Accurate tool setting device for numerical control machine tool
By using a combination of a laser tool setting device body, an infrared transmitter, a receiver, and a cleaning assembly on a CNC machine tool, the problem of iron filings on the tool affecting the accuracy of detection is solved, achieving both accurate tool setting detection and environmental protection.
Patent Information
- Application Number
- CN202420228873.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-30
AI Technical Summary
After use, iron filings adhere to the blade and the grooves. If not properly aligned and processed, these filings can interfere with the emission and reception of infrared rays, affecting the accuracy of the device's detection.
A precision tool setting device for CNC machine tools is adopted, including a laser tool setting instrument body, an infrared transmitter, an infrared receiver, a touch screen controller, a cleaning component and an electromagnet. The tool is cleaned by the operation of the cleaning component, and the electromagnet attracts and collects iron filings to prevent iron filings from affecting the accuracy of the test.
It effectively removes metal filings from the cutting tools, ensuring the accuracy of tool inspection and preventing metal filings from splashing and causing environmental pollution.
Smart Images

Figure CN222327541U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tool detection, and in particular to a precise tool setting device for a CNC machine tool. Background Art
[0002] The laser tool setting instrument uses laser light through a transmitter and a receiver to set the tool. It can be installed on the workbench of the gauge machine or on both sides of the workbench so that the laser beam passes through the entire working area. It can be used for high-speed, high-precision tool setting and tool breakage detection. When the tool passes through the laser beam, the light intensity at the receiver decreases, sending a signal to the controller to record the current machine position and derive the tool size from it.
[0003] The existing Chinese public patent authorization announcement number: CN215510224U mentions a laser tool setting instrument for a CNC machine tool, wherein a left movable frame and a right movable frame are provided at the top of the frame, and a laser receiving module and a laser generating module are movably connected to the top of the left movable frame and the right movable frame respectively, and a rack is fixedly installed on the top of the front end of the laser receiving module and the laser generating module, and the front end of the left movable frame and the right movable frame are movably connected to a gear rod, and the top of the left movable frame and the right movable frame are movably connected to a rotating shaft, and a closing plate is fixedly installed on the surface of the rotating shaft, and a wire drawing is fixedly installed on a side of the closing plate away from the center of the frame, and a movable plate is fixedly installed on the other end of the wire drawing, and a spring is fixedly installed on the other end of the movable plate, and a fixed tube is movably connected to the surface of the movable plate, which solves the problem that dust in the air may fall on the laser generating module or the laser collecting and analyzing module when not in use, thereby causing interference to the generation and reception of the laser and reducing the accuracy of the device detection.
[0004] Most of the existing tool setting devices are placed or fixed on the machine tool. The tool is moved to the device through the machine tool control, and the tool is detected by infrared point-to-point. However, after the tool is used, iron filings adhere to the tool and the tool grooves. If the tool is not aligned and processed, the iron filings attached to the tool are likely to interfere with the emission and reception of infrared rays, thereby affecting the accuracy of the device detection. Utility Model Content
[0005] The purpose of the present application is to solve the problem in the above-mentioned background technology that after the tool is used, iron filings adhere to the tool and the tool grooves. If they are not aligned and processed, the iron filings attached to the tool are likely to interfere with the emission and reception of infrared rays, thereby affecting the accuracy of the device detection. The present application provides a precise tool setting device for CNC machine tools.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:
[0007] A precision tool setting device for a numerically controlled machine tool comprises a laser tool setting instrument body, an infrared transmitter is installed on one side of the inner side of the laser tool setting instrument body, and an infrared receiver corresponding to the infrared transmitter is installed on the other side of the laser tool setting instrument body, a touch screen controller is fixedly connected to one side of the laser tool setting instrument body, and the infrared transmitter, the touch screen controller and the infrared receiver are all electrically connected, a cleaning brush assembly is fixedly connected to the top of the laser tool setting instrument body, an electromagnet is fixedly connected to the bottom of the cleaning brush assembly, and detachable material receiving boxes are installed on the upper ends of both sides of the inner side of the laser tool setting instrument body.
[0008] By adopting the above technical solution, when the tool is being inspected, the internal structure of the cleaning and brushing component can be operated to clean the downwardly moved tool and brush off the iron filings attached to the tool to prevent iron filings and steel filings from adhering to the tool and affecting the accuracy of the tool inspection.
[0009] Furthermore, both sides of the inner side of the laser tool setting instrument body are provided with slide grooves, one side of the inner side of the slide groove is fixedly connected to an electric push rod, one end of the electric push rod is fixedly connected to a slider, and the two sliders are respectively fixedly connected to the infrared transmitter and the infrared receiver.
[0010] By adopting the above technical solution, the slider can be pushed through the operation of the electric push rod, thereby driving the infrared transmitter or the infrared receiver to move.
[0011] Furthermore, the cleaning brush assembly includes a connecting seat symmetrically connected to the top of the laser tool setting instrument body, one side of the connecting seat is rotatably connected to a bidirectional threaded rod, and the other side of the connecting seat is fixedly connected to a guide rod, one side of the connecting seat is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to the bidirectional threaded rod, the bidirectional threaded rod is threaded with mutually symmetrical drive plates, one end of the drive plate is connected to the guide rod, and a detachable cleaning brush part is installed on one side of the drive plate.
[0012] By adopting the above technical solution, the two cleaning brushes are brought close to each other, so that the iron filings adhering to the tool can be brushed off.
[0013] Furthermore, a plug-in slot is provided on one side of the driving plate, and a bolt is threadedly connected to the top of the driving plate, one end of the bolt is located in the plug-in slot, and one end of the bolt is fixedly connected to an extrusion block.
[0014] By adopting the above technical solution, the extrusion block can be driven by rotating the bolt to fix the brush cleaning member in the plug-in groove.
[0015] Furthermore, an anti-slip layer is provided on the outer side of the extrusion block.
[0016] By adopting the above technical solution, the anti-slip layer on the outer side of the extrusion block is made of rubber material.
[0017] Furthermore, the brush cleaning member comprises an inserting plate inserted into the inserting slot, and a brush plate is fixedly connected to one side of the inserting plate.
[0018] By adopting the above technical solution, the tool can be cleaned by the brush plate.
[0019] Furthermore, mounting grooves are provided on both sides of the inner side of the laser tool setting instrument body, and a baffle for closing the mounting grooves is connected through the top of the laser tool setting instrument body.
[0020] By adopting the above technical solution, the mounting groove is closed by the blocking piece, so as to limit and fix the docking material box.
[0021] Furthermore, a mounting block is fixedly connected to one side of the material receiving box, and the mounting block is slidably connected inside the mounting groove.
[0022] By adopting the above technical solution, the detachable connection of the material receiving box can be achieved by sliding the mounting block inside the mounting groove.
[0023] In summary, the present application includes at least one of the following beneficial effects:
[0024] 1. In the present application, when the tool is being inspected, the internal structure of the cleaning and brushing assembly can be operated to clean the tool being moved downward, and the iron filings attached to the tool can be brushed off to prevent iron filings and steel filings from adhering to the tool and affecting the accuracy of tool inspection.
[0025] 2. In the present application, after the cleaning brush assembly cleans the iron filings, the iron filings brushed off can be adsorbed by the operation of the electromagnet. After the electromagnet adsorbs, it can be moved above the receiving box and the electromagnet can be closed to allow the adsorbed iron filings to fall into the receiving box. The iron filings are collected and processed to prevent the iron filings from splashing and polluting the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the present application;
[0027] Figure 2 It is a schematic diagram of the structure of the infrared transmitter and the infrared receiver in this application;
[0028] Figure 3 It is a schematic diagram of the structure of the cleaning brush assembly in this application;
[0029] Figure 4 It is a schematic diagram of the structure of the driving plate and the brush cleaning member in this application;
[0030] Figure 5It is a structural schematic diagram of the material receiving box in this application.
[0031] Description of reference numerals:
[0032] 1. Laser tool setting instrument body; 2. Infrared transmitter; 3. Touch screen controller; 4. Brush cleaning component; 5. Electromagnet; 6. Material receiving box; 7. Infrared receiver; 11. Slide; 12. Electric push rod; 13. Sliding block; 14. Mounting slot; 15. Baffle; 41. Connecting seat; 42. Servo motor; 43. Bidirectional threaded rod; 44. Guide rod; 45. Drive plate; 46. Brush cleaning component; 451. Plug slot; 452. Bolt; 453. Extrusion block; 461. Plug plate; 462. Brush plate; 61. Mounting block. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-5 This application is described in further detail.
[0034] The embodiment of the present application discloses a precision tool setting device for a CNC machine tool.
[0035] Reference Figure 1 A precision tool setting device for a numerically controlled machine tool comprises a laser tool setting instrument body 1, an infrared transmitter 2 is installed on one side of the inner side of the laser tool setting instrument body 1, and an infrared receiver 7 corresponding to the infrared transmitter 2 is installed on the other side of the laser tool setting instrument body 1, a touch screen controller 3 is fixedly connected to one side of the laser tool setting instrument body 1, and the infrared transmitter 2, the touch screen controller 3 and the infrared receiver 7 are all electrically connected, a cleaning brush component 4 is fixedly connected to the top of the laser tool setting instrument body 1, and an electromagnet 5 is fixedly connected to the bottom of the cleaning brush component 4, and a detachable material receiving box 6 is installed on the upper ends of both sides of the inner side of the laser tool setting instrument body 1. When the tool on the machine tool is to be set and detected, the laser tool setting instrument body 1 can be placed on the machine tool platform and under the tool. By controlling the machine tool, the tool can be moved down, and the tool will move at a uniform speed when it moves down. Rotate, when the tool moves down, the operation of the cleaning component 4 allows the internal components of the cleaning component 4 to clean the tool, and then clean the iron filings adhered to the tool to prevent the iron filings from adhering to the tool and affecting the accuracy of tool setting detection. After cleaning, the tool can be moved down to the inner side of the laser tool setting instrument body 1, and the infrared irradiation and reception of the infrared transmitter 2 and the infrared receiver 7 can be used to collect the data of the tool, and the detection data can be presented through the touch screen controller 3 to facilitate people to view the detection results. In addition, when the iron filings are cleaned, the electromagnet 5 can be used to absorb the iron filings brushed off. When the iron filings on the electromagnet 5 are processed, they can be moved above the receiving box 6 and the electromagnet 5 can be closed to make the adsorbed iron filings fall into the receiving box 6, so as to collect and process the iron filings to prevent the iron filings from splashing and polluting the surrounding environment.
[0036] Reference Figure 2 A slide groove 11 is provided on both sides of the inner side of the main body 1 of the laser tool setting instrument. An electric push rod 12 is fixedly connected to one side of the inner side of the slide groove 11. A slider 13 is fixedly connected to one end of the electric push rod 12. The two sliders 13 are respectively fixedly connected to the infrared transmitter 2 and the infrared receiver 7. When infrared detection is performed on the tool, the slider 13 can be driven by the synchronous operation of the electric push rod 12, so that the slider 13 slides inside the slide groove 11, thereby driving the infrared transmitter 2 and the infrared receiver 7 to move synchronously, and then the tool is detected.
[0037] Reference Figure 3 The brushing assembly 4 includes a connecting seat 41 symmetrically fixedly connected to the top of the laser tool setting instrument body 1, one side of the connecting seat 41 is rotatably connected to a bidirectional threaded rod 43, and the other side of the connecting seat 41 is fixedly connected to a guide rod 44, one side of a connecting seat 41 is fixedly connected to a servo motor 42, the output end of the servo motor 42 is fixedly connected to the bidirectional threaded rod 43, and the bidirectional threaded rod 43 is threadedly connected with mutually symmetrical driving plates 45, the electromagnet 5 is fixedly connected to the bottom of the driving plate 45, one end of the driving plate 45 is connected through the guide rod 44, and a detachable brushing member 46 is installed on one side of the driving plate 45. Under the operation of the servo motor 42, the bidirectional threaded rod 43 can be driven to rotate, and the rotating bidirectional threaded rod 43 can drive the two driving plates 45, thereby driving the two driving plates 45 to approach each other, thereby driving the two brushing members 46 to approach each other, and the iron filings adhered to the tool can be brushed off by the brushing member 46.
[0038] Reference Figure 4 A plug-in slot 451 is provided on one side of the driving plate 45, and a bolt 452 is threadedly connected to the top of the driving plate 45, one end of the bolt 452 is located in the plug-in slot 451, and one end of the bolt 452 is fixedly connected to an extrusion block 453, and an anti-skid layer is provided on the outer side of the extrusion block 453. The brush cleaning member 46 includes a plug-in plate 461 inserted in the plug-in slot 451, and a brush plate 462 is fixedly connected to one side of the plug-in plate 461. When the brush cleaning member 46 is damaged after long-term use and needs to be replaced, the screw can be manually rotated to remove the brush. The bolt 452 drives the extrusion block 453 away from the plug plate 461, and then contacts and squeezes the plug plate 461, so that the plug plate 461 is released from the fixation, and the plug plate 461 can be manually pulled out from the plug slot 451 to realize the removal of the brush cleaning member 46. The reverse operation can be performed to install the brush cleaning member 46. Here, the anti-skid layer on the outside of the extrusion block 453 is made of rubber material, which can increase the friction between the extrusion block 453 and the plug plate 461, thereby improving the fixing strength of the drive plate 45 and the brush cleaning member 46.
[0039] Reference Figure 5, mounting grooves 14 are provided on both sides of the inner side of the laser tool setting instrument body 1, and a baffle 15 for closing the mounting groove 14 is connected through the top of the laser tool setting instrument body 1, and a mounting block 61 is fixedly connected to one side of the material receiving box 6, and the mounting block 61 is slidably connected to the inside of the mounting groove 14. When it is necessary to clean the iron filings inside the material receiving box 6, the baffle 15 can be pulled out to release the closure of the mounting groove 14, and the material receiving box 6 can be pushed to make the mounting block 61 slide out of the mounting groove 14, thereby realizing the disassembly of the material receiving box 6, so that people can clean the iron filings.
[0040] Working principle: When the tool on the machine tool is to be checked, the laser tool setting instrument body 1 can be placed on the machine tool platform and under the tool. The tool can be moved down by controlling the machine tool. The tool will rotate at a constant speed when it moves down. When the tool moves down, the servo motor 42 can drive the bidirectional threaded rod 43 to rotate. The rotating bidirectional threaded rod 43 can drive the two drive plates 45, thereby driving the two drive plates 45 to approach each other, thereby driving the two cleaning brushes 46 to approach each other. The cleaning brushes 46 can brush away the iron filings adhering to the tool to prevent the iron filings from adhering to the tool and affecting the tool checking. The accuracy of measurement can be improved. After cleaning, the tool can be moved down to the inner side of the laser tool setting instrument body 1. The data of the tool can be collected through the infrared irradiation and reception of the infrared transmitter 2 and the infrared receiver 7, and the detection data can be presented through the touch screen controller 3 to facilitate people to view the detection results. In addition, when cleaning iron filings, the iron filings brushed off can be adsorbed by the electromagnet 5. When the iron filings on the electromagnet 5 are processed, they can be moved to the top of the receiving box 6 and the electromagnet 5 can be closed to make the adsorbed iron filings fall into the receiving box 6, so as to collect and process the iron filings to prevent the iron filings from splashing and polluting the surrounding environment.
Claims
1. A precision tool setting device for a CNC machine tool, comprising a laser tool setting instrument body (1), characterized in that: An infrared transmitter (2) is installed on one side of the inner side of the laser tool setting instrument body (1), and an infrared receiver (7) corresponding to the infrared transmitter (2) is installed on the other side of the laser tool setting instrument body (1). A touch screen controller (3) is fixedly connected to one side of the laser tool setting instrument body (1), and the infrared transmitter (2), the touch screen controller (3) and the infrared receiver (7) are all electrically connected. A cleaning brush component (4) is fixedly connected to the top of the laser tool setting instrument body (1), and an electromagnet (5) is fixedly connected to the bottom of the cleaning brush component (4). Removable material receiving boxes (6) are installed on the upper ends of both sides of the inner side of the laser tool setting instrument body (1).
2. The precise tool setting device for a CNC machine tool according to claim 1, characterized in that: Slide grooves (11) are provided on both sides of the inner side of the laser tool setting instrument body (1), an electric push rod (12) is fixedly connected to one side of the inner side of the slide groove (11), a slider (13) is fixedly connected to one end of the electric push rod (12), and the two sliders (13) are fixedly connected to the infrared transmitter (2) and the infrared receiver (7), respectively.
3. The precise tool setting device for a CNC machine tool according to claim 1, characterized in that: The cleaning brush assembly (4) comprises a connection seat (41) symmetrically connected to the top of the laser tool setting instrument body (1); a bidirectional threaded rod (43) is rotatably connected to one side of the connection seat (41); and a guide rod (44) is fixedly connected to the other side of the connection seat (41); a servo motor (42) is fixedly connected to one side of the connection seat (41); an output end of the servo motor (42) is fixedly connected to the bidirectional threaded rod (43); mutually symmetrical drive plates (45) are threadedly connected to the bidirectional threaded rod (43); one end of the drive plate (45) is connected to the guide rod (44) through one end; and a detachable cleaning brush member (46) is installed on one side of the drive plate (45).
4. The precise tool setting device for a CNC machine tool according to claim 3, characterized in that: A plug-in slot (451) is provided on one side of the driving plate (45), and a bolt (452) is threadedly connected to the top of the driving plate (45), one end of the bolt (452) is located in the plug-in slot (451), and one end of the bolt (452) is fixedly connected to an extrusion block (453).
5. The precise tool setting device for a CNC machine tool according to claim 4, characterized in that: An anti-slip layer is provided on the outer side of the extrusion block (453).
6. The precise tool setting device for a CNC machine tool according to claim 4, characterized in that: The brush cleaning member (46) comprises an inserting plate (461) inserted into the inserting groove (451), and a brush plate (462) is fixedly connected to one side of the inserting plate (461).
7. The precise tool setting device for a CNC machine tool according to claim 1, characterized in that: Both sides of the inner side of the laser tool setting instrument body (1) are provided with mounting grooves (14), and a baffle (15) for closing the mounting groove (14) is connected through the top of the laser tool setting instrument body (1).
8. The precise tool setting device for a CNC machine tool according to claim 6, characterized in that: A mounting block (61) is fixedly connected to one side of the material receiving box (6), and the mounting block (61) is slidably connected inside the mounting groove (14).
Citation Information
Patent Citations
Laser tool setting gauge for numerical control machine tool
CN215510224U
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CN119858058A