Cubic metering stirring tank for ALC production line
By designing a cubic metering mixing tank on the ALC production line, using weighing sensors and adjustment blocks, combined with a stirring device, the problem of raw materials weighing in ALC plate production is solved, the accurate weighing and uniform distribution of raw materials is achieved, and the product quality is ensured. stability.
Patent Information
- Application Number
- CN202323523511.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-23
AI Technical Summary
Strict weighing of raw materials during the ALC plate production process is difficult to achieve, resulting in unstable product quality, and the existing technology cannot effectively solve this problem.
Design a cubic metering mixing tank for ALC production line, including a rack, metering device, tank body and stirring device. By distributing weighing sensors and adjustment blocks on the side of the tank body, combined with the stirring device, the precise weighing and uniformity of the raw materials are achieved. distributed.
The precise weighing and uniform distribution of ALC plate raw materials is achieved, the stability of product quality is ensured, and deviations in the injection process and raw material accumulation problems are avoided.
Smart Images
Figure CN222328627U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembled building equipment, in particular to a cubic metering mixing tank for an ALC production line. Background Art
[0002] ALC board is a high-performance autoclaved aerated concrete. It uses fly ash, cement, lime and other materials as main raw materials. It is a porous concrete formed board cured by high-pressure steam. ALC board has excellent fire resistance, good sound insulation and thermal insulation performance, and is an environmentally friendly board. ALC board is mainly produced by factory assembly line, and its efficient production is achieved through standardized process flow. In the production process of ALC board, in order to ensure product quality, the ratio of raw materials must be strictly controlled, and the raw materials must be strictly weighed and measured before entering the high-speed mixer. The production of ALC board is heavy and requires a large amount of raw materials. How to design a cubic metering mixing tank dedicated to weighing ALC board raw materials has become an engineering problem that needs to be solved urgently in the industry. Summary of the invention
[0003] The utility model aims to provide a cubic metering stirring tank for an ALC production line. By arranging a special metering device on the tank body, a strict proportion of raw materials can be achieved, thereby ensuring that the produced ALC board has qualified quality requirements.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] A cubic metering stirring tank for an ALC production line comprises a frame, a metering device, a tank body and a stirring device.
[0006] The frame comprises upright posts and cross braces. The frame is a frame structure, which is welded by upright posts and cross braces, and the tank body is installed in the frame.
[0007] The metering device includes a weighing device and an adjusting block. The weighing device includes a weighing sensor, an upper support, and a bottom plate. The upper support is fixedly connected to the upper edge of the tank body, the bottom of the upper support is fixedly connected to the weighing sensor, the bottom of the weighing sensor is connected to the bottom plate, and the bottom plate is fixedly welded to the frame.
[0008] The adjustment block includes a hinge support and a bearing, wherein the hinge support is fixedly welded on the frame; the bearing is connected to the hinge support through a revolving pair, and the bearing is also connected to the side of the tank body through a moving pair. The adjustment block can ensure that the tank body remains balanced during the filling process to avoid weighing deviation.
[0009] The weighing devices and adjusting blocks are respectively divided into three groups, which are arranged in an array on the side of the tank body, and can realize the weighing of the tank body and the raw materials inside it.
[0010] The tank body comprises a cylinder, a cylinder cover, a discharge port, and a canvas exhaust hole. The cylinder and the cylinder cover are fixedly connected by bolts, the lower end of the cylinder is provided with a discharge port, and the cylinder cover is provided with a canvas exhaust hole.
[0011] The stirring device comprises a driving motor, a reducer and a stirrer. The power output end of the driving motor is fixedly connected to the input end of the reducer, and the reducer base is fixedly connected to the stirrer.
[0012] The agitator comprises a stirring bracket, a machine base, a stirring shaft, and an impeller. The stirring bracket is fixedly connected to the cross brace, and the machine base is fixedly connected to the stirring bracket; the upper end of the machine base is fixedly connected to the reducer, and a stirring shaft extends from the bottom of the machine base, and the end of the stirring shaft is connected to the impeller. A material injection port is also opened on the side of the machine base, and the inside of the machine base is connected to the tank body.
[0013] Compared with the prior art, the outstanding features of the utility model are:
[0014] 1. The utility model discloses a cubic metering mixing tank for an ALC production line, which can accurately weigh raw materials and avoid deviations during the filling process by distributing multiple weighing sensors in an array on the side of the tank body and arranging adjustment blocks.
[0015] 2. The utility model discloses a cubic metering stirring tank for an ALC production line. A stirring device is provided during the weighing process, which can ensure that the injected raw materials are evenly distributed and help to achieve accurate weighing. At the same time, the stirring device helps to unload the materials and prevent the raw materials from accumulating in the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is one of the schematic diagrams of a cubic metering stirring tank for an ALC production line of the utility model.
[0017] Figure 2 This is the second schematic diagram of a cubic metering stirring tank for an ALC production line of the utility model.
[0018] Figure 3 This is the third schematic diagram of a cubic metering stirring tank for an ALC production line of the utility model.
[0019] Figure 4 This is the fourth schematic diagram of a cubic metering stirring tank for an ALC production line of the utility model. Implementation
[0020] Comparison Figure 1 , Figure 4 The ALC production line uses a cubic metering stirring tank, which includes a frame 1, a metering device 2, a tank body 3, and a stirring device 4.
[0021] Comparison Figure 1 , Figure 2 The frame 1 comprises columns 5 and cross braces 6. The frame 1 is a frame structure, which is welded by columns 5 and cross braces 6, and the tank body 3 is installed in the frame.
[0022] Comparison Figure 1 , Figure 3 , Figure 4 The metering device 2 includes a weighing device 7 and an adjusting block 8. The weighing device 7 includes a weighing sensor 9, an upper support 10, and a bottom plate 11. The upper support 10 is fixedly connected to the upper edge of the tank body 3, the bottom of the upper support 10 is fixedly connected to the weighing sensor 9, the bottom of the weighing sensor 9 is connected to the bottom plate 11, and the bottom plate 11 is fixedly welded to the frame 1.
[0023] Comparison Figure 1 , Figure 2 , Figure 3 , Figure 4 The adjusting block 8 comprises a hinge support 12 and a bearing 13. The hinge support 12 is fixedly welded on the frame 1. The bearing 13 is connected to the hinge support 12 through a rotating pair 26. The bearing 13 is also connected to the side of the tank body 3 through a moving pair 27. The adjusting block 8 can ensure that the tank body 3 remains balanced during the filling process to avoid deviation in weighing.
[0024] Comparison Figure 1 , Figure 2 , Figure 4 The weighing device 7 and the adjusting block 8 are respectively divided into three groups, and the array is distributed on the side of the tank body 3, so as to realize the weighing of the tank body 3 and the raw materials inside the tank body 3.
[0025] Comparison Figure 1 , Figure 2 The tank body 3 comprises a cylinder body 14, a cylinder cover 15, a discharge port 16, and a canvas exhaust hole 17. The cylinder body 14 and the cylinder cover 15 are fixedly connected by bolts, and the lower end of the cylinder body 14 is provided with a discharge port 16; the cylinder cover 15 is provided with a canvas exhaust hole 17, and the canvas exhaust hole 17 is used to exhaust the air of the tank body 3 during the filling process to avoid the cavity phenomenon.
[0026] Comparison Figure 4 The stirring device 4 includes a driving motor 18, a reducer 19, and a stirrer 20. The power output end of the driving motor 18 is fixedly connected to the input end of the reducer 19, and the base of the reducer 19 is fixedly connected to the stirrer 20.
[0027] Comparison Figure 1 , Figure 2 , Figure 4The stirrer 20 comprises a stirring support 21, a base 22, a stirring shaft 23, and an impeller 24. The stirring support 21 is fixedly connected to the cross brace 6, and the base 22 is fixedly connected to the stirring support 21; the upper end of the base 22 is fixedly connected to the reducer 19, and a stirring shaft 23 extends from the bottom of the base 22, and the end of the stirring shaft 23 is connected to the impeller 24. The side of the base 22 is also provided with an injection port 25, and the inside of the base 22 is connected to the tank body 3. During operation, the raw materials are sequentially injected into the tank body 3 through the injection port 25.
[0028] Except for the technical features described in the specification, all other technical features are known technologies to the professionals in this field.
Claims
1. A cubic metering stirring tank for an ALC production line, comprising a frame, a metering device, a tank body, and a stirring device, characterized in that: The frame comprises columns and cross braces; the frame is a frame structure, which is welded by columns and cross braces, and the tank body is installed in the frame; The metering device includes a weighing device and an adjusting block; the weighing device includes a weighing sensor, an upper support, and a bottom plate, the upper support is fixedly connected to the upper edge of the tank body, the bottom of the upper support is fixedly connected to the weighing sensor, the bottom of the weighing sensor is connected to the bottom plate, and the bottom plate is fixedly welded to the frame.
2. The cubic metering stirring tank for ALC production line according to claim 1, characterized in that: The adjusting block comprises a hinge support and a bearing, wherein the hinge support is fixedly welded on the frame; the bearing is connected to the hinge support via a rotating pair, and the bearing is also connected to the side of the tank body via a moving pair; The weighing devices and adjusting blocks are respectively divided into three groups, and the arrays are distributed on the side of the tank body.
3. The cubic metering stirring tank for ALC production line according to claim 1, characterized in that: The tank body comprises a cylinder, a cylinder cover, a discharge port, and a canvas exhaust hole; the cylinder and the cylinder cover are fixedly connected by bolts, and the lower end of the cylinder is provided with a discharge port; the cylinder cover is provided with a canvas exhaust hole.
4. The cubic metering stirring tank for ALC production line according to claim 1, characterized in that: The stirring device comprises a driving motor, a reducer, and a stirrer, wherein the power output end of the driving motor is fixedly connected to the input end of the reducer, and the reducer base is fixedly connected to the stirrer; The agitator comprises a stirring bracket, a machine base, a stirring shaft and an impeller; the stirring bracket is fixedly connected to the cross brace, and the machine base is fixedly connected to the stirring bracket; the upper end of the machine base is fixedly connected to the reducer, a stirring shaft extends from the bottom of the machine base, and the end of the stirring shaft is connected to the impeller; a material injection port is also opened on the side of the machine base, and the inside of the machine base is connected to the tank body.