Adjustable chinlon yarn guide structure
By introducing an adjustable design into the yarn guide structure, the relative position of the yarn guide wheel and the isolation plate is adjusted by using electric push rods, lift motors and swing motors, the problem of inability to adjust the yarn tension in the prior art is solved, and the yarn tension force cannot be adjusted in real time is realized. The precise transmission of yarn and the effect of reducing fracture and curling is achieved.
Patent Information
- Application Number
- CN202421075275.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Existing yarn guides cannot adjust the transmission tension of the nylon yarn in real time, resulting in problems such as wrinkles, broken yarns or curling in warp knitted fabrics.
An adjustable nylon yarn guide structure is designed, including a yarn guide body, a limit frame body, an isolation plate, a lifting assembly and a swing assembly. The yarn guide wheel and an isolation plate are achieved through electric push rods, lifting motors and swing motors. Flexible adjustment of distance and height ensures adjustable yarn tension.
Accurate adjustment of yarn tension is achieved, preventing the yarn from separation from the yarn guide wheel, ensuring accurate placement of yarn, and reducing the occurrence of yarn breakage and curling.
Smart Images

Figure CN222331215U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile equipment, and specifically relates to an adjustable nylon yarn guide structure. Background Art
[0002] Nylon has good wear resistance, high breaking strength, excellent resilience and fatigue resistance, and low density. It is the lightest fiber except for polyethylene and polypropylene. It is usually mixed with other fibers for warp knitting. When the yarn is transmitted, in order to ensure that the yarn is accurately placed on the knitting needle, a yarn guide is usually used to guide the yarn. However, in actual operation, the existing yarn guide cannot adjust the nylon transmission tension in real time, resulting in more wrinkles in the subsequent warp knitted fabric. In addition, when the yarn tension is abnormal, it is easy to break the yarn or curl.
[0003] In order to solve the deficiencies of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, a Chinese patent document discloses a yarn guide frame [201820567821.7], which includes a frame, a yarn guide frame, a yarn guide groove, a guide roller, a tension sensor, a pulling mechanism and yarn, the yarn guide frame is arranged at the front end of the frame, the yarn guide frame is provided with a plurality of yarn guide grooves, two guide rollers are located behind the yarn guide frame and connected to the frame, a tension sensor is arranged between the yarn guide frame and the guide roller, a tension sensor is arranged between the guide roller and the pulling mechanism, and the tension sensor is connected to the frame, a pulling mechanism is arranged behind the frame, and the yarn is pulled by the pulling mechanism and comes out of the yarn guide frame and passes around the tension sensor and the guide roller in sequence.
[0004] The above solution solves the problems of yarn breakage and curling to a certain extent, but the solution still has many shortcomings, such as the inability to adjust the transmission tension in real time. Summary of the invention
[0005] The utility model aims to solve the above problems and provide an adjustable nylon yarn guide structure which has a reasonable design and can flexibly adjust the tension.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an adjustable nylon yarn guiding structure, including a yarn guiding frame body, a plurality of yarn guiding wheels are rotatably mounted on the yarn guiding frame body, a limiting frame body is mounted on the yarn guiding frame body, the limiting frame body has an isolation plate arranged between the yarn guiding wheels, the isolation plates are respectively provided with yarn guiding holes for the yarn to pass through, a lifting assembly is installed between the limiting frame body and the yarn guiding frame body, and a swinging assembly is installed between the isolation plate and the yarn guiding hole.
[0007] In the above-mentioned adjustable nylon yarn guide structure, the yarn guide frame includes a vertically arranged and elongated yarn guide plate, the upper and lower ends of which are connected to a support plate with mounting holes through reinforcing ribs, and the yarn guide wheel is movably connected to the yarn guide plate through a telescopic assembly.
[0008] In the above-mentioned adjustable nylon yarn guide structure, the telescopic assembly includes an electric push rod installed on the yarn guide plate, the telescopic end of the electric push rod is perpendicular to the yarn guide plate, and the yarn guide wheel is rotatably connected to the telescopic end of the electric push rod.
[0009] In the above-mentioned adjustable nylon yarn guide structure, the yarn guide wheel includes a main wheel body, the outer side of the main wheel body is covered with a wear-resistant layer, the wear-resistant layer has a yarn guide groove for yarn compression along the circumferential direction, and the side of the yarn guide wheel opposite to the yarn guide plate is provided with a locking groove and a locking protrusion that mesh with each other.
[0010] In the above-mentioned adjustable nylon yarn guide structure, the lifting assembly includes a lifting motor installed on the yarn guide frame body, the output end of the lifting motor is connected to a lifting screw, the lifting screw is threadedly connected to the limit frame body, and a limit groove and a limit strip extending in the vertical direction and slidably connected are installed between the limit frame body and the end of the yarn guide frame body.
[0011] In the above-mentioned adjustable nylon yarn guide structure, a swing seat corresponding to the isolation plate is arranged on the limiting frame, the end of the isolation plate is rotatably connected to the swing seat, a yarn guide gap is opened on the isolation plate and the yarn guide gap extends from the edge of the isolation plate to the yarn guide hole.
[0012] In the above-mentioned adjustable nylon yarn guide structure, the swing component includes a swing motor installed on a limit frame, the output end of the swing motor is connected to a swing rod passing through each swing seat, a swing gear is fixed on the swing rod, and the swing gear is meshed with a swing gear plate installed on the isolation plate for transmission.
[0013] In the above-mentioned adjustable nylon yarn guide structure, the swing gear disc is fixedly connected to the isolation plate through a threaded member, and a spline is arranged between the swing gear and the swing rod.
[0014] In the above-mentioned adjustable nylon yarn guide structure, a yarn guide block corresponding to the yarn guide wheel is installed on the top of the yarn guide frame, and a yarn inlet hole is opened on the yarn guide block.
[0015] In the above-mentioned adjustable nylon yarn guide structure, the yarn inlet hole extends in the vertical direction and the upper and lower ends are chamfered.
[0016] Compared with the existing technology, the advantages of the utility model are: the isolation plate can swing to adjust the relative distance between the yarn guide hole and the yarn guide wheel, so as to flexibly adjust the tension of the yarn guided by each yarn guide wheel; the limiting frame as a whole can be raised and lowered relative to the yarn guide frame body, ensuring that the vertical height of the yarn guide hole is also adaptively adjusted when the isolation plate swings, which can effectively prevent the yarn from separating from the yarn guide wheel; the relative distance between each yarn guide wheel and the yarn guide frame body can be adjusted, further improving the yarn adjustment accuracy and ensuring its accurate positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a structural schematic diagram of another perspective of the utility model;
[0019] Figure 3 It is a partial cross-sectional view of the utility model;
[0020] Figure 4 It is another partial cross-sectional view of the utility model;
[0021] In the figure, the yarn guide frame body 1, the yarn guide plate 11, the support plate 12, the electric push rod 13, the yarn guide wheel 2, the main wheel body 21, the wear-resistant layer 22, the yarn guide groove 23, the locking groove 24, the locking protrusion 25, the limit frame body 3, the swing seat 31, the isolation plate 4, the yarn guide hole 41, the yarn guide notch 42, the lifting component 5, the lifting motor 51, the lifting screw 52, the limit groove 53, the limit bar 54, the swing component 6, the swing motor 61, the swing rod 62, the swing gear 63, the swing toothed disc 64, the yarn guide block 7, and the yarn feeding hole 71. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] like Figure 1-4 As shown, an adjustable nylon yarn guiding structure includes a yarn guide frame body 1 assembled with a yarn guide, and a plurality of yarn guide wheels 2 are rotatably mounted on the yarn guide frame body 1, and each yarn guide wheel 2 is respectively pressed against the nylon yarn. A limit frame body 3 is movably mounted on the yarn guide frame body 1, and the limit frame body 3 has a separation plate 4 arranged between the yarn guide wheels 2, and the separation plates 4 are respectively provided with yarn guide holes 41 for the yarn to pass through, and each yarn passes through the yarn guide hole 41 and is pressed against the yarn guide wheel 2, and their transmission does not interfere with each other. A lifting component 5 is installed between the limit frame body 3 and the yarn guide frame body 1, and a swing component 6 is installed between the separation plate 4 and the yarn guide hole 41. When the swing component 6 drives the separation plate 4 to swing and adjust the orientation of the yarn guide hole 41, the yarn guide frame body 1 is lifted and lowered as a whole for adaptive adjustment.
[0024] Specifically, in order to facilitate the assembly and fixation of the yarn guide frame 1, it specifically includes a vertically arranged and long strip yarn guide plate 11, and each yarn guide wheel 2 is arranged equidistantly along the yarn guide plate 11. The upper and lower ends of the yarn guide plate 11 are respectively connected to a support plate 12 with a mounting hole through reinforcing ribs, and the yarn guide wheel 2 is movably connected to the yarn guide plate 11 through a telescopic assembly. The support plate 12 is assembled with the corresponding yarn guide through a threaded member inserted into the mounting hole.
[0025] In depth, the telescopic assembly independently adjusts the relative distance between each yarn guide wheel 2 and the yarn guide frame body 1, including an electric push rod 13 installed on the yarn guide plate 11, the telescopic end of the electric push rod 13 is perpendicular to the yarn guide plate 11, and the yarn guide wheel 2 is rotatably connected to the telescopic end of the electric push rod 13. A rotating bearing is also provided between the yarn guide frame body 1 and the telescopic end of the electric push rod 13 to improve its rotational lubricity.
[0026] Further, similar to the conventional transmission wheel structure, the yarn guide wheel 2 in the present application includes a main wheel body 21, the outer side of the main wheel body 21 is coated with a wear-resistant layer 22, the wear-resistant layer 22 is provided with a yarn guide groove 23 for yarn compression along the circumferential direction, and the side of the yarn guide wheel 2 opposite to the yarn guide plate 11 is provided with a mutually meshing locking groove 24 and a locking protrusion 25. When the telescopic assembly drives the yarn guide wheel 2 to fit with the yarn guide plate 11, the locking groove 24 and the locking protrusion 25 are meshed to achieve the locking and fixing of the yarn guide wheel 2, and the yarn stops being conducted in this state.
[0027] Furthermore, the lifting assembly 5 drives the limit frame 3 to move up and down by means of a screw transmission, and includes a lifting motor 51 installed on the yarn guide frame 1, and the output end of the lifting motor 51 is connected to a lifting screw 52, and the lifting screw 52 is threadedly connected to the limit frame 3, and a limit groove 53 and a limit bar 54 extending in the vertical direction and slidably connected are installed between the end of the limit frame 3 and the yarn guide frame 1. The lifting motor 51 provides a driving torque, and when the limit frame 3 slides down, the isolation plate 4 and the yarn guide hole 41 also drop down.
[0028] In addition, the limiting frame 3 is provided with swing seats 31 corresponding to the isolation plates 4 one by one, the ends of the isolation plates 4 are rotatably connected to the swing seats 31, and the isolation plates 4 are provided with yarn guide notches 42 extending from the edges of the isolation plates 4 to the yarn guide holes 41. A notch is reserved at the lower end of the swing seats 31 for inserting the isolation plates 4, and the swing seats 31 are arranged equidistantly.
[0029] At the same time, the swing assembly 6 drives each isolation plate 4 to swing synchronously, including a swing motor 61 installed on the limit frame 3, the output end of the swing motor 61 is connected to a swing rod 62 that passes through each swing seat 31, and a swing gear 63 is fixed on the swing rod 62. The swing gear 63 is meshed with a swing toothed disk 64 installed on the isolation plate 4 for transmission. Since the transmission ratio of the swing gear 63 and the swing toothed disk 64 is different, the swing angle of each isolation plate 4 is also different.
[0030] It can be seen that in order to facilitate the quick assembly of the swing assembly 6, the swing toothed disc 64 is fixedly connected to the isolation plate 4 through a screw, and a spline is provided between the swing gear 63 and the swing rod 62. The swing toothed disc 64 and the swing gear 63 can be disassembled and replaced to adjust their transmission ratio, thereby adapting to different yarn tension adjustment requirements.
[0031] Obviously, a yarn guide block 7 corresponding to the yarn guide wheel 2 is installed on the top of the yarn guide frame 1 to gather and conduct the yarn, and a yarn inlet hole 71 is opened on the yarn guide block 7 to guide the yarn to extend vertically downward. A sensor element is usually installed on the yarn guide block 7 to sense the yarn state, and an alarm message is sent immediately when it breaks.
[0032] Preferably, the yarn inlet hole 71 extends in the vertical direction and the upper and lower ends are chamfered to protect the yarn and prevent the yarn from being broken by friction with the yarn inlet hole 71 during high-speed conduction.
[0033] To sum up, the principle of this embodiment is that the yarn guide frame 1 guides the transmission of multiple groups of yarns, wherein each yarn is respectively pressed against the yarn guide wheel 2 and passes through the isolation plate 4; when the limiting frame 3 drives the isolation plate 4 to rise and fall, the swing assembly 6 also drives the isolation plate 4 to flip and adjust the position of the yarn guide hole 41, thereby realizing flexible adjustment of the yarn tensioning force.
[0034] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0035] Although the present invention uses the terms such as yarn guide frame 1, yarn guide plate 11, support plate 12, electric push rod 13, yarn guide wheel 2, main wheel body 21, wear-resistant layer 22, yarn guide groove 23, locking groove 24, locking protrusion 25, limit frame 3, swing seat 31, isolation plate 4, yarn guide hole 41, yarn guide notch 42, lifting assembly 5, lifting motor 51, lifting screw 52, limit groove 53, limit bar 54, swing assembly 6, swing motor 61, swing rod 62, swing gear 63, swing toothed disc 64, yarn guide block 7, yarn feed hole 71, etc. more frequently, the possibility of using other terms is not excluded. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
Claims
1. An adjustable nylon yarn guide structure, comprising a yarn guide frame (1), wherein a plurality of yarn guide wheels (2) are rotatably mounted on the yarn guide frame (1), characterized in that: A limit frame (3) is installed on the yarn guide frame (1), and the limit frame (3) has an isolation plate (4) arranged between the yarn guide wheels (2), and the isolation plates (4) are respectively provided with yarn guide holes (41) for the yarn to pass through. A lifting component (5) is installed between the limit frame (3) and the yarn guide frame (1), and a swing component (6) is installed between the isolation plate (4) and the yarn guide hole (41).
2. The adjustable nylon yarn guide structure according to claim 1, characterized in that: The yarn guide frame body (1) comprises a vertically arranged and elongated yarn guide plate (11), the upper and lower ends of the yarn guide plate (11) are respectively connected to a support plate (12) with mounting holes via reinforcing ribs, and the yarn guide wheel (2) is movably connected to the yarn guide plate (11) via a telescopic assembly.
3. The adjustable nylon yarn guide structure according to claim 2, characterized in that: The telescopic assembly comprises an electric push rod (13) mounted on a yarn guide plate (11), the telescopic end of the electric push rod (13) being perpendicular to the yarn guide plate (11), and the yarn guide wheel (2) being rotatably connected to the telescopic end of the electric push rod (13).
4. The adjustable nylon yarn guide structure according to claim 3, characterized in that: The yarn guide wheel (2) comprises a main wheel body (21), the outer side of the main wheel body (21) is covered with a wear-resistant layer (22), the wear-resistant layer (22) is provided with a yarn guide groove (23) for tightening the yarn along the circumferential direction, and the side of the yarn guide wheel (2) opposite to the yarn guide plate (11) is provided with a locking groove (24) and a locking protrusion (25) that mesh with each other.
5. The adjustable nylon yarn guide structure according to claim 1, characterized in that: The lifting assembly (5) comprises a lifting motor (51) mounted on a yarn guide frame (1); the output end of the lifting motor (51) is connected to a lifting screw (52); the lifting screw (52) is threadedly connected to a limit frame (3); a limit groove (53) and a limit strip (54) extending in a vertical direction and slidably connected are installed between the limit frame (3) and the end of the yarn guide frame (1).
6. The adjustable nylon yarn guide structure according to claim 5, characterized in that: The limiting frame (3) is provided with a swing seat (31) corresponding to the isolation plate (4) one by one, the end of the isolation plate (4) is rotatably connected to the swing seat (31), and the isolation plate (4) is provided with a yarn guide notch (42), and the yarn guide notch (42) extends from the edge of the isolation plate (4) to the yarn guide hole (41).
7. The adjustable nylon yarn guide structure according to claim 5, characterized in that: The swing assembly (6) comprises a swing motor (61) mounted on a limit frame (3); an output end of the swing motor (61) is connected to a swing rod (62) penetrating each swing seat (31); a swing gear (63) is fixed on the swing rod (62); and the swing gear (63) is meshed with a swing toothed disc (64) mounted on the isolation plate (4) for transmission.
8. The adjustable nylon yarn guide structure according to claim 7, characterized in that: The swing toothed disc (64) is fixedly connected to the isolation plate (4) via a threaded member, and a spline is provided between the swing gear (63) and the swing rod (62).
9. The adjustable nylon yarn guide structure according to claim 1, characterized in that: A yarn guide block (7) corresponding to the yarn guide wheel (2) is installed on the top of the yarn guide frame body (1), and a yarn inlet hole (71) is opened on the yarn guide block (7).
10. The adjustable nylon yarn guide structure according to claim 9, characterized in that: The yarn inlet hole (71) extends in the vertical direction and has rounded corners at the upper and lower ends.
Citation Information
Patent Citations
Yarn is led and is sent frame
CN208561247U