Polishing device for shield tunneling machine tool bit production

Abstract

The utility model relates to the technical field of shield tunneling machines, and discloses a polishing device for shield tunneling machine tool bit production, which comprises a working table, a limiting groove II is arranged in the working table, a double-shaft motor is fixedly connected in the limiting groove II, the output end of the double-shaft motor is fixedly connected with a fixing rod, and the fixing rod is fixedly connected with the working table. Two second bevel gears are fixedly connected to the outer portion of the fixing rod, first limiting grooves are formed in the two sides of the interior of the workbench, first bevel gears are rotationally connected to the interiors of the first limiting grooves, a bidirectional lead screw is fixedly connected to the outer portions of the first bevel gears, and a clamping plate is fixedly connected to the top of a connecting column. Through mutual cooperation of a bidirectional lead screw, a first bevel gear, a second bevel gear, a threaded sleeve and other structures, cutters of different sizes can be clamped, then the cutters are stably fixed in the polishing process, the cutters are not prone to displacement in the polishing process, and then the operation safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of shield machines, in particular to a polishing device for producing a cutter head of a shield machine. Background Art

[0002] The cutter head of a shield machine usually includes a shank and a cutter body. The cutter body is provided with a groove extending along the direction of the cutting edge, and a carbide block is inlaid in the groove. The cutter head of a shield machine is one of the main parts of a shield machine. At the same time, the shield machine has the characteristics of high automation in tunnel construction, labor saving, fast construction speed, one-time hole formation, no influence of climate, controllable ground settlement during excavation, reduced impact on ground buildings, and no impact on ground traffic during underwater excavation. Therefore, the cutter head of a shield machine needs to be polished during the production process. In the production of the cutter head of a shield machine, the processing and treatment of the surface of the cutter head is crucial to its performance.

[0003] Most of the existing shield machine cutter head polishing equipment uses a grinding disc to polish the outer surface of the shield machine cutter head. However, during the process of polishing the shield machine cutter head with the grinding disc, grinding powder will adhere to the outer surface of the shield machine cutter head, thereby affecting the subsequent tool polishing quality. Therefore, a polishing device for shield machine cutter head production is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a polishing device for shield machine cutter head production, aiming to improve the problem in the prior art that grinding powder will adhere to the outer surface of the shield machine cutter head, requiring subsequent manual cleaning, which is inconvenient for people to use.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a polishing device for producing shield machine cutter heads, comprising a workbench, wherein two limiting grooves are provided inside the workbench, a dual-axis motor is fixedly connected inside the limiting groove two, an output end of the dual-axis motor is fixedly connected to a fixing rod, and two bevel gears are fixedly connected to the outside of the fixing rod, a limiting groove is provided on both sides of the inside of the workbench, a bevel gear is rotatably connected inside the limiting groove one, a bidirectional screw rod is fixedly connected to the outside of the bevel gear one, and two threaded sleeves are threadedly connected to the outside of the bidirectional screw rod, a connecting column is fixedly connected to the top of the two threaded sleeves, a clamping plate is fixedly connected to the top of the workbench, an electric guide rail is fixedly connected to the inside of the bracket, a cylinder is fixedly connected to the bottom of the electric guide rail, a polishing disk is fixedly connected to the output end of the cylinder, and a cleaning component is installed on the top of the bracket.

[0006] As a further description of the above technical solution:

[0007] The cleaning assembly includes a conveying box, the bottom of which is fixedly connected to the top of the bracket, a movable plate is slidably connected to the inside of the conveying box, a connecting rod is fixedly connected to one side of the movable plate, one end of the connecting rod is rotatably connected to a swing rod, a connecting pipe is fixedly connected to the external through hole of the conveying box, a one-way valve is installed inside the connecting pipe, one end of the connecting pipe is fixedly connected to a connecting plate, a plurality of exhaust holes are fixedly connected to the outside of the connecting plate, a servo motor is fixedly connected to the top of the bracket, a reciprocating wheel is fixedly connected to the output end of the servo motor, and the outside of the reciprocating wheel is rotatably connected to a swing rod.

[0008] As a further description of the above technical solution:

[0009] The exteriors of the two bevel gears 2 are respectively meshed and connected with the exteriors of the bevel gears 1 at corresponding positions.

[0010] As a further description of the above technical solution:

[0011] One end of the bidirectional screw rod is rotatably connected to the interior of the limiting groove 1, and the exterior of the threaded sleeve is slidably connected to the interior of the limiting groove 1.

[0012] As a further description of the above technical solution:

[0013] A cutter is installed at a relative position of the clamping plate, and an anti-slip pad is arranged outside the clamping plate.

[0014] As a further description of the above technical solution:

[0015] One end of the swing rod is rotatably connected to a connecting rod, and the outside of the connecting rod is slidably connected to one side of the conveying box.

[0016] As a further description of the above technical solution:

[0017] The top of the conveying box is fixedly connected with a connecting pipe, a second one-way valve is installed inside the connecting pipe, and the outside of the electric guide rail is slidably connected to the outside of the bracket.

[0018] As a further description of the above technical solution:

[0019] The bottom of the workbench is fixedly connected with supporting legs all around.

[0020] The utility model has the following beneficial effects:

[0021] In the utility model, through the mutual cooperation of the bidirectional screw rod, bevel gear one, bevel gear two, threaded sleeve and other structures, the tool can clamp tools of different sizes, thereby stably fixing the tools during the polishing process, making it difficult for the tools to shift during polishing, thereby improving the safety of the operation.

[0022] In the utility model, through the mutual cooperation of the reciprocating disk, the swing rod, the connecting rod, the connecting plate and other structures, the airflow cleans the powder attached to the surface of the tool, which can effectively reduce the dust accumulation of the tool during the production process, thereby keeping the tool clean, and then avoiding the influence of powder on the polishing quality of the tool, thereby improving the polishing efficiency and processing speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of a polishing device for producing a shield machine cutter head proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of a clamping plate of a polishing device for producing a shield machine cutter head proposed by the utility model;

[0025] Figure 3 A cross-sectional view of a workbench of a polishing device for producing a shield machine cutter head proposed in the utility model;

[0026] Figure 4 The utility model is a cross-sectional view of a conveying box of a polishing device for producing a shield machine cutter head.

[0027] Legend:

[0028] 1. Workbench; 2. Bracket; 3. Delivery pipe; 4. Delivery box; 5. Connecting pipe; 6. Connecting rod; 7. Swinging rod; 8. Reciprocating wheel; 9. Servo motor; 10. Connecting plate; 11. Support leg; 12. Electric guide rail; 13. Cylinder; 14. Polishing disc; 15. Exhaust hole; 16. Clamping plate; 17. Tool; 18. Bidirectional screw; 19. Limiting groove 1; 20. Threaded sleeve; 21. Connecting column; 22. Bevel gear 1; 23. Bevel gear 2; 24. Double-axis motor; 25. Limiting groove 2; 26. Fixed rod; 27. Moving plate; 28. One-way valve 1; 29. ​​One-way valve 2. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 2 and Figure 3The utility model provides an embodiment: a polishing device for producing a shield machine cutter head, comprising a workbench 1, a limiting groove 25 is provided inside the workbench 1, a dual-axis motor 24 is fixedly connected inside the limiting groove 25, two output ends of the dual-axis motor 24 are fixedly connected with a fixing rod 26, and two bevel gears 23 are fixedly connected to the outside of the fixing rod 26, limiting grooves 19 are provided on both sides of the inside of the workbench 1, a bevel gear 22 is rotatably connected inside the limiting groove 19, a bidirectional screw rod 18 is fixedly connected to the outside of the bevel gear 12, and two threaded sleeves 20 are externally threadedly connected to the two threaded sleeves 20, a connecting column 21 is fixedly connected to the top of the two threaded sleeves 20, a clamping plate 16 is fixedly connected to the top of the workbench 1, an electric guide rail 12 is installed inside the bracket 2, a cylinder 13 is fixedly connected to the outside of the electric guide rail 12, a polishing disc 14 is fixedly connected to the output end of the cylinder 13, and a cleaning component is installed on the top of the bracket 2.

[0031] Specifically, the workbench 1 is the main supporting platform of the entire device, and a limit groove 19 and a limit groove 25 are arranged inside it for installing and positioning other components. The output end of the dual-axis motor 24 is connected to the fixed rod 26, and two bevel gears 23 are installed on the fixed rod 26 for transmitting and controlling the movement of other components. At the same time, the bevel gear 12 meshing with the bevel gear 23 drives the bidirectional screw 18 to rotate through the limit groove 19. The rotation of the bidirectional screw 18 can control the movement of the threaded sleeve 20. The clamping plate 16 is fixed on the threaded sleeve 20. Through the movement of the clamping plate 16, the fixed tool 17 can realize the polishing operation. The electric guide rail 12 is installed on the bracket 2 for controlling the movement of the polishing disk 14. At the same time, the output end of the cylinder 13 is connected to the polishing disk 14, and the multi-directional polishing of the tool 17 is realized through the movement of the cylinder 13.

[0032] Reference Figure 1 and Figure 4 The cleaning component includes a conveying box 4, the bottom of which is fixedly connected to the top of the bracket 2, a movable plate 27 is slidably connected inside the conveying box 4, a connecting rod 6 is fixedly connected to one side of the movable plate 27, one end of the connecting rod 6 is rotatably connected to a swing rod 7, a conveying pipe 3 is fixedly connected to the external through hole of the conveying box 4, a one-way valve 28 is installed inside the conveying pipe 3, one end of the conveying pipe 3 is fixedly connected to a connecting plate 10, and a plurality of exhaust holes 15 are fixedly connected to the outside of the connecting plate 10, a servo motor 9 is fixedly connected to the top of the bracket 2, a reciprocating wheel 8 is fixedly connected to the output end of the servo motor 9, and a swing rod 7 is rotatably connected to the outside of the reciprocating wheel 8.

[0033] Specifically, the bottom of the conveying box 4 is fixed to the top of the bracket 2, providing a closed environment for the movement of the moving plate 27. The moving plate 27 is slidably connected inside the conveying box 4 and is driven to move by the connecting rod 6 and the swing rod 7. The movement of the moving plate 27 inside the conveying box 4 helps to generate airflow and guide the gas to flow to the connecting plate 10 through the conveying pipe 3. At the same time, under the combination of the connecting rod 6 and the swing rod 7, the moving plate 27 is driven by the reciprocating wheel 8 to slide inside the conveying box 4. The connecting plate 10 is provided with an exhaust hole 15, so that the airflow is discharged from the exhaust hole 15, and then the powder on the tool 17 is cleaned to ensure that the tool 17 is clean. The servo motor 9 is started to provide power to the reciprocating wheel 8, drive the swing rod 7 to move, thereby driving the connecting rod 6 to move. This movement can effectively allow the airflow inside the conveying box 4 to clean the powder attached to the surface of the cutter head through the connecting pipe 5, wherein the conveying pipe 3 is connected to the conveying box 4, and a one-way valve 28 is installed inside to control the flow direction of the airflow. When the movable plate 27 moves to the left, the one-way valve 28 opens, allowing the airflow to flow to the conveying pipe 3; when the movable plate 27 moves to the right, the one-way valve 28 closes, stopping the airflow from flowing to the conveying pipe 3. When the air enters and exits the connecting pipe 5, it ensures that external air enters the conveying box 4 to help clean the powder on the surface of the tool 17.

[0034] Reference Figure 3 The outsides of the two bevel gears 23 are respectively meshed with the outsides of the bevel gears 1 22 at the corresponding positions. One end of the bidirectional screw rod 18 is rotatably connected to the inside of the limiting groove 19. The outside of the threaded sleeve 20 is slidably connected to the inside of the limiting groove 19. A tool 17 is arranged between the two clamping plates 16, and a rubber pad is arranged on the outside of the clamping plate 16.

[0035] Specifically, through the meshing connection between bevel gear 2 23 and bevel gear 1 22, the bidirectional screw 18 rotates at a constant speed, which in turn drives the threaded sleeve 20 to move, thereby causing the two clamping plates 16 to move relative to each other. This process achieves the clamping and fixing of the tool 17. Through the design of the anti-slip pad, the tool 17 will not be misplaced during clamping.

[0036] Reference Figure 1 One end of the swing rod 7 is rotatably connected to the connecting rod 6, the outside of the connecting rod 6 is slidably connected to one side of the conveying box 4, the top of the conveying box 4 is fixedly connected to the connecting pipe 5, and a one-way valve 29 is installed inside the connecting pipe 5. The bottom of the workbench 1 is fixedly connected with supporting legs 11 all around, and the bottom ends of the supporting legs 11 are fixedly connected with anti-slip pads.

[0037] Specifically, by rotating the reciprocating wheel 8, the swing rod 7 swings, so that the connecting rod 6 drives the movable plate 27 to move, and by controlling the connecting pipe 5, external air enters the interior of the conveying box 4. By installing the support legs 11, the workbench 1 is more stable during operation.

[0038] Working principle: First, the staff puts the tool 17 to be polished on the top of the workbench 1, and starts the double-axis motor 24 inside the workbench 1, so that the fixed rod 26 drives the bevel gear 23 to rotate, and then the bevel gear 1 22 meshing with the bevel gear 23 rotates, so that the bidirectional screw 18 rotates. However, under the rotation of the bidirectional screw 18, the threaded sleeve 20 moves inside the limiting groove 19, thereby driving the connecting column 21 to move, so that the clamping plate 16 fixedly connected to the top of the connecting column 21 moves horizontally on the top of the workbench 1, so as to clamp and fix the tool 17. However, the anti-slip pad provided on the outside of the clamping plate 16 can prevent the tool 17 from moving during grinding and polishing. Then, driven by the electric guide rail 12, the polishing disc 14 moves to the position where the tool 17 needs to be polished. At the same time, driven by the cylinder 13, the polishing disc 14 polishes the tool 17 in many aspects.

[0039] Secondly, during polishing, the debris attached to the surface of the tool 17 can be started by the servo motor 9, causing the reciprocating wheel 8 to start rotating, and then driven by the reciprocating wheel 8, the swing rod 7 moves to the left, and then drives the connecting rod 6 to move, so that the movable plate 27 moves inside the conveying box 4, wherein when the movable plate 27 moves to the left, the airflow inside the conveying box 4 passes through the one-way valve 1 28 and is transported to the conveying pipe 3, and at the same time, the one-way valve 29 inside the connecting pipe 5 is closed, however, when the movable plate 27 moves to the right, the one-way valve 1 28 is closed, the one-way valve 2 29 is opened, and the air enters the interior of the conveying box 4 from the connecting pipe 5, wherein the airflow is transported from the conveying pipe 3 to the connecting plate 10, so that the airflow passes through the exhaust hole 15 to clean the powder attached to the surface of the tool 17, thereby improving work efficiency.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A polishing device for producing a shield machine cutter head, comprising a workbench (1), characterized in that: The workbench (1) has a second limiting groove (25) formed inside, a dual-axis motor (24) is fixedly connected inside the second limiting groove (25), two output ends of the dual-axis motor (24) are fixedly connected to a fixing rod (26), the outside of the fixing rod (26) is fixedly connected to two bevel gears (23), the workbench (1) has a first limiting groove (19) formed on both sides inside, a bevel gear (22) is rotatably connected inside the first limiting groove (19), a bidirectional screw rod (18) is fixedly connected outside the bevel gear (22), and the dual-axis motor (24) is fixedly connected to a fixing rod (26) at both ends. Two threaded sleeves (20) are connected to the external thread of the screw rod (18); the tops of the two threaded sleeves (20) are fixedly connected to connecting columns (21); the tops of the connecting columns (21) are fixedly connected to a clamping plate (16); the top of the workbench (1) is fixedly connected to a bracket (2); an electric guide rail (12) is installed inside the bracket (2); the outside of the electric guide rail (12) is fixedly connected to a cylinder (13); the output end of the cylinder (13) is fixedly connected to a polishing disc (14); and a cleaning component is installed on the top of the bracket (2).

2. A polishing device for producing shield machine cutter heads according to claim 1, characterized in that: The cleaning assembly comprises a conveying box (4), the bottom of the conveying box (4) is fixedly connected to the top of the bracket (2), the interior of the conveying box (4) is slidably connected to a movable plate (27), one side of the movable plate (27) is fixedly connected to a connecting rod (6), one end of the connecting rod (6) is rotatably connected to a swing rod (7), a conveying pipe (3) is fixedly connected to an external through hole of the conveying box (4), a one-way valve (28) is installed inside the conveying pipe (3), one end of the conveying pipe (3) is fixedly connected to a connecting plate (10), the outside of the connecting plate (10) is fixedly connected to a plurality of exhaust holes (15), the top of the bracket (2) is fixedly connected to a servo motor (9), the output end of the servo motor (9) is fixedly connected to a reciprocating wheel (8), and the outside of the reciprocating wheel (8) is rotatably connected to a swing rod (7).

3. A polishing device for producing shield machine cutter heads according to claim 1, characterized in that: The exteriors of the two bevel gears 2 (23) are respectively meshedly connected with the exteriors of the bevel gears 1 (22) at corresponding positions.

4. A polishing device for producing shield machine cutter heads according to claim 1, characterized in that: One end of the bidirectional screw rod (18) is rotatably connected to the interior of the limiting groove (19), and the exterior of the threaded sleeve (20) is slidably connected to the interior of the limiting groove (19).

5. The polishing device for producing shield machine cutter heads according to claim 1, characterized in that: A cutter (17) is arranged between the two clamping plates (16), and a rubber pad is arranged outside the clamping plates (16).

6. A polishing device for producing shield machine cutter heads according to claim 2, characterized in that: One end of the swing rod (7) is rotatably connected to a connecting rod (6), and the outside of the connecting rod (6) is slidably connected to one side of the conveying box (4).

7. A polishing device for producing shield machine cutter heads according to claim 2, characterized in that: A connecting pipe (5) is fixedly connected to the top of the conveying box (4), and a second one-way valve (29) is installed inside the connecting pipe (5).

8. A polishing device for producing shield machine cutter heads according to claim 2, characterized in that: The bottom of the workbench (1) is fixedly connected to legs (11) on all sides, and the bottom ends of the legs (11) are fixedly connected to anti-slip pads.

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