Driving device for repairing fan-shaped section roller of continuous casting machine

By using rubber rollers and hydraulic rod drive devices in the repair of sector-shaped rollers of continuous casting machines, the problems of uneven speed and low polishing efficiency caused by manual rotation are solved, and the rollers are rotated at a constant speed and repaired efficiently.

CN222327561UActive Publication Date: 2025-01-10ANYANG STEEL CONSTR CO LTD +2
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Patent Information

Application Number
CN202420756405.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-10
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

In the existing continuous casting machine sector-shaped roller repair method, manual rotation of the roller leads to uneven speed, uneven polishing coverage, low efficiency and high operating strength, making it difficult to effectively solve the problems of steel leakage and serious scratches.

Method used

Design a driving device including rubber rollers, hydraulic rods and bidirectional screws. The rollers are driven to rotate at a constant speed, and the hydraulic rods increase friction, and adjust the device position through the bidirectional screws to adapt to different roller lengths to achieve uniform rotation and fixation of the rollers. .

Benefits of technology

The rollers are rotated at a constant speed, the polishing efficiency and quality control are improved, the operating strength is reduced, and the repair needs of different roller lengths are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a driving device for repairing a fan-shaped section roller of a continuous casting machine, which relates to the technical field of continuous casting machine roller repairing and comprises a transverse plate, a power mechanism is mounted on the lower side of the transverse plate, moving blocks are fixedly connected to the left and right parts of the lower side surface of the power mechanism respectively, and the lower ends of the two moving blocks are fixedly connected with supports respectively. The two supports are movably connected with the upper ends of hydraulic rods through bearings respectively, the input ends of the two hydraulic rods are controlled by an external control switch set to be electrically connected with the output end of an external power source, the lower ends of the two hydraulic rods are fixedly connected with protective covers respectively, and the two protective covers are internally and rotationally connected with rolling wheels through bearings respectively. The ends, far away from each other, of the two protection covers are fixedly connected with second motors correspondingly, the rollers are driven to rotate at the constant speed through the rolling wheels, and therefore the rollers can be polished conveniently, and adjustment can be conducted according to the position and angle of the to-be-repaired roller position device.
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Description

Technical Field

[0001] The utility model relates to the technical field of continuous casting machine roller repair, in particular to a driving device for repairing a sector roller of a continuous casting machine. Background Art

[0002] CSP continuous casting machine is a typical and mature thin slab continuous casting and rolling equipment. During the production process, the sector and the rollers on the sector need to be repaired according to the amount of steel overload in the sector or the abnormal surface of the sector roller. When repairing the sector and roller group, in order to save time and improve the repair efficiency, generally only the roller surface needs to be polished, and only when there are serious problems such as steel leakage and severe scratches, the roller needs to be disassembled for repair.

[0003] At present, when polishing the surface of the sector roller, the current operation method is to turn the roller by hand and use an electric wire brush to polish the roller surface. On the one hand, this method will lead to uneven roller speed, which will cause uneven roller polishing coverage, and some may appear over-polishing, under-polishing and other phenomena, making it difficult to control the polishing quality; on the other hand, the polishing efficiency is low and the labor intensity of the operator is high. For this reason, we propose a driving device for repairing the sector roller of a continuous casting machine. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a driving device for repairing the sector rollers of a continuous casting machine. The rollers are driven by rollers to rotate at a uniform speed, thereby facilitating the grinding of the rollers. The position and angle of the device can be adjusted according to the position of the rollers to be repaired, and the problems in the background technology can be effectively solved.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a driving device for repairing a continuous casting machine fan-shaped segment roller, comprising a horizontal plate, a power mechanism is installed on the lower side of the horizontal plate, and the left and right parts of the lower surface of the power mechanism are fixedly connected to moving blocks respectively, and the lower ends of the two moving blocks are fixedly connected to brackets respectively, and the two brackets are movably connected to the upper ends of hydraulic rods through bearings respectively, and the input ends of the two hydraulic rods are electrically connected to the output ends of an external power supply through an external control switch group, and the lower ends of the two hydraulic rods are respectively fixedly connected to protective covers, and the insides of the two protective covers are rotationally connected to rollers through bearings respectively, and the ends of the two protective covers that are farther apart are respectively fixedly connected to motor two, and the input ends of the two motors are electrically connected to the output ends of the external power supply through the external control switch group, and the output shafts of the two motors are respectively fixedly connected to the middle parts of the rollers through the circular holes opened on the corresponding protective covers, and the fixing mechanisms are installed on the left and right ends of the horizontal plate.

[0006] A roller made of rubber material is designed, so that the larger friction force when the roller rotates can drive the roller to be repaired to rotate, so that the roller rotates at a uniform speed. A hydraulic rod is designed to drive the roller to press against the roller surface, so as to increase the friction. When the control device is working, the cross plate is first fixed to a suitable position by a fixing mechanism, and then the hydraulic rod is controlled by an external control switch group to drive the protective cover to be pressed down, so as to drive the roller to press against the roller to be repaired, and then the external control switch group is used to control the operation of motor 2, so as to drive the roller to rotate, thereby driving the roller to be repaired to rotate, so as to facilitate subsequent grinding work.

[0007] Furthermore, the power mechanism includes a bidirectional screw, the left and right side threads of the bidirectional screw are opposite, the bidirectional screw is arranged on the lower side of the horizontal plate, the left and right ends of the bidirectional screw are rotatably connected to the support plate through bearings respectively, the upper ends of the two support plates are fixedly connected to the corresponding positions of the lower surface of the horizontal plate respectively, the two moving blocks are respectively threadedly connected to the corresponding ends of the bidirectional screw through the opened screw holes, the right side surface of the right support plate is fixedly connected to motor 1, the input end of motor 1 is electrically connected to the output end of the external power supply through the control of the external control switch group, and the output shaft of motor 1 passes through the circular holes opened on the support plates and is rotatably connected to the right end of the bidirectional screw.

[0008] A bidirectional screw is designed so that the position of the moving block can be adjusted by the bidirectional screw, so that the position of the moving block can be adjusted according to the length of the roller, thereby adjusting the position of the roller. When adjusting, the motor is controlled by an external control switch group to drive the bidirectional screw to rotate, thereby adjusting the position of the moving block.

[0009] Furthermore, the power mechanism also includes a limit rod, and the two moving blocks are slidably connected to the corresponding end of the limit rod through the limit holes, and the left and right ends of the limit rod are respectively fixedly connected to the support plate on the same side.

[0010] The limit rod is designed so that he limits the movement of the moving block via the limit rod.

[0011] Furthermore, the fixing mechanism includes a fixing frame, the left and right ends of the horizontal plate are respectively fixedly connected to the fixing frames, a clamping plate is respectively arranged in each fixing frame, the two clamping plates are respectively rotatably connected to one end of a screw rod through a bearing, the two screw rods are respectively threadedly connected to the screw holes opened on the corresponding fixing frames, and the ends of the two screw rods that are farther apart are respectively fixedly connected to knobs.

[0012] When fixing, turn the knob by hand to drive the screw to rotate, which drives the clamp to clamp and complete the fixing.

[0013] Furthermore, the driving device also includes a fixing bolt, and the left and right side surfaces of the two brackets are respectively threadedly connected to the fixing bolt through the opened screw holes, and each fixing bolt extends into the inside of the bracket and is respectively fixedly connected to the fixing plate.

[0014] When the angle of the hydraulic rod is fixed, the fixing bolt is twisted by a special tool, thereby driving the fixing plate to clamp the upper end of the hydraulic rod, thereby fixing the angle of the hydraulic rod.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the drive device for repairing the sector roller of the continuous casting machine has the following advantages:

[0016] 1. Design a rubber roller so that the roller to be repaired can be driven to rotate by the greater friction force when the roller rotates, so that the roller rotates at a uniform speed;

[0017] 2. Design a bidirectional screw so that the position of the moving block can be adjusted by the bidirectional screw, so that the position of the moving block can be adjusted according to the length of the roller;

[0018] 3. Design a hydraulic rod to drive the roller to press against the roller surface, thereby increasing friction. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;

[0022] Figure 4 For this utility model Figure 3 A schematic diagram of the partially enlarged structure at center A;

[0023] Figure 5 It is a side structural schematic diagram of the utility model.

[0024] In the figure: 1 horizontal plate, 2 fixed frame, 3 clamping plate, 4 knob, 5 bidirectional screw, 6 support plate, 7 motor 1, 8 moving block, 9 bracket, 10 hydraulic rod, 11 fixing bolt, 12 fixing plate, 13 protective cover, 14 motor 2, 15 roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The present embodiment provides a technical solution: a driving device for repairing a sector roller of a continuous casting machine, comprising a transverse plate 1, a power mechanism being installed on the lower side of the transverse plate 1, and movable blocks 8 being fixedly connected to the left and right parts of the lower surface of the power mechanism respectively, and the lower ends of the two movable blocks 8 are fixedly connected to brackets 9 respectively, and the two brackets 9 are movably connected to the upper ends of hydraulic rods 10 respectively through bearings, and the input ends of the two hydraulic rods 10 are electrically connected to the output ends of an external power supply through an external control switch group, and the lower ends of the two hydraulic rods 10 are fixedly connected to protective covers 13 respectively, and the insides of the two protective covers 13 are rotationally connected to rollers 15 respectively through bearings, and the ends of the two protective covers 13 that are farther apart are fixedly connected to motors 14 respectively, and the input ends of the two motors 14 are electrically connected to the output ends of the external power supply through an external control switch group, and the output shafts of the two motors 14 respectively pass through the corresponding circular holes opened on the protective covers 13 and are fixedly connected to the middle parts of the rollers 15, and fixing mechanisms are installed on the left and right ends of the transverse plate 1.

[0027] The roller 15 is designed to be made of rubber material, so that the larger friction force when the roller 15 rotates can drive the roller to be repaired to rotate, so that the roller rotates at a uniform speed. The hydraulic rod 10 is designed to drive the roller 15 to press against the roller surface, so as to increase the friction. When the control device is working, the cross plate 1 is first fixed to a suitable position by a fixing mechanism, and then the hydraulic rod 10 is controlled by an external control switch group to drive the protective cover 13 to be pressed down, so as to drive the roller 15 to press against the roller to be repaired, and then the motor 2 14 is controlled by the external control switch group to work, so as to drive the roller 15 to rotate, thereby driving the roller to be repaired to rotate, so as to facilitate subsequent grinding work.

[0028] The power mechanism includes a bidirectional screw 5, the left and right side threads of the bidirectional screw 5 are opposite, the bidirectional screw 5 is arranged on the lower side of the horizontal plate 1, the left and right ends of the bidirectional screw 5 are rotatably connected with the support plate 6 through bearings respectively, the upper ends of the two support plates 6 are fixedly connected to the corresponding positions of the lower surface of the horizontal plate 1 respectively, the two moving blocks 8 are respectively threadedly connected with the corresponding ends of the bidirectional screw 5 through the opened screw holes, the right side surface of the right support plate 6 is fixedly connected with the motor 7, the input end of the motor 7 is electrically connected with the output end of the external power supply through the external control switch group, and the output shaft of the motor 7 passes through the circular holes opened on the support plate 6 and is rotatably connected with the right end of the bidirectional screw 5.

[0029] The bidirectional screw 5 is designed so that the position of the moving block 8 can be adjusted by the bidirectional screw 5, so that the position of the moving block 8 can be adjusted according to the length of the roller, thereby adjusting the position of the roller 15. When adjusting, the motor 7 is controlled by the external control switch group to work, thereby driving the bidirectional screw 5 to rotate, thereby adjusting the position of the moving block 8.

[0030] The power mechanism also includes a limit rod, and the two moving blocks 8 are slidably connected to the corresponding ends of the limit rod through the limit holes, and the left and right ends of the limit rod are fixedly connected to the support plate 6 on the same side.

[0031] The limiting rod is designed so that it limits the movement of the moving block 8 via the limiting rod.

[0032] The fixing mechanism includes a fixing frame 2, and the left and right ends of the horizontal plate 1 are respectively fixedly connected to the fixing frame 2. A clamping plate 3 is respectively arranged in each fixing frame 2. The two clamping plates 3 are respectively rotatably connected to one end of a screw through a bearing. The two screws are respectively threadedly connected to the screw holes opened on the corresponding fixing frame 2. The ends of the two screws that are farther apart are respectively fixedly connected to a knob 4.

[0033] When fixing, the knob 4 is turned by hand, thereby driving the screw to rotate, thereby driving the clamping plate 3 to clamp, thereby completing the fixing.

[0034] The driving device further includes a fixing bolt 11 , and the left and right side surfaces of the two brackets 9 are respectively threadedly connected to the fixing bolt 11 through screw holes. Each fixing bolt 11 extends into the inside of the bracket 9 and is respectively fixedly connected to the fixing plate 12 .

[0035] When the angle of the hydraulic rod 10 is fixed, the fixing bolt 11 is screwed by a special tool, thereby driving the fixing plate 12 to clamp the upper end of the hydraulic rod 10 , thereby fixing the angle of the hydraulic rod 10 .

[0036] The working principle of a driving device for repairing a sector roller of a continuous casting machine provided by the utility model is as follows:

[0037] First, place the device in a suitable position, then turn the knob 4 by hand to drive the screw to rotate, thereby driving the clamping plate 3 to clamp, thereby completing the fixation, and then control the motor 1 7 to work through the external control switch group, thereby driving the bidirectional screw 5 to rotate, thereby adjusting the position of the moving block 8, thereby moving the roller 15 to a suitable width, and then manually move the hydraulic rod 10 to adjust the hydraulic rod 10 to a suitable angle, and use a special tool to twist the fixing bolt 11 to drive the fixing plate 12 to clamp the upper end of the hydraulic rod 10, thereby fixing the angle of the hydraulic rod 10, and then control the hydraulic rod 10 through the external control switch group to drive the protective cover 13 to press down, thereby driving the roller 15 to press against the roller to be repaired, and then control the motor 2 14 to work through the external control switch group, thereby driving the roller 15 to rotate, thereby driving the roller to be repaired to rotate, so as to facilitate subsequent grinding work.

[0038] It is worth noting that the hydraulic rod 10 disclosed in the above embodiment adopts the Longxiang hydraulic rod, and the operation of the motor 1 7, the hydraulic rod 10 and the motor 2 14 is controlled by an external control switch group using a method commonly used in the prior art.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A driving device for repairing a segment roller of a continuous casting machine, characterized in that: The invention comprises a horizontal plate (1), wherein a power mechanism is installed on the lower side of the horizontal plate (1), wherein the left and right parts of the lower side surface of the power mechanism are respectively fixedly connected to moving blocks (8), wherein the lower ends of the two moving blocks (8) are respectively fixedly connected to brackets (9), wherein the two brackets (9) are respectively movably connected to the upper ends of hydraulic rods (10) through bearings, wherein the input ends of the two hydraulic rods (10) are electrically connected to the output ends of an external power supply through an external control switch group, wherein the lower ends of the two hydraulic rods (10) are respectively fixedly connected to protective covers (13), wherein the insides of the two protective covers (13) are respectively rotatably connected to rollers (15) through bearings, wherein the ends of the two protective covers (13) which are farther apart are respectively fixedly connected to motors 2 (14), wherein the input ends of the two motors 2 (14) are electrically connected to the output ends of the external power supply through an external control switch group, wherein the output shafts of the two motors 2 (14) respectively pass through circular holes provided on the corresponding protective covers (13) and are fixedly connected to the middle parts of the rollers (15), and the fixing mechanism is installed on the left and right ends of the horizontal plate (1).

2. The driving device for repairing a segment roller of a continuous casting machine according to claim 1, characterized in that: The power mechanism comprises a bidirectional screw (5), the left and right side threads of the bidirectional screw (5) are opposite, the bidirectional screw (5) is arranged on the lower side of the horizontal plate (1), the left and right ends of the bidirectional screw (5) are rotatably connected to the support plate (6) through bearings, the upper ends of the two support plates (6) are respectively fixedly connected to the corresponding positions of the lower surface of the horizontal plate (1), the two moving blocks (8) are respectively threadedly connected to the corresponding ends of the bidirectional screw (5) through the screw holes, the right side surface of the right support plate (6) is fixedly connected to the motor 1 (7), the input end of the motor 1 (7) is electrically connected to the output end of the external power supply through the control of the external control switch group, and the output shaft of the motor 1 (7) passes through the circular holes opened on the support plate (6) and is rotatably connected to the right end of the bidirectional screw (5).

3. The driving device for repairing a segment roller of a continuous casting machine according to claim 2, characterized in that: The power mechanism also includes a limit rod, and the two moving blocks (8) are slidably connected to a corresponding end of the limit rod through the limit holes respectively provided therein, and the left and right ends of the limit rod are respectively fixedly connected to the support plate (6) on the same side.

4. The driving device for repairing a segment roller of a continuous casting machine according to claim 1, characterized in that: The fixing mechanism comprises a fixing frame (2), the left and right ends of the horizontal plate (1) are respectively fixedly connected to the fixing frame (2), a clamping plate (3) is respectively arranged in each fixing frame (2), the two clamping plates (3) are respectively rotatably connected to one end of a screw rod via a bearing, the two screw rods are respectively threadedly connected to screw holes provided on the corresponding fixing frame (2), and the ends of the two screw rods which are farther apart are respectively fixedly connected to a knob (4).

5. The driving device for repairing a segment roller of a continuous casting machine according to claim 1, characterized in that: The driving device further comprises a fixing bolt (11), and the left and right side surfaces of the two brackets (9) are respectively threadedly connected to the fixing bolt (11) through screw holes, and each fixing bolt (11) extends into the interior of the bracket (9) and is respectively fixedly connected to the fixing plate (12).