Ultralow-energy-consumption building thermal insulation wall
By closely connecting the prefabricated panel layer and the concrete substrate layer by embedded components and connecting parts, the problem of poor connection performance of existing ultra-low energy consumption insulation walls is solved, structural stability is enhanced and the substrate layer separation is avoided, and safer buildings are achieved Insulation effect.
Patent Information
- Application Number
- CN202421161210.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The connection performance of existing ultra-low energy consumption insulation walls is poor, resulting in cracking and falling off easily between the concrete substrate layer and the insulation layer, affecting structural stability and safety.
The prefabricated panel layer is closely connected to the concrete base layer by using embedded components and connectors, which enhances connection stability through embedded chassis, connectors, reinforcement ribs and connecting rods, and ensures sealing and adapts to heat using gaskets and springs. Swelling, contracting.
It effectively avoids separation or cracking of the substrate layer, enhances the overall stability and safety of the wall, and extends the service life.
Smart Images

Figure CN222333026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation walls, in particular to an ultra-low energy consumption building thermal insulation wall. Background Art
[0002] With the continuous improvement of my country's economic level, the building decoration industry has also ushered in a new stage of rapid development. Reducing energy consumption during and after the construction process is of great significance to improving the efficiency of buildings. With the development of the construction industry in today's society, the application of thermal insulation walls is becoming more and more extensive, and its performance requirements are becoming higher and higher. The wall self-insulation system refers to a building wall insulation and heat insulation system that uses energy-saving wall materials and supporting special mortars according to a certain building structure to make the thermal performance and other physical performance indicators meet the corresponding standards. The application of this system can facilitate construction, improve safety performance, extend the life of the wall, and reduce construction costs.
[0003] Existing ultra-low energy consumption insulation walls generally adopt prefabricated structures, which are easy to construct, time-saving, and can greatly shorten the construction period. However, the connection performance of the insulation wall with prefabricated structure is poor, and the bonding between the insulation layer and the concrete base layer is not strong. After long-term use, it is very easy for the concrete base layer and the insulation layer to crack or fall off, thus affecting the structural stability of the entire wall and posing a safety hazard. Utility Model Content
[0004] The utility model aims to provide a building thermal insulation wall with ultra-low energy consumption and stable structure.
[0005] In order to achieve the above purpose, the utility model proposes the following technical solutions:
[0006] An ultra-low energy consumption building insulation wall comprises an insulation base layer, a prefabricated board layer and a concrete base layer, wherein the concrete base layer is arranged on both sides of the surface of the insulation base layer, and the prefabricated board layer is arranged on the outside of the concrete base layer;
[0007] A plurality of embedded components are provided on the inner side surface of the precast panel layer close to the concrete base layer, each of the embedded components includes an embedded chassis and a connecting piece, the embedded chassis is arranged inside the precast panel layer, one end of the connecting piece is connected to the embedded chassis, and the other end of the connecting piece passes through the inner side surface of the precast panel layer and extends to the concrete base layer;
[0008] The thermal insulation base layer is provided with a plurality of connecting rods distributed in an array, and both ends of the connecting rods penetrate the concrete base layer and are detachably connected to the connecting piece.
[0009] As a preferred technical solution of the utility model, the connecting piece includes a threaded column and a threaded sleeve, the threaded column is connected to the embedded chassis and passes through the inner side of the prefabricated board layer, and the threaded sleeve is threadedly connected to the outside of the threaded column;
[0010] Both ends of the connecting rod are provided with external threads adapted to the internal threads of the threaded sleeve, so that the end of the connecting rod is threadedly connected to the threaded sleeve.
[0011] As a preferred technical solution of the utility model, a conical head is provided at the end of the connecting rod.
[0012] As a preferred technical solution of the utility model, a plurality of first reinforcing ribs and a plurality of second reinforcing ribs are provided in the prefabricated plate layer, the first reinforcing ribs and the second reinforcing ribs intersect vertically and horizontally to form a reinforcing net having a plurality of grids, and the reinforcing net is located on a side of the embedded chassis where the connecting member is provided;
[0013] The area of the embedded chassis is larger than the area of the grid, and the center of the embedded chassis coincides with the center of the grid, so that the connecting member passes through the grid.
[0014] As a preferred technical solution of the utility model, the embedded chassis is provided with a plurality of clamps on the surface of the connecting piece, the first reinforcing rib is connected to the embedded chassis via the clamp, and the second reinforcing rib is connected to the embedded chassis via the clamp.
[0015] As a preferred technical solution of the present utility model, a locking piece is provided at the intersection of the first reinforcing rib and the second reinforcing rib.
[0016] As a preferred technical solution of the utility model, the thermal insulation base layer is provided with a plurality of through holes distributed in an array, the connecting rod is connected in the through holes, sealing gaskets are provided on the outer sides of both ends of the through holes, and both ends of the connecting rod pass through the sealing gaskets to be connected to the connecting piece.
[0017] As a preferred technical solution of the utility model, a spring is sleeved outside the connecting rod located at the through hole, and two ends of the spring are respectively connected to the sealing gaskets at two ends of the through hole.
[0018] As a preferred technical solution of the utility model, positioning protrusions and positioning recesses are respectively provided on the two side edges of the thermal insulation base layer.
[0019] As a preferred technical solution of the utility model, an adhesive layer is provided between the positioning protrusions and the positioning recesses of two adjacent thermal insulation substrate layers.
[0020] It can be seen from the above technical scheme that the technical scheme of the utility model provides an ultra-low energy consumption building insulation wall. The utility model tightly connects the prefabricated board layers on both sides of the outside of the insulation base layer with the concrete base layer through embedded components and connecting parts, thereby enhancing the overall stability of the wall and avoiding separation or cracking between different base layers after long-term use.
[0021] It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent.
[0022] The foregoing and other aspects, embodiments and features of the present invention can be more fully understood from the following description in conjunction with the accompanying drawings. Other additional aspects of the present invention, such as the features and / or beneficial effects of the exemplary embodiments, will be apparent from the following description or learned from the practice of the specific embodiments according to the teachings of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are not drawn to scale according to actual reference objects. In the accompanying drawings, each identical or approximately identical component shown in each figure may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the utility model will be described by way of example and with reference to the accompanying drawings, in which:
[0024] Figure 1 A schematic diagram of the structure of an ultra-low energy consumption building insulation wall according to an embodiment of the utility model;
[0025] Figure 2 This is a cross-sectional view of a prefabricated board layer according to an embodiment of the utility model;
[0026] Figure 3 For attachment Figure 1 The enlarged structural diagram at A in the middle;
[0027] Figure 4 This is a schematic diagram of the connection of the thermal insulation base layer of an embodiment of the utility model.
[0028] The meanings of the reference numerals in the figures are as follows:
[0029] 1- Insulation base layer 2- Prefabricated board layer 3- Concrete base layer 4- Embedded chassis 5- First reinforcement 6- Second reinforcement 7- Grid 8- Clamp 9- Connecting rod 10- Sealing pad 11- Spring 12- Threaded column 13- Threaded sleeve 14- Positioning protrusion 15- Positioning concave block DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Unless otherwise defined, the technical terms or scientific terms used herein should be the usual meanings understood by people with general skills in the field to which the utility model belongs.
[0031] The words "first", "second" and similar words used in the specification and claims of the utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular form of "a", "an" or "the" and other similar words do not indicate a quantitative limitation, but rather indicate the presence of at least one. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before "include" or "comprise" cover the features, wholes, steps, operations, elements and / or components listed after "include" or "comprise", and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0032] The embodiment of the utility model provides an ultra-low energy consumption building insulation wall, comprising an insulation base layer 1, a prefabricated board layer 2 and a concrete base layer 3, wherein the concrete base layer 3 is arranged on both sides of the surface of the insulation base layer 1, and the insulation base layer 1 is sandwiched by two layers of concrete base layers 3, and the prefabricated board layer 2 is arranged on the outside of the concrete base layer 3. The insulation base layer 1 adopts a plate material with thermal insulation effect such as a polyurethane board, a polystyrene board, a rock wool board, a foamed ceramic board, etc., and the insulation base layer 1 has a good insulation effect, and can ensure that the insulation wall has ultra-low energy consumption and environmentally friendly pollution-free characteristics. The prefabricated board layer 2 is a plate material such as a cement casting board that is cast in advance, and the concrete base layer 3 is formed by pouring concrete, mortar, cement, etc. on site and solidifying.
[0033] The side surface of the precast panel layer 2 close to the concrete base layer 3 is defined as its inner side surface, and the side surface away from the concrete base layer 3 is defined as its outer surface. A plurality of embedded components are provided on the inner side surface of the precast panel layer 2 close to the concrete base layer 3, each of which includes an embedded chassis 4 and a connector. The embedded chassis 4 is arranged inside the precast panel layer 2, one end of the connector is connected to the embedded chassis 4, and the other end of the connector passes through the inner side surface of the precast panel layer 3 and extends to the concrete base layer 3. Specifically, when preparing the precast panel layer 2, the embedded chassis 4 is embedded into the required depth position (such as the inner middle area) when the precast panel is not completely dry, and the connector is fixed to keep it vertically upward. After the precast panel is completely dry, the embedded chassis can be fixed inside the precast panel layer 2, and the connector passes through its surface.
[0034] In some preferred embodiments of the utility model, in order to strengthen the connection stability between the prefabricated panel layer 2 and the concrete base layer 3, a plurality of first reinforcing ribs 5 and a plurality of second reinforcing ribs 6 are further provided in the prefabricated panel layer 2, wherein the first reinforcing ribs 5 and the second reinforcing ribs 6 intersect vertically and horizontally to form a reinforcing net having a plurality of grids 7, preferably, the reinforcing net is located in the middle position of the prefabricated panel layer 2 to provide sufficient pulling force. The reinforcing net is fixed inside the prefabricated panel layer 2 in the same manner as the embedded chassis 4.
[0035] In the embodiment of the utility model, the first reinforcing rib 5 and the second reinforcing rib 6 are perpendicular to each other, so the formed grid 7 is a square grid; the area of the embedded chassis 4 is larger than the area of the grid 7, so that there is a contact area between the embedded chassis 4 and the first reinforcing rib 5 and the second reinforcing rib 6, so that the first reinforcing rib 5 and the second reinforcing rib 6 are connected to the embedded chassis 4; in addition, from the overall point of view, a plurality of embedded chassis 4 are evenly distributed on the reinforcing net. In specific implementation, a plurality of clamps 8 are provided on the surface of the embedded chassis 4 close to the concrete base layer 3, and the first reinforcing rib 5 can be connected to the embedded chassis 4 by passing the first reinforcing rib 5 through the clamp 8. Similarly, the second reinforcing rib 6 is connected to the embedded chassis 4 through the clamp 8. The center of the embedded chassis 4 coincides with the center of the grid 7, so that the connecting member passes through the grid 7.
[0036] In order to enhance the connection stability between the first reinforcing rib 5 and the second reinforcing rib 6, a locking piece (not shown in the figure) is provided at the intersection of the first reinforcing rib 5 and the second reinforcing rib 6, wherein the locking piece can adopt an existing locking buckle, or can also be locked by wrapping a steel wire, so that the structure of the reinforcing net is more stable.
[0037] The thermal insulation base layer 1 is provided with a plurality of connecting rods 9 distributed in an array, and the two ends of the connecting rods 9 penetrate the concrete base layer 3 and are detachably connected to the connecting piece. In specific implementation, a plurality of through holes distributed in an array are opened on the thermal insulation base layer 1, and the connecting rods 9 are connected to the through holes, and sealing pads 10 are arranged on the outer sides of the two ends of the through holes to prevent concrete mortar from entering the through holes and causing damage to the thermal insulation base layer 1. The two ends of the connecting rod 9 penetrate the sealing pads 10 and are connected to the connecting piece. A spring 11 is sleeved on the outside of the connecting rod 9 located in the through hole, and the two ends of the spring 11 are respectively connected to the sealing pads 10 at the two ends of the through hole. The sealing pads 10 at the two ends of the through hole are connected together by the spring 11 so that they fit tightly to the port of the through hole. When the thermal insulation base layer 1 expands or contracts due to heat, causing the thickness of the layer to increase or decrease, the spring 11 can also use its own elastic deformation to make corresponding adjustments, stretching as the thickness of the layer increases or shrinking as the thickness of the layer decreases, so that the sealing gaskets 10 at both ends of the through hole are always tightly attached to their ports.
[0038] Specifically, the connecting piece includes a threaded column 12 and a threaded sleeve 13, the threaded column 11 is connected to the embedded chassis 4 and passes through the inner side of the prefabricated board layer 2, and the threaded sleeve 13 is threadedly connected to the outside of the threaded column 12; both ends of the connecting rod 9 are provided with external threads adapted to the internal threads of the threaded sleeve 13, so that the end of the connecting rod 9 is threadedly connected to the threaded sleeve 13. Further, the end of the connecting rod 9 is provided with a conical head, so that the end of the connecting rod 9 can be smoothly inserted into the threaded sleeve 13.
[0039] Furthermore, positioning protrusions 14 and positioning recesses 15 for mutual cooperation and connection are respectively provided on the two sides of the thermal insulation base layer 1. An adhesive layer is provided between the positioning protrusions 14 and the positioning recesses 15 of two adjacent thermal insulation base layers 1, wherein the adhesive layer is formed after the adhesive solidifies, and is used to strengthen the connection between the two adjacent thermal insulation base layers 1.
[0040] The preparation principle of the utility model is as follows: first, multiple thermal insulation base layers 1 are spliced together using positioning protrusions 14 and positioning recesses 15, and then the prefabricated board layers 2 are respectively fixed on both sides of the thermal insulation base layer 1, wherein the required thickness of the concrete base layer 3 is reserved between the prefabricated board layer 2 and the thermal insulation base layer 1, and then the end of the connecting rod 9 is aligned with the corresponding threaded sleeve 13, and the threaded sleeve 13 is screwed out from the threaded column 12 for a distance, so that the other end of the threaded sleeve 13 is threadedly connected to the end of the connecting rod 9, thereby connecting the end of the connecting rod 9 to the threaded column 12 through the threaded sleeve 13. After each connecting rod 9 is connected to the connecting piece, concrete mortar is poured into the area between the prefabricated board layer 2 and the thermal insulation base layer 1, and it becomes the concrete base layer 3 after it solidifies. The utility model tightly connects the prefabricated board layers on both sides of the exterior of the thermal insulation base layer with the concrete base layer through pre-embedded components and connectors, thereby enhancing the overall stability of the wall and avoiding separation or cracking between different base layers after long-term use.
[0041] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.
Claims
1. An ultra-low energy consumption building insulation wall, characterized in that: It comprises a thermal insulation base layer (1), a prefabricated board layer (2) and a concrete base layer (3), wherein the concrete base layer (3) is arranged on both sides of the surface of the thermal insulation base layer (1), and the prefabricated board layer (2) is arranged on the outside of the concrete base layer (3); A plurality of embedded components are provided on the inner side surface of the precast panel layer (2) close to the concrete base layer (3), each of the embedded components comprising an embedded chassis (4) and a connecting piece, the embedded chassis (4) being arranged inside the precast panel layer (2), one end of the connecting piece being connected to the embedded chassis (4), and the other end of the connecting piece penetrating through the inner side surface of the precast panel layer (2) and extending to the concrete base layer (3); The thermal insulation base layer (1) is provided with a plurality of connecting rods (9) distributed in an array, and both ends of the connecting rods (9) penetrate the concrete base layer (3) and are detachably connected to the connecting pieces.
2. The ultra-low energy consumption building insulation wall according to claim 1 is characterized in that: The connecting piece comprises a threaded column (12) and a threaded sleeve (13); the threaded column (12) is connected to the embedded chassis (4) and passes through the inner side surface of the prefabricated board layer (2); and the threaded sleeve (13) is threadedly connected to the outside of the threaded column (12); Both ends of the connecting rod (9) are provided with external threads adapted to the internal threads of the threaded sleeve (13), so that the end of the connecting rod (9) is threadedly connected to the threaded sleeve (13).
3. The ultra-low energy consumption building insulation wall according to claim 2 is characterized in that: The end of the connecting rod (9) is provided with a conical head.
4. The ultra-low energy consumption building insulation wall according to claim 1, characterized in that: A plurality of first reinforcing ribs and a plurality of second reinforcing ribs are provided in the prefabricated plate layer, the first reinforcing ribs (5) and the second reinforcing ribs (6) intersect vertically and horizontally to form a reinforcing net having a plurality of grids (7), the reinforcing net being located on a side of the embedded chassis (4) where the connecting member is provided; The area of the embedded chassis (4) is greater than the area of the grid (7), and the center of the embedded chassis (4) coincides with the center of the grid (7), so that the connecting piece passes through the grid (7).
5. The ultra-low energy consumption building insulation wall according to claim 4, characterized in that: The embedded chassis (4) is provided with a plurality of clamps (8) on the surface of the connecting piece, the first reinforcing rib (5) is connected to the embedded chassis (4) via the clamp (8), and the second reinforcing rib (6) is connected to the embedded chassis (4) via the clamp (8).
6. The ultra-low energy consumption building insulation wall according to claim 4, characterized in that: A locking piece is provided at the intersection of the first reinforcing rib (5) and the second reinforcing rib (6).
7. The ultra-low energy consumption building insulation wall according to claim 1, characterized in that: The thermal insulation base layer (1) is provided with a plurality of through holes distributed in an array, the connecting rods (9) are connected in the through holes, sealing pads (10) are provided on the outer sides of both ends of the through holes, and both ends of the connecting rods (9) penetrate the sealing pads (10) and are connected to the connecting piece.
8. The ultra-low energy consumption building insulation wall according to claim 7, characterized in that: A spring (11) is sleeved outside the connecting rod (9) located at the through hole, and two ends of the spring (11) are respectively connected to sealing pads (10) at two ends of the through hole.
9. The ultra-low energy consumption building insulation wall according to claim 1, characterized in that: Positioning protrusions (14) and positioning recesses (15) are respectively provided on two side edges of the thermal insulation base layer (1).
10. The ultra-low energy consumption building insulation wall according to claim 9, characterized in that: An adhesive layer is provided between the positioning protrusions (14) and the positioning recesses (15) of two adjacent thermal insulation base layers (1).