Film sticking machine

By designing structures such as columns, downward mechanisms and lift drive cylinders in the film sticker, the problem that conventional film stickers cannot meet the film needs of small products is solved, and the close fit and stable position between the diaphragm and the product is achieved, which improves the Filming effect.

CN222330099UActive Publication Date: 2025-01-10XIAMEN QIQIANGSHENG MOULDS CO LTD
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Patent Information

Application Number
CN202421251778.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-10
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The overall structure of conventional film stickers is complex and cannot meet the filming needs of other small products such as headphone boxes.

Method used

A film sticker consisting of two oppositely arranged columns, downward mechanism, lifting drive cylinder, movable base, film roller assembly and diaphragm stage is designed. The diaphragm position is ensured through the pumping passage and the external pumping pump. The pressing mechanism and the lifting drive cylinder simultaneously drive the lower pressing block and the movable base downward. The film roller assembly applies force to the diaphragm to roll the film to ensure a close fit between the diaphragm and the product.

Benefits of technology

It effectively avoids the position deviation of the product during filming, improves the film effect and density, and meets the filming needs of small products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of film sticking equipment, in particular to a film sticking machine which comprises two stand columns which are oppositely arranged, a downward pressing mechanism is fixed to the top of each stand column, and a downward pressing block is fixed to the top of each stand column. A lifting driving air cylinder is fixed between the stand columns, and a movable base is fixed between the stand columns. Mounting frames are fixed to the two sides of the movable base correspondingly, film pasting roller assemblies and film carrying tables are fixed to the tops of the mounting frames, a product is placed on the movable base, and the downward pressing mechanism drives the downward pressing block to move downwards to abut against the top of the product. The downward pressing mechanism and the lifting driving air cylinder synchronously drive the downward pressing block and the movable base to move downwards, the two ends of the membrane are turned upwards, and the membrane pasting roller assembly conducts rolling membrane pasting on the membrane; and in the ascending process, the film pasting roller assembly conducts rolling film pasting on the module at a time, two times of film pasting rolling are conducted in the one-time film pasting process, the pasting compactness between a film and a product is fully guaranteed, and the film pasting effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of film pasting equipment, in particular to a film pasting machine. Background Art

[0002] Film laminating equipment, also known as film laminating machine, is a machine specially used to apply protective film or anti-riot film on the surface of equipment in the electronics / communications / semiconductor industries. It can ensure that there are no bubbles or scratches during the film laminating process, and improve the success rate and efficiency of film laminating.

[0003] Film laminating equipment is efficient and convenient. Using a film laminating machine can quickly and accurately fix the protective film on the equipment, avoiding problems such as unevenness and bubbling when manually laminating, and improving the success rate and efficiency of film laminating. It is also simple to operate and easy to use. Users can easily master its use method, reducing the difficulty and cost of operation. Film laminating machines are widely used in electronics, communications, semiconductors, glass, furniture and other industries, such as mobile phones, tablets, e-books, car displays, VR, smart wearable devices and other products.

[0004] For example, the invention patent of the application number CN201911180615.6, which is named as a film laminating machine, includes a frame, a left film supporting device, a right film supporting device and a film pressing device, the left film supporting device and the right film supporting device are relatively installed on the frame, the left film supporting device and the right film supporting device are used to rotatably support the roll material wound by the film or the backing paper, and the film pressing device is arranged under the frame. The overall structure is complex and cannot meet the film laminating needs of other small products such as earphone boxes. Utility Model Content

[0005] The purpose of the utility model is to provide a film laminating machine, aiming to improve the problem that the overall structure of the conventional film laminating machine is complex and cannot meet the film laminating needs of other small products such as earphone boxes.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A film laminating machine comprises two oppositely arranged upright columns.

[0008] A pressing mechanism is fixed on the top of the column, the driving end of the pressing mechanism faces downward and is fixed with a pressing block;

[0009] A lifting drive cylinder is fixed between the columns, the driving end of the lifting drive cylinder faces upward and is fixed with a movable base, and the pressing mechanism, the pressing block, the movable base and the lifting drive cylinder are arranged in sequence from top to bottom on the same vertical plane;

[0010] Mounting frames are fixed on both sides of the movable base, a film-sticking roller assembly and a diaphragm carrier are fixed on the top of the mounting frame, the film-sticking roller assembly is located between the diaphragm carrier and the movable base, a plurality of exhaust channels are opened on the diaphragm carrier, and the exhaust channels are connected to an external exhaust pump.

[0011] Furthermore, a limiting groove is provided on the film carrier, the limiting groove is connected to the outside near the film-sticking roller, and the air extraction channel is provided in the limiting groove.

[0012] Furthermore, the film sticking roller assembly includes a roller seat, the roller seat is fixed on a mounting frame, and a film sticking roller is rotatably arranged on the top of the roller seat via a rotating shaft.

[0013] Furthermore, two guide limit rods are arranged between the columns, first guide channels are opened at both ends of the movable base, and limit channels are opened at both ends of the pressing mechanism. The top ends of the two guide limit rods pass through the two first guide channels respectively and are embedded in the two limit channels respectively.

[0014] Furthermore, a limiting step protruding outward is provided at the bottom of the side surface opposite to the column, and the bottom end of the guide limiting rod is inserted and fixed in the limiting step.

[0015] Furthermore, a positioning component is fixed on the movable base, and the positioning component positions the bottom of the product and the diaphragm.

[0016] Furthermore, the positioning assembly includes a supporting protrusion and positioning blocks distributed on both sides of the supporting protrusion, the top surface of the supporting protrusion is in contact with the bottom surface of the middle part of the diaphragm, a positioning hole is opened on the diaphragm, the positioning blocks correspond to the positioning holes one by one, and the positioning blocks are inserted into the positioning holes.

[0017] Furthermore, the positioning block is provided with a truncated cone positioning portion and a cylindrical positioning portion which are connected to each other from top to bottom, and the top surface diameter of the truncated cone positioning portion is smaller than the bottom surface diameter.

[0018] Furthermore, the pressing mechanism includes a pressing cylinder and a mounting cross bar, and the two ends of the mounting cross bar are respectively fixedly connected to the top ends of the two columns.

[0019] The pressing cylinder is fixed on the top surface of the mounting cross bar, the driving end of the pressing cylinder extends downward through the mounting cross bar, and is detachably fixed to the mounting seat by bolts, and the pressing block is fixed on the bottom surface of the mounting seat;

[0020] The two ends of the mounting seat are provided with a second guide channel, the limiting channels are provided at the two ends of the mounting cross bar, and the top end of the guide limiting rod passes through the first guide channel and the second guide channel and is embedded in the limiting channel.

[0021] After adopting the above technical solution, the utility model has the following advantages compared with the background technology:

[0022] In this solution, the diaphragm is placed on the diaphragm carrier, and the diaphragm carrier adsorbs the diaphragm through the vacuum channel and the external vacuum pump to ensure that the position of the diaphragm will not change before film application; the product is placed on the movable base, and the downward pressure mechanism drives the downward pressure block to press against the top of the product, thereby limiting the position of the product to prevent the product from shifting during the film application process and affecting the film application effect. The downward pressure mechanism and the lifting drive cylinder synchronously drive the downward pressure block and the movable base downward, and the two ends of the diaphragm are folded upward. The film application roller assembly applies a force toward the product direction to the diaphragm to roll the film. After the downward film application is completed, the downward pressure mechanism and the lifting drive cylinder synchronously drive the downward pressure block and the movable base upward to unload the material. During the upward process, the film application roller assembly rolls the module to apply the film once, and the film application is rolled twice during one film application process, fully ensuring the tightness of the fit between the diaphragm and the product and improving the film application effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural schematic diagram of the film laminating machine of the utility model;

[0024] Figure 2 It is an enlarged schematic diagram of the structure of part A of the film laminating machine of the utility model;

[0025] Figure 3 This is a schematic diagram of the exploded structure of the film laminating machine of the utility model;

[0026] Figure 4 This is a schematic diagram of the film structure of the film laminating machine of the utility model;

[0027] Figure 5 It is a schematic diagram of the membrane explosion structure of the film laminating machine described in the utility model.

[0028] Description of reference numerals:

[0029] 1. Column; 11. Limiting step; 12. Insert block;

[0030] 2. Pressing mechanism; 21. Mounting cross bar; 211. Limiting channel; 22. Pressing cylinder; 23. Mounting seat; 231. Second limiting channel; 24. Pressing block;

[0031] 3. Lifting drive cylinder;

[0032] 4. movable base; 41. first limiting channel; 42. positioning assembly; 421. supporting protrusion; 422. positioning block; 4221. truncated table positioning part; 4222. cylindrical positioning part;

[0033] 5. Mounting frame; 51. Film pasting roller assembly; 511. Roller seat; 512. Film pasting roller; 52. Film carrier; 521. Limiting groove; 522. Air extraction channel;

[0034] 6. Guide limit rod;

[0035] 7. Bottom plate; 71. Socket;

[0036] 8. Diaphragm; 81. First release film; 811. Film tearing notch; 82. Protective film; 83. Second release film. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0038] In addition, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element of the present invention must have a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] When an element is referred to as being “fixed to” or “disposed on” or “provided on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0040] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0041] Example

[0042] Please refer to Figure 1-5As shown, this embodiment provides a film laminating machine, including two oppositely arranged columns 1, a pressing mechanism 2 is fixed on the top of the column 1, the driving end of the pressing mechanism 2 faces downward, and a pressing block 24 is fixed. A lifting drive cylinder 3 is fixed between the columns 1, the driving end of the lifting drive cylinder 3 faces upward, and a movable base 4 is fixed. The pressing mechanism 2, the pressing block 24, the movable base 4 and the lifting drive cylinder 3 are arranged in sequence from top to bottom on the same vertical plane. Mounting frames 5 are fixed on both sides of the movable base 4, and a film laminating roller assembly 51 and a film carrier 52 are fixed on the top of the mounting frame 5. The film laminating roller assembly 51 is located between the film carrier 52 and the movable base 4. Please refer to Figure 2 As shown, a plurality of air extraction channels 522 are provided on the diaphragm carrier 52, and the air extraction channels 522 are connected to an external air extraction pump through an air pipe (not shown in the attached figure). The diaphragm 8 is placed on the diaphragm carrier 52, and the diaphragm carrier 52 adsorbs the diaphragm 8 through the air extraction channels 522 and the external air extraction pump to ensure that the position of the diaphragm 8 will not change before the film is applied. At the same time, the two diaphragm carriers 52 adsorb the two ends of the diaphragm 8 to fully ensure the stability of the module; the middle part of the diaphragm 8 is covered on the movable base 4, and the subsequent products are placed on the movable base 4 and pressed on the top of the diaphragm 8. The pressing mechanism 2 drives the pressing block 24 downward to press against the top of the product, thereby limiting the position of the product to prevent the product from shifting during the film application process and affecting the film application effect. The pressing mechanism 2 and the lifting drive cylinder 3 synchronously drive the pressing block 24 and the movable base 4 to continue to move downward, and the two ends of the diaphragm 8 are folded upward, and the film application roller assembly 51 applies a force toward the product direction to the diaphragm 8 to perform the first rolling film application. After the downward film pasting is completed, the downward pressing mechanism 2 and the lifting drive cylinder 3 synchronously drive the downward pressing block 24 and the movable base 4 upward to unload the material. During the upward process, the film pasting roller assembly 51 rolls the film on the module once, and the film pasting is rolled twice in one film pasting process, which fully ensures the tightness of the fit between the film sheet 8 and the product and improves the film pasting effect.

[0043] Please refer to Figure 2 As shown, in this embodiment, a limiting groove 521 is provided on the film carrier 52, the limiting groove 521 is connected to the outside near the film sticking roller 512, and the air extraction channel 522 is provided in the limiting groove 521. The limiting groove 521 limits the film 8 to ensure the accuracy of the placement of the film 8.

[0044] Please refer to Figure 3As shown, in this embodiment, the film-applying roller assembly 51 includes a roller seat 511, which is fixed on the mounting frame 5, and a film-applying roller 512 is arranged on the top of the roller seat 511 through a rotating shaft. The roller seat 511 installs the film-applying roller 512, and the movement direction of the movable base 4 is tangent to the film-applying roller 512, ensuring that the film-applying roller 512 can be in close contact with the film sheet 8 and the product. Similarly, an elastic tilting assembly can be provided so that the film-applying rollers 512 on both sides are distributed in an "eight" shape, further ensuring the close fit between the film-applying roller 512 and the film sheet 8 and the product.

[0045] Please refer to Figure 1 and Figure 3 As shown, in this embodiment, two guide limit rods 6 are arranged between the columns 1, first guide channels are provided at both ends of the movable base 4, and limit channels 211 are provided at both ends of the pressing mechanism 2. The top ends of the two guide limit rods 6 pass through the two first guide channels respectively and are respectively embedded in the two limit channels 211. The guide limit rods 6 guide the movable base 4 to ensure the accuracy of the movement path of the movable base 4; the top end of the guide limit rods 6 is embedded in the limit channel 211 to limit the pressing mechanism 2 to ensure the accuracy of the installation position of the pressing mechanism 2.

[0046] Furthermore, the bottom of the side opposite to the column 1 is provided with a limiting step 11 protruding outward, and the bottom end of the guide limiting rod 6 is inserted and fixed in the limiting step 11. The contact area between the guide limiting rod 6 and the column 1 is increased, and the limiting force provided by the limiting step 11 to the bottom of the guide limiting rod 6 is increased, so as to ensure that the guide limiting rod 6 has good stability during the film application process.

[0047] Please refer to Figure 4 and Figure 5 As shown, in this embodiment, the membrane 8 includes a first release film 81, a protective film 82 and a second release film 83 which are sequentially attached from top to bottom, and two positioning holes are respectively provided at both ends of the middle part of the first release film 81; the middle parts of the protective film 82 and the release film are oval in shape, and the middle widths of the protective film 82 and the second release film 83 are smaller than the middle width of the first release film 81; two spaced apart film tearing notches 811 are also provided on both sides of the middle part of the first release film 81, and the spacing between the film tearing notches 811 on the same side is equal to the width of the oval in shape.

[0048] Please refer to Figure 1-3As shown, a positioning assembly 42 is fixed on the movable base 4, and the positioning assembly 42 positions the bottom of the product and the membrane 8. In this embodiment, the positioning assembly 42 includes a supporting protrusion 421 and positioning blocks 422 distributed on both sides of the supporting protrusion 421, and the top surface of the supporting protrusion 421 is in contact with the bottom surface of the middle part of the membrane 8. In this embodiment, the shape of the supporting protrusion 421 is an oval shape, and the size of the supporting protrusion 421 is equal to the size of the middle part of the protective film 82 and the second release film 83. Specifically, there are four positioning blocks 422, and the four positioning blocks 422 correspond to the positions of the four positioning holes one by one. During the placement of the diaphragm 8, the positioning blocks 422 are embedded in the positioning holes, and the middle parts of the protective film 82 and the second release film 83 are fitted with the support protrusion 421. The two ends of the first release film 81, the protective film 82 and the second release film 83 are respectively embedded in the two limit grooves 521, and the external vacuum pump applies a limiting force to the diaphragm 8 through the vacuum channel 522, thereby jointly ensuring the accuracy of the position of the diaphragm 8.

[0049] Please refer to Figure 2 As shown, in this embodiment, the positioning block 422 is provided with a truncated cone positioning portion 4221 and a cylindrical positioning portion 4222 connected to each other from top to bottom, and the top diameter of the truncated cone positioning portion 4221 is smaller than the bottom diameter. The truncated cone positioning portion 4221 enables the positioning block 422 to be better embedded in the positioning hole on the first release film 81 to position the film 8. At the same time, during the product placement process, the truncated cone positioning portion 4221 pushes against the bottom of the product from all sides to ensure the accuracy of the product position.

[0050] During the placement of the diaphragm 8, the second release film 83 is located at the bottom, the protective film 82 is located in the middle, and the first release film 81 is located at the top. The diaphragm 8 is positioned by the positioning holes and the positioning block 422. After the positioning is completed, the first release film 81 is torn off through the tearing notch 811 to complete the placement of the diaphragm 8. Subsequently, the product is placed on the protective film 82 to complete the film application on the bottom of the product; the four truncated cone positioning parts 4221 limit the position of the product. Subsequently, the pressing mechanism 2 drives the pressing block 24 downward to press against the top of the product. The pressing mechanism 2 and the lifting drive cylinder 3 synchronously drive the pressing block 24 and the movable base 4 to continue to move downward. The two ends of the diaphragm 8 are folded upward, and the film application roller assembly 51 applies a force toward the product direction to the diaphragm 8 to perform the first rolling film application. When the product moves to the bottom of the film-applying roller assembly 51, the pressing mechanism 2 and the lifting drive cylinder 3 synchronously drive the pressing block 24 and the movable base 4 upward, and the film-applying roller assembly 51 applies a force toward the product to the film sheet 8, and performs the second rolling film-applying, until the product moves to the top of the film-applying roller assembly 51, and the pressing mechanism 2 drives the pressing block 24 to continue to move upward, separate from the top of the product, and unload the product, completing the film-applying work on both sides of the product. The film sheet 8 and the product are placed, and the next film-applying process is performed.

[0051] Please refer to Figure 1-3 As shown, in this embodiment, the pressing mechanism 2 includes a pressing cylinder 22 and a mounting cross bar 21, and the two ends of the mounting cross bar 21 are fixedly connected to the tops of the two columns 1 respectively. The pressing cylinder 22 is fixed on the top surface of the mounting cross bar 21, and the driving end of the pressing cylinder 22 extends downward through the mounting cross bar 21, and is detachably fixed with a mounting seat 23 by bolts, and the pressing block 24 is fixed on the bottom surface of the mounting seat 23. A second guide channel is provided at both ends of the mounting seat 23, and a limit channel 211 is provided at both ends of the mounting cross bar 21. The top of the guide limit rod 6 passes through the first guide channel and the second guide channel, and is embedded in the limit channel 211. The mounting seat 23 is detachably connected to the mounting cross bar 21 by bolts, and different mounting seats 23 can be installed and used in combination with different pressing blocks 24 according to different film-sticking products, so as to meet the film-sticking requirements of more products and effectively improve practicality.

[0052] Please refer to Figure 1 and Figure 3 As shown, in this embodiment, the film laminating machine further includes a bottom plate 7, and the mounting frame 5 and the lifting drive cylinder 3 are fixed on the bottom plate 7. Two spaced-apart plug holes 71 are provided on the bottom plate 7, and a plug block 12 protruding outward is provided at the bottom end of the column 1. The plug block 12 is inserted into the plug hole 71 and is generally fixedly connected to the bottom plate 7 by bolts. The plug hole 71 provides a limiting force for the column 1, further ensuring the stability of the column 1 during use.

[0053] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A film laminating machine, characterized in that: It includes two oppositely arranged columns. A pressing mechanism is fixed on the top of the column, the driving end of the pressing mechanism faces downward and is fixed with a pressing block; A lifting drive cylinder is fixed between the columns, the driving end of the lifting drive cylinder faces upward and is fixed with a movable base, and the pressing mechanism, the pressing block, the movable base and the lifting drive cylinder are arranged in sequence from top to bottom on the same vertical plane; Mounting frames are fixed on both sides of the movable base, a film-sticking roller assembly and a diaphragm carrier are fixed on the top of the mounting frame, the film-sticking roller assembly is located between the diaphragm carrier and the movable base, a plurality of exhaust channels are opened on the diaphragm carrier, and the exhaust channels are connected to an external exhaust pump.

2. The film laminating machine according to claim 1, characterized in that: The membrane carrier is provided with a limiting groove, the limiting groove is connected to the outside at a side close to the film-sticking roller, and the air extraction channels are all provided in the limiting groove.

3. The film laminating machine according to claim 1, characterized in that: The film sticking roller assembly comprises a roller seat, the roller seat is fixed on a mounting frame, and a film sticking roller is rotatably arranged on the top of the roller seat via a rotating shaft.

4. The film laminating machine according to claim 1, characterized in that: Two guide limit rods are arranged between the columns, first guide channels are opened at both ends of the movable base, and limit channels are opened at both ends of the pressing mechanism. The top ends of the two guide limit rods pass through the two first guide channels respectively and are embedded in the two limit channels respectively.

5. The film laminating machine according to claim 4, characterized in that: The bottom of the side surface opposite to the column is provided with a limiting step protruding outward, and the bottom end of the guide limiting rod is inserted and fixed in the limiting step.

6. The film laminating machine according to claim 1, characterized in that: A positioning component is fixed on the movable base, and the positioning component positions the bottom of the product and the diaphragm.

7. The film laminating machine according to claim 6, characterized in that: The positioning assembly includes a supporting protrusion and positioning blocks distributed on both sides of the supporting protrusion. The top surface of the supporting protrusion is in contact with the bottom surface of the middle part of the diaphragm. The diaphragm is provided with a positioning hole. The positioning blocks correspond to the positioning holes one by one and are inserted into the positioning holes.

8. The film laminating machine according to claim 7, characterized in that: The positioning block is provided with a truncated cone positioning part and a cylindrical positioning part connected to each other from top to bottom, and the top surface diameter of the truncated cone positioning part is smaller than the bottom surface diameter.

9. The film laminating machine according to claim 4, characterized in that: The pressing mechanism comprises a pressing cylinder and a mounting cross bar, and the two ends of the mounting cross bar are respectively fixedly connected to the top ends of the two columns. The pressing cylinder is fixed on the top surface of the mounting cross bar, the driving end of the pressing cylinder extends downward through the mounting cross bar, and is detachably fixed to the mounting seat by bolts, and the pressing block is fixed on the bottom surface of the mounting seat; The two ends of the mounting seat are provided with a second guide channel, the limiting channels are provided at the two ends of the mounting cross bar, and the top end of the guide limiting rod passes through the first guide channel and the second guide channel and is embedded in the limiting channel.

Citation Information

Patent Citations

  • Film Laminating Machine

    CN110884110B