 is detachably connected to the left and right adjustment frame 2 through fixing bolts, and the servo motor 204 is fixedly installed. A bearing is provided at one end of the left and right adjustment frame 2, and one end of the screw 205 passes through the bearing, so that the rotation of the screw 205 is more stable. The top of the adjustment block 206 is welded to the bottom end of the chip conveyor body 1, and the inside of the adjustment block 206 is provided with a threaded hole matching the screw 205, which plays a role of limit adjustment and provides power for the front and rear adjustment of the chip conveyor body 1.
[0030] Please refer to Figure 1 and Figure 3 The bottom of the slider 301 is provided with a slide groove, and the slider 301 is slidably connected to the slide rail 302 through the slide groove, and the left and right adjustment frame 2 is slidably connected to the bottom plate 3 through the slider 301 and the slide rail 302. The slide groove 301 and the slide rail 302 make the adjustment of the left and right adjustment frame 2 more stable. The servo motor 2 305 is detachably connected to a group of fixing blocks 304 through fixing bolts, and the servo motor 2 305 is fixedly installed. A bearing is provided on one side of the other group of fixing blocks 304, and one end of the screw 2 306 penetrates into the bearing to make the rotation of the screw 2 306 more stable. The top of the adjusting block 2 303 is welded to the bottom end of the left and right adjustment frame 2, and the interior of the adjusting block 2 303 is provided with a threaded hole matching the screw 2 306, which plays the effect of limit adjustment, and the adjusting block 2 303 can drive the left and right adjustment frame 2 to adjust left and right, so that the chip conveyor body 1 can be adjusted left and right, so that the adjustment and use effect of the chip conveyor is better, and the accumulation of waste chips can be prevented to cause blockage of the chip conveyor.
[0031] Working principle: Before using the utility model, the chip conveyor is fixedly installed at the use position. When in use, the power is turned on, and the collection vehicle is driven to the top of the conveying pipe 101. The servo motor 204 drives the screw 205 to rotate. The screw 205 cooperates with the threaded hole inside the adjustment block 206, so that the adjustment block 206 can drive the chip conveyor body 1 to adjust forward and backward. The movable block 202 and the support rod 203 can be moved through the movable hole, so that the adjustment of the chip conveyor body 1 is more stable, so that the discharge port can be adjusted forward and backward. The servo motor 2 305 drives the screw 2 306 to rotate, and the screw The second 306 cooperates with the threaded holes inside the second adjustment block 303, so that the second adjustment block 303 can drive the left and right adjustment frames 2 to adjust left and right. The slider 301 and the slide rail 302 make the adjustment of the left and right adjustment frames 2 more stable, and the chip conveyor body 1 can be adjusted left and right, so that the position of the discharge port can be adjusted left and right, which can prevent the accumulation of waste chips from clogging the chip conveyor and making the chip conveyor more effective. There is no need to manually handle the waste chips. The distance between the discharge port and the waste chips inside the collection bucket and the discharge port can be detected through four groups of infrared distance sensors 102, so as to adjust the position of the chip conveyor body 1 in time.
[0032] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A chip conveyor for preventing waste accumulation, characterized in that: The invention comprises a chip conveyor body (1), left and right adjustment frames (2) located below the bottom of the chip conveyor body (1), and a bottom plate (3) located below the bottom of the left and right adjustment frames (2). The chip conveyor body (1) comprises: A conveying pipe (101) is arranged at one end of the top of a chip conveyor body (1), and a plurality of groups of infrared distance sensors (102) are arranged at one end of the bottom of the conveying pipe (101) away from the chip conveyor body (1).
2. A chip conveyor for preventing waste accumulation according to claim 1, characterized in that: The four corners of the top of the left and right adjustment frames (2) are each provided with a mounting block (201); the middle positions of the bottoms of both sides of the chip conveyor body (1) are each provided with a movable block (202); the two sides above the top of the left and right adjustment frames (2) are each provided with a support rod (203) penetrating into the inside of the movable block (202); a servo motor (204) is installed at the middle position of one end of the left and right adjustment frames (2); the output end of the servo motor (204) is connected to a screw (205) penetrating into the inside of an adjustment block (206).
3. A chip conveyor for preventing waste accumulation according to claim 1, characterized in that: Slide blocks (301) are provided on both sides of the two ends of the bottom of the left and right adjustment frame (2), slide rails (302) are provided on both ends of the top of the bottom plate (3), an adjustment block 2 (303) is provided at the middle position of the bottom of the left and right adjustment frame (2), and fixed blocks (304) are provided at the middle positions of the two sides of the top of the bottom plate (3), and a servo motor 2 (305) is installed on one side of a group of the fixed blocks (304), and the output end of the servo motor 2 (305) is connected to a screw rod 2 (306) that penetrates the inside of the adjustment block 2 (303).
4. A chip conveyor for preventing waste accumulation according to claim 1, characterized in that: A discharge port is arranged at the bottom of one end of the conveying pipe (101) away from the chip conveyor body (1), and the number of the infrared distance sensors (102) is set to four groups, and the four groups are evenly arranged on the outside of the discharge port.
5. A chip conveyor for preventing waste accumulation according to claim 2, characterized in that: Both ends of the two groups of support rods (203) are welded to the mounting block (201); a movable hole is provided inside the movable block (202), and the support rods (203) penetrate into the movable hole.
6. A chip conveyor for preventing waste accumulation according to claim 2, characterized in that: The servo motor 1 (204) is detachably connected to the left and right adjustment frames (2) via fixing bolts; a bearing is provided at one end inside the left and right adjustment frames (2), and one end of the screw rod 1 (205) penetrates into the bearing.
7. A chip conveyor for preventing waste accumulation according to claim 2, characterized in that: The top end of the adjusting block 1 (206) is welded to the bottom end of the chip conveyor body (1), and a threaded hole matching the screw rod 1 (205) is provided inside the adjusting block 1 (206).
8. A chip conveyor for preventing waste accumulation according to claim 3, characterized in that: A slide groove is provided at the bottom of the slider (301), and the slider (301) is slidably connected to the slide rail (302) via the slide groove, and the left and right adjustment frames (2) are slidably connected to the bottom plate (3) via the slider (301) and the slide rail (302).
9. A chip conveyor for preventing waste accumulation according to claim 3, characterized in that: The second servo motor (305) is detachably connected to a set of fixing blocks (304) via fixing bolts, and a bearing is arranged on one side of the other set of fixing blocks (304), and one end of the second screw rod (306) penetrates into the bearing.
10. A chip conveyor for preventing waste accumulation according to claim 3, characterized in that: The top end of the second adjustment block (303) is welded to the bottom ends of the left and right adjustment frames (2), and a threaded hole matching the second screw rod (306) is arranged inside the second adjustment block (303).