Plastic bottle garbage crusher

By designing the return material assembly and screening screen, the problem of screen accumulation in existing plastic bottle crushers has been solved, realizing automated screening and efficient crushing, and improving the ease of operation and screening effect of the crusher.

CN222328764UActive Publication Date: 2025-01-10CHANGSHA QIUSHEN RENEWABLE RESOURCES CO LTD

Patent Information

Application Number
CN202420681862.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-01-10
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

In existing plastic bottle crushers, larger plastic fragments tend to accumulate on the screen surface during the screening process, affecting the screen's passage and reducing the crushing progress. Furthermore, manual cleaning is cumbersome.

Method used

The system employs a return assembly and screening screen design. A servo motor drives the conveying auger blades to re-feed plastic fragments that do not meet the particle size requirements into the feed pipe. The fragments are then crushed again by the crushing rollers. Combined with the inclined design of the screening screen and the limiting slide bar structure, large-diameter fragments are ensured to slide into the return pipe to avoid accumulation. At the same time, the plastic bottles are pre-treated by the extrusion rollers to improve the screening effect.

Benefits of technology

It achieves automated screening without the need for manual screen cleaning, ensuring normal operation of the crusher, improving screening efficiency and crushing effect, and avoiding the obstruction of small-diameter fragments by large-diameter fragments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crushers, in particular to a plastic bottle garbage crusher which comprises a crushing box and a feeding pipe erected on the upper right portion of the crushing box, a conveying belt is arranged on the inner wall of the feeding pipe, two crushing rollers are rotationally connected to the interior of the crushing box, and the discharging end of the feeding pipe faces the position between the two crushing rollers. A screening net is arranged in the smashing box, and a material collecting frame is arranged on the inner bottom wall of the smashing box. According to the plastic bottle crushing device, crushed plastic bottles fall on the surface of the screening net to be screened, plastic fragments meeting the particle size requirement penetrate through the screening net to fall into the material collecting frame, and plastic fragments which do not meet the particle size requirement can slide rightwards along the screening net; the conveying auger blade conveys the plastic fragments which do not meet the particle size requirement into the feeding pipe again, then the plastic fragments are smashed again till the plastic fragments can penetrate through the screening net, by means of the machining mode, an operator does not need to clean the surface of the screening net additionally, and operation is easy.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to a plastic bottle garbage crusher. Background Art

[0002] Plastic bottles are the most common disposable plastic packaging containers in daily life. They are not easy to break, low cost, high transparency, and food-grade raw materials. Since plastic bottles are disposable packaging containers, they are usually discarded after use. However, plastic bottles are difficult to degrade naturally. A large number of discarded plastic bottles will pose a serious threat to the environment. Therefore, plastic bottles need to be recycled and reused. When processing recycled plastic bottles, a crusher is needed to crush the waste plastic bottles.

[0003] After searching, the existing patent (publication number: CN214521333U) discloses a plastic bottle crusher. When using this solution, the crushing roller is used to crush the plastic bottles, and before crushing the plastic bottles, they are squeezed to flatten the plastic bottles, which is more conducive to the crushing roller. At the same time, after the crushing is completed, the crushed materials are screened by the screen. The materials that meet the crushing requirements will pass through the screen and enter the material transport vehicle; while the materials that do not meet the requirements are intercepted on the screen. The sealed door is opened and the intercepted materials can be collected and recycled. Therefore, by screening the crushed materials, it is prevented that larger unprocessed plastic waste pieces are also recycled together, which is more conducive to the subsequent plastic recycling process. However, in the process of realizing the utility model, the inventor discovered that the prior art had the following problems: during use, the above-mentioned plastic bottle garbage crusher uses a screen to screen the crushed plastic fragments and particles, and the plastic particles that meet the particle size requirements pass through the screen and fall into the material transport cart. As for the plastic fragments with larger particle sizes that are difficult to pass through the screen, they will continue to accumulate on the surface of the screen, requiring the operator to actively open the sealing door to remove them, which is cumbersome to operate. In addition, during the crushing process, the large-particle plastic fragments accumulated on the surface of the screen will reduce the passability of the screen and hinder the normal discharge of small-particle plastic fragments, thereby affecting the crushing operation progress of the entire crusher.

[0004] In view of this, the utility model proposes a plastic bottle garbage crusher. Utility Model Content

[0005] The purpose of the utility model is to provide a plastic bottle garbage crusher to solve the problems raised in the above background technology.

[0006] A plastic bottle garbage crusher comprises a crushing box and a feed pipe mounted on the upper right side of the crushing box, a conveyor belt is arranged on the inner wall of the feed pipe, two crushing rollers are rotatably connected inside the crushing box, a discharge end of the feed pipe faces between the two crushing rollers, a screening net is arranged inside the crushing box, a collection frame is arranged on the inner bottom wall of the crushing box, an upper opening of the collection frame corresponds to the position of the screening net, the screening net is in a state of tilting to the right, and a return material assembly is arranged between the crushing box and the feed pipe;

[0007] The return material assembly includes a return material pipe fixedly installed on the right side of the crushing box, a screen outlet is opened on the right side wall of the crushing box corresponding to the low end of the screening net, the screen outlet is connected to the return material pipe, the top of the return material pipe is connected to the feed pipe, and a servo motor is fixedly installed on the right side of the crushing box, the output shaft of the servo motor extends to the interior of the return material pipe and is fixedly installed with a feeding auger blade.

[0008] As a preferred technical solution, a reduction motor for driving the left pulverizing roller to rotate clockwise is fixedly installed on the front of the pulverizing box, and the two pulverizing rollers are connected by a gear plate transmission, and the two pulverizing rollers rotate in opposite directions.

[0009] As an optimal technical solution, the screening net is movably installed inside the crushing box, and limiting slide bars are fixedly installed at the four corners of the lower side of the screening net. A connecting block is fixedly installed on the inner wall of the crushing box, and the limiting slide bar is passed through the surface of the connecting block.

[0010] As a preferred technical solution, a return spring is sleeved on the surface of the limit slide rod, the top of the return spring is pressed against the surface of the screening net, and the bottom of the return spring is pressed against the upper surface of the connecting block.

[0011] As a preferred technical solution, the right side of the crushing box is rotatably connected to a crankshaft, the output shaft of the servo motor is transmission-connected to the crankshaft through a bevel gear, the surface of the crankshaft is rotatably connected to a transmission rod, and the other end of the transmission rod is rotatably connected to the surface of the screening net.

[0012] As a preferred technical solution, a plurality of longitudinal blocking bars are welded on the surface of the screening net.

[0013] As a preferred technical solution, a driving motor is fixedly installed on the front of the feed tube, the output shaft of the driving motor extends into the interior of the feed tube and is fixedly installed with an extrusion roller, the position of the extrusion roller corresponds to the conveyor belt, and a plurality of needles are evenly arranged on the surface of the extrusion roller.

[0014] As a preferred technical solution, a combing plate is welded to the inner wall of the feed pipe, and a combing groove is opened on the surface of the combing plate, and the combing groove corresponds to the position of the needle.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model feeds the recycled plastic bottles after sorting through a conveyor belt inside a feed pipe, and the plastic bottles fall into between two crushing rollers to realize crushing processing operation. By setting a screening net, the plastic fragments that meet the particle size requirements after crushing pass through the screening net and fall into the aggregate frame, while those that do not meet the particle size requirements will slide to the right along the screening net and enter the return pipe. Under the driving action of the servo motor, the feeding auger blades re-input the plastic fragments that do not meet the particle size requirements into the feed pipe, and then use the crushing rollers to crush the plastic fragments again until the plastic fragments can pass through the screening net. With this processing method, the operator does not need to clean the surface of the screening net additionally, and the operation is simple. Moreover, since large-volume plastic fragments slide on the surface of the screening net and will not accumulate on the surface of the screening net, they will not hinder the discharge of small-size plastic fragments, thereby ensuring that the crusher can operate normally.

[0017] The utility model discloses that when recycled plastic is fed from a feed pipe, the extrusion roller is driven to rotate by a driving motor, so that the plastic bottle can be initially extruded. During the extrusion process, the pricking needle can pierce the plastic bottle, which is convenient for the subsequent crushing of the plastic bottle by a crushing roller. When the plastic fragments are located on the surface of the screening net, under the action of the limit slide bar and the connecting block, the screening net is movably installed inside the crushing box, and the crankshaft is driven to rotate by the rotation of the servo motor, which can drive the transmission rod to swing, so that the screening net is vibrated, and the mobility of the plastic fragments is improved, thereby improving the screening effect of the screening net on the plastic fragments, and facilitating the plastic fragments with larger particle sizes to slide into the inside of the return pipe. By arranging a longitudinal baffle on the surface of the screening net, the plastic fragments can be blocked, and the speed at which the plastic fragments slide down on the surface of the screening net can be slowed down, so as to prevent the small particle size fragments that meet the screening requirements of the screening net from sliding into the return pipe quickly, thereby ensuring that the small particle size fragments can be discharged normally. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the front section structure of the utility model;

[0020] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;

[0021] Figure 4 for Figure 2 Enlarged structural diagram at B in the middle.

[0022] In the figure: 1. crushing box; 2. feeding pipe; 3. conveyor belt; 4. crushing roller; 5. screening net; 6. collecting frame; 7. return pipe; 8. sieve outlet; 9. servo motor; 10. feeding auger blade; 11. reduction motor; 12. limit slide bar; 13. connecting block; 14. reset spring; 15. crankshaft; 16. transmission rod; 17. longitudinal stop rod; 18. driving motor; 19. squeezing roller; 20. needle; 21. combing plate. DETAILED DESCRIPTION

[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] According to the attached Figure 1-4 As shown, an embodiment of the utility model provides a plastic bottle garbage shredder, comprising a shredding box 1 and a feed pipe 2 mounted on the upper right side of the shredding box 1, a conveyor belt 3 is arranged on the inner wall of the feed pipe 2, two shredding rollers 4 are rotatably connected inside the shredding box 1, and the discharge end of the feed pipe 2 faces between the two shredding rollers 4, a reduction motor 11 for driving the left shredding roller 4 to rotate clockwise is fixedly installed on the front side of the shredding box 1, and the two shredding rollers 4 are connected by a gear plate transmission, and the two shredding rollers 4 rotate in opposite directions.

[0025] When the utility model is in use, the whole device is connected to an external power control system, and the recycled plastic bottles after sorting are fed into the feed pipe 2 through the conveyor belt 3, and the reduction motor 11 drives the two crushing rollers 4 to rotate, and the plastic bottles fall between the two crushing rollers 4 to be squeezed to realize the crushing processing operation.

[0026] A screening net 5 is arranged inside the crushing box 1, and an aggregate frame 6 is arranged on the inner bottom wall of the crushing box 1. The upper opening of the aggregate frame 6 corresponds to the position of the screening net 5, and the screening net 5 is in a state of being tilted to the right.

[0027] By providing the screening net 5, the plastic fragments meeting the particle size requirements after being crushed pass through the screening net 5 and fall into the aggregate frame 6, thereby achieving the purpose of screening the plastic fragments.

[0028] A material return assembly is provided between the crushing box 1 and the feeding pipe 2 .

[0029] The return material assembly includes a return material pipe 7 fixedly installed on the right side of the crushing box 1. A screen outlet 8 is opened on the right side wall of the crushing box 1 corresponding to the lower end of the screening net 5. The screen outlet 8 is connected to the return material pipe 7. The top of the return material pipe 7 is connected to the feed pipe 2. A servo motor 9 is fixedly installed on the right side of the crushing box 1. The output shaft of the servo motor 9 extends to the interior of the return material pipe 7 and is fixedly installed with a feeding auger blade 10.

[0030] By setting up a return material component, the plastic fragments that do not meet the particle size requirements after crushing will slide to the right along the screening net 5 and enter the return material pipe 7. Under the drive of the servo motor 9, the feeding auger blade 10 will re-input the plastic fragments that do not meet the particle size requirements into the feed pipe 2, and then the crushing roller 4 will be used to crush the plastic fragments again, and the cycle will be repeated until the plastic fragments can pass through the screening net 5. With this processing method, the operator does not need to clean the surface of the screening net 5 additionally, and the operation is simple. In addition, since the screening net 5 is set obliquely, large-volume plastic fragments slide on the surface of the screening net 5 and will not accumulate on the surface of the screening net 5. It will not hinder the discharge of small-size plastic fragments, ensuring that the crusher can operate normally.

[0031] As a preferred embodiment of the present invention, the screening net 5 is movably installed inside the crushing box 1, and the screening net 5 is fixedly installed with limiting slide bars 12 at the four corners of its lower side. The inner wall of the crushing box 1 is fixedly installed with a connecting block 13, and the limiting slide bar 12 is passed through the surface of the connecting block 13.

[0032] A return spring 14 is sleeved on the surface of the limiting slide bar 12 . The top of the return spring 14 is pressed against the surface of the screening net 5 , and the bottom of the return spring 14 is pressed against the upper surface of the connecting block 13 .

[0033] The right side of the crushing box 1 is rotatably connected to a crankshaft 15 , the output shaft of the servo motor 9 is transmission-connected to the crankshaft 15 via a bevel gear, the surface of the crankshaft 15 is rotatably connected to a transmission rod 16 , and the other end of the transmission rod 16 is rotatably connected to the surface of the screening net 5 .

[0034] In this solution, when plastic fragments fall on the surface of the screening net 5, under the action of the limiting slide bar 12 and the connecting block 13, the screening net 5 is movably installed inside the crushing box 1, and the crankshaft 15 is driven to rotate by the rotation of the servo motor 9, which can drive the transmission rod 16 to swing, so that the screening net 5 vibrates, and the mobility of the plastic fragments is improved, thereby improving the screening effect of the screening net 5 for plastic fragments, and facilitating the plastic fragments with larger particle sizes to slide into the return pipe 7.

[0035] As a preferred embodiment of this embodiment, a plurality of longitudinal blocking rods 17 are welded on the surface of the screening net 5 .

[0036] Furthermore, by setting a longitudinal baffle 17 on the surface of the screening net 5, the plastic fragments can be blocked, slowing down the speed of the plastic fragments sliding down the surface of the screening net 5, preventing small particle size fragments that meet the screening requirements of the screening net 5 from sliding quickly into the return pipe 7, and ensuring that the small particle size fragments can be discharged normally.

[0037] As a preferred embodiment of the present invention, a driving motor 18 is fixedly installed on the front of the feeding tube 2, and the output shaft of the driving motor 18 extends to the inside of the feeding tube 2 and is fixedly installed with an extrusion roller 19, which corresponds to the position of the conveyor belt 3, and a plurality of needles 20 are evenly arranged on the surface of the extrusion roller 19.

[0038] In this solution, when recycled plastic is fed from the feed pipe 2, the extrusion roller 19 is driven by the drive motor 18 to rotate, so that the plastic bottle can be initially squeezed. During the squeezing process, the piercing needle 20 can pierce the plastic bottle to reduce the volume of the plastic bottle, making it easier to subsequently use the crushing roller 4 to crush the plastic bottle and improve the crushing effect.

[0039] As a preferred embodiment of the present invention, a combing plate 21 is welded to the inner wall of the feed tube 2 , and a combing groove is provided on the surface of the combing plate 21 , and the combing groove corresponds to the position of the needle 20 .

[0040] Furthermore, by providing the combing plate 21, the needles 20 on the surface of the squeezing roller 19 can be combed to prevent the plastic bottles from being pierced and remaining on the surface of the needles 20.

[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A plastic bottle waste crusher, comprising a crushing box (1) and a feed pipe (2) mounted on the upper right side of the crushing box (1), the inner wall of the feed pipe (2) being provided with a conveyor belt (3), the crushing box (1) being internally rotatably connected to two crushing rollers (4), the discharge end of the feed pipe (2) being directed toward between the two crushing rollers (4), characterized in that: A screening net (5) is arranged inside the crushing box (1), and a material collection frame (6) is arranged on the inner bottom wall of the crushing box (1). The upper opening of the material collection frame (6) corresponds to the position of the screening net (5), and the screening net (5) is in a state of tilting to the right. A material return assembly is arranged between the crushing box (1) and the feed pipe (2); The return material assembly comprises a return material pipe (7) fixedly mounted on the right side of the crushing box (1); a screen outlet (8) is provided on the right side wall of the crushing box (1) corresponding to the lower end of the screening net (5); the screen outlet (8) is connected to the return material pipe (7); the top end of the return material pipe (7) is connected to the feed pipe (2); a servo motor (9) is fixedly mounted on the right side of the crushing box (1); the output shaft of the servo motor (9) extends into the interior of the return material pipe (7) and is fixedly mounted with a feed auger blade (10).

2. A plastic bottle garbage crusher according to claim 1, characterized in that: A reduction motor (11) is fixedly mounted on the front of the pulverizing box (1) for driving the left pulverizing roller (4) to rotate clockwise. The two pulverizing rollers (4) are connected to each other via a gear plate, and the two pulverizing rollers (4) rotate in opposite directions.

3. The plastic bottle garbage crusher according to claim 1, characterized in that: The screening net (5) is movably mounted inside the crushing box (1), and limit slide bars (12) are fixedly mounted at the four corners of the lower side of the screening net (5). A connecting block (13) is fixedly mounted on the inner wall of the crushing box (1), and the limit slide bar (12) is inserted through the surface of the connecting block (13).

4. A plastic bottle garbage crusher according to claim 3, characterized in that: A return spring (14) is sleeved on the surface of the limit slide bar (12), the top of the return spring (14) is pressed against the surface of the screening net (5), and the bottom of the return spring (14) is pressed against the upper surface of the connecting block (13).

5. The plastic bottle garbage crusher according to claim 3, characterized in that: The right side of the crushing box (1) is rotatably connected to a crankshaft (15); the output shaft of the servo motor (9) is transmission-connected to the crankshaft (15) via a bevel gear; the surface of the crankshaft (15) is rotatably connected to a transmission rod (16); the other end of the transmission rod (16) is rotatably connected to the surface of the screening net (5).

6. The plastic bottle garbage crusher according to claim 3, characterized in that: A plurality of longitudinal blocking rods (17) are welded to the surface of the screening net (5).

7. The plastic bottle garbage crusher according to claim 1, characterized in that: A driving motor (18) is fixedly mounted on the front side of the feeding tube (2); an output shaft of the driving motor (18) extends into the interior of the feeding tube (2) and is fixedly mounted with an extrusion roller (19); the extrusion roller (19) corresponds to the position of the conveyor belt (3); and a plurality of needles (20) are evenly arranged on the surface of the extrusion roller (19).

8. The plastic bottle garbage crusher according to claim 7, characterized in that: A combing plate (21) is welded to the inner wall of the feed pipe (2), and a combing groove is provided on the surface of the combing plate (21), wherein the combing groove corresponds to the position of the needle (20).

Citation Information

Patent Citations

  • Plastic bottle crusher

    CN214521333U

Cited By

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    CN120533790A