T-shaped caliper positioning device

Through the caliper positioning device driven by hydraulic cylinders and servo motors, the problem of restricted drilling depth caused by crown beams in the prior art is solved, and more efficient foundation pit construction is achieved and construction costs are reduced.

CN222333310UActive Publication Date: 2025-01-10CCCC SHEC DONGMENG ENG CO LTD
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Patent Information

Application Number
CN202421004680.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-10
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing T-shaped caliper positioning device cannot be successfully penetrated under the influence of the crown beam, resulting in limited drilling depth of steel sheet piles, increasing construction costs, and affecting the construction efficiency of foundation pits.

Method used

A T-shaped caliper positioning device including hydraulic cylinder, servo motor and caliper positioning mechanism is designed. Through the coordinated work of hydraulic cylinder and servo motor, the caliper movement and the adjustment of the clamp are realized, and the steel sheet piles of different sizes and models are adapted to , ensure the stable fixation and depth of the vibration hammer head.

Benefits of technology

It improves the stability and convenience of use of calipers, ensures the depth of steel sheet piles, reduces construction costs, and improves foundation pit construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a T-shaped caliper positioning device, which belongs to the field of foundation pit construction and comprises a vibration hammer head, a base fixedly connected to the bottom of the vibration hammer head, a fixed box arranged at the bottom of the base, a connecting column fixedly connected to the bottom of the fixed box and a mounting box fixedly mounted at one end, far away from the fixed box, of the connecting column. A caliper positioning mechanism extending to the outside of the mounting box is arranged in the mounting box, a fixing mechanism extending to the outside of the fixing box is arranged in the fixing box, and the caliper positioning mechanism comprises two hydraulic cylinders fixedly mounted in the mounting box. According to the T-shaped caliper positioning device, the two hydraulic cylinders are started to stretch out and draw back through the controller, the two hydraulic cylinders stretch out and draw back to drive the two mounting bases, the connecting blocks and the calipers to move left and right, steel sheet pile bodies of different sizes can be clamped conveniently, downward pressure and exciting force of a hammer head of a vibration hammer are transmitted perfectly, and it is guaranteed that the steel sheet pile bodies are driven in smoothly; the advantage of being convenient to use is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foundation pit construction, in particular to a T-shaped caliper positioning device. Background Art

[0002] The foundation pit is a pit dug at the design location of the foundation according to the base elevation and the plane size of the foundation. Before excavation, the excavation plan should be determined based on geological and hydrological data and the situation of nearby buildings on site, and waterproofing and drainage should be done. If the excavation is not deep, the slope can be used to stabilize the slope, and the slope size is determined according to relevant construction regulations. For deep excavations and nearby buildings, the foundation pit wall support method and shotcrete wall protection method can be used. Large foundation pits can even use underground continuous walls and column-type bored pile interlocking methods to prevent the outer soil layer from collapsing; if there is no impact on nearby buildings, the well point method can be used to lower the groundwater level and use slope open excavation; in cold areas, natural cold air freezing method can be used for excavation, etc.

[0003] A T-shaped caliper positioning device is needed during the foundation pit construction process. In the prior art, Larsen steel sheet piles can be used for water stopping, soil retaining and foundation pit maintenance. It is one of the most critical processes in the construction process. It has a fast construction speed, low construction cost and is green and environmentally friendly. However, during its construction process, it is often unable to be driven in smoothly due to the influence of the crown beam. When the crown beam is too close to the steel plate-shaped driving part, the hammer head of the vibrating hammer will not be able to continue to penetrate, which seriously limits the driving depth of the steel sheet pile. In order to ensure the driving depth, it is often replaced with a larger length steel sheet pile, which leads to an increase in construction costs, seriously affecting the construction efficiency of the foundation pit construction, and cannot meet the use requirements. Therefore, a T-shaped caliper positioning device is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a T-shaped caliper positioning device, which has the advantages of being easy to use and highly practical, and solves the problem that the prior caliper positioning device is often unable to be smoothly driven in due to the influence of the crown beam. When the crown beam is too close to the steel plate-shaped driving part, the hammer head of the vibrating hammer will not be able to continue to penetrate, which seriously limits the driving depth of the steel sheet pile. In order to ensure the driving depth, steel sheet piles of larger lengths are often replaced for driving, which leads to increased construction costs, seriously affecting the construction efficiency of foundation pit construction, and cannot meet the use requirements.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a T-shaped caliper positioning device, comprising a vibrating hammer head, a base fixedly connected to the bottom of the vibrating hammer head, a fixing box arranged at the bottom of the base, a connecting column fixedly connected to the bottom of the fixing box, and a mounting box fixedly installed at one end of the connecting column away from the fixing box, wherein the mounting box is provided with a caliper positioning mechanism extending to the outside thereof, and the fixing box is provided with a fixing mechanism extending to the outside thereof;

[0006] The caliper positioning mechanism comprises two hydraulic cylinders fixedly installed inside the installation box, the output ends of the two hydraulic cylinders are fixedly connected with mounting seats, the bottoms of the two mounting seats are fixedly connected with connecting blocks extending to the outside of the installation box, and the bottoms of the two connecting blocks are fixedly connected with calipers;

[0007] The fixing mechanism includes a servo motor fixedly mounted on the outside of the fixing box, a bidirectional threaded rod extending to the inside of the fixing box being fixedly connected to the output shaft of the servo motor, threaded blocks being threadedly connected to the left and right sides of the outside of the bidirectional threaded rod, the tops of the two threaded blocks being fixedly connected to clamps extending to the outside of the fixing box, and the opposite sides of the two clamps being fixedly connected to card blocks extending to the inside of the base.

[0008] Furthermore, the two hydraulic cylinders are symmetrically distributed inside the installation box, and a movable opening adapted to the connection block is provided inside the installation box, and the outer diameter of the connection block is adapted to the inner diameter of the movable opening.

[0009] Furthermore, a sliding block is fixedly connected to the top of the mounting seat, a sliding rail matched with the sliding block is fixedly installed on the inner top wall of the mounting box, and the sliding block and the sliding rail are slidably connected.

[0010] Furthermore, the outside of the servo motor is fixedly connected to a motor frame fixedly connected to the outside of the fixed box, and the bidirectional threaded rod is rotatably connected to the inside of the fixed box.

[0011] Furthermore, a sliding opening adapted to the clamping plate is provided inside the fixing box, and the outer diameter of the clamping plate is adapted to the inner diameter of the sliding opening.

[0012] Furthermore, a card slot adapted to the card block is provided inside the base, a guide rod is fixedly connected inside the fixed box, a sliding sleeve is slidably connected outside the guide rod, and the sliding sleeve is fixedly connected to the threaded block.

[0013] Furthermore, a support assembly is provided on the outside of the installation box, and the support assembly includes two fixing seats fixedly connected to the outside of the installation box, a support rod is fixedly connected between the two fixing seats, a movable sleeve is slidably connected to the outside of the support rod, and the movable sleeve is fixedly installed inside the caliper.

[0014] Compared with the prior art, the utility model provides a T-shaped caliper positioning device, which has the following beneficial effects:

[0015] 1. The T-shaped caliper positioning device starts the extension and retraction of two hydraulic cylinders through the controller. The extension and retraction of the two hydraulic cylinders drive the two mounting seats, the connecting block and the caliper to move left and right, which is convenient for clamping steel sheet pile bodies of different sizes, perfectly transmitting the downward pressure and exciting force of the vibrating hammer head, ensuring the smooth driving of the steel sheet pile body, and improving the stability of the left and right movement of the caliper by setting the slider and the slide rail, so as to achieve the advantage of easy use.

[0016] 2. The T-shaped caliper positioning device starts the servo motor through the controller, and the servo motor drives the bidirectional threaded rod to rotate. At this time, the two threaded blocks drive the two clamping plates to move closer or apart, so that the clamping block extends to the inside of the clamping slot according to the displacement of the two threaded blocks, thereby further fixing the hammer head of the vibration hammer, which is convenient for connection with the hammer heads of different models of vibration hammers as needed, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0019] Figure 3 It is a structural stereogram of the caliper positioning mechanism of the utility model.

[0020] In the figure: 1 a vibrating hammer head, 2 a base, 3 a fixing box, 4 a connecting column, 5 a mounting box, 6 a caliper positioning mechanism, 61 a hydraulic cylinder, 62 a mounting seat, 63 a connecting block, 64 a caliper, 65 a slider, 66 a slide rail, 7 a fixing mechanism, 71 a servo motor, 72 a bidirectional threaded rod, 73 a threaded block, 74 a splint, 75 a clamping block, 76 a guide rod, 77 a sliding sleeve, 8 a supporting assembly, 81 a fixing seat, 82 a supporting rod, and 83 a movable sleeve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figure 1-3The T-shaped caliper positioning device in this embodiment includes a vibrating hammer head 1, a base 2 fixedly connected to the bottom of the vibrating hammer head 1, a fixed box 3 arranged at the bottom of the base 2, a connecting column 4 fixedly connected to the bottom of the fixing box 3 and a mounting box 5 fixedly installed at one end of the connecting column 4 away from the fixing box 3, a caliper positioning mechanism 6 extending to the outside of the mounting box 5 is arranged inside the mounting box 5, a fixing mechanism 7 extending to the outside of the fixing box 3 is arranged inside the fixing box 3, the caliper positioning mechanism 6 includes two hydraulic cylinders 61 fixedly installed inside the mounting box 5, mounting seats 62 are fixedly connected to the output ends of the two hydraulic cylinders 61, connecting blocks 63 extending to the outside of the mounting box 5 are fixedly connected to the bottoms of the two mounting seats 62, and calipers 64 are fixedly connected to the bottoms of the two connecting blocks 63.

[0024] The two hydraulic cylinders 61 are activated to extend and retract through the controller, and the extension and retraction of the two hydraulic cylinders 61 drive the two mounting seats 62, the connecting block 63 and the caliper 64 to move left and right, so as to facilitate the clamping of steel sheet pile bodies of different sizes, perfectly transmit the downward pressure and exciting force of the vibrating hammer head 1, and ensure the smooth driving of the steel sheet pile body.

[0025] The two hydraulic cylinders 61 are symmetrically distributed inside the installation box 5 . A moving opening matched with the connecting block 63 is provided inside the installation box 5 . The outer diameter of the connecting block 63 matches with the inner diameter of the moving opening.

[0026] In addition, the vibrating hammer head 1 belongs to conventional technology known to the public in the prior art, so its specific structural composition and working principle will not be described in detail in this article.

[0027] Specifically, a slider 65 is fixedly connected to the top of the mounting seat 62, and a slide rail 66 adapted to the slider 65 is fixedly installed on the inner top wall of the mounting box 5, and the slider 65 is slidably connected to the slide rail 66. By providing the slider 65 and the slide rail 66, the stability of the left and right movement of the caliper 64 is improved.

[0028] In this embodiment, the fixing mechanism 7 includes a servo motor 71 fixedly mounted on the outside of the fixing box 3, a bidirectional threaded rod 72 extending to the inside of the fixing box 3 is fixedly connected to the output shaft of the servo motor 71, and thread blocks 73 are threadedly connected to the left and right sides of the outside of the bidirectional threaded rod 72, and the tops of the two thread blocks 73 are fixedly connected to clamps 74 extending to the outside of the fixing box 3, and the opposite sides of the two clamps 74 are fixedly connected to a clamping block 75 extending to the inside of the base 2. The servo motor 71 is started by the controller, and the servo motor 71 drives the bidirectional threaded rod 72 to rotate. At this time, the two thread blocks 73 drive the two clamps 74 to move closer or apart, so that the clamping block 75 extends to the inside of the clamping slot according to the displacement of the two thread blocks 73, thereby further fixing the vibrating hammer head 1, which is convenient for connecting with different types of vibrating hammer heads 1 as needed, achieving the advantage of strong practicality.

[0029] The outside of the servo motor 71 is fixedly connected to a motor frame fixedly connected to the outside of the fixed box 3 , and the bidirectional threaded rod 72 is rotatably connected to the inside of the fixed box 3 .

[0030] Specifically, a sliding opening matched with the clamping plate 74 is opened inside the fixing box 3, and the outer diameter of the clamping plate 74 is matched with the inner diameter of the sliding opening.

[0031] It should be noted that a card slot matching the card block 75 is provided inside the base 2, a guide rod 76 is fixedly connected inside the fixed box 3, a sliding sleeve 77 is slidably connected outside the guide rod 76, and the sliding sleeve 77 is fixedly connected to the threaded block 73. By providing the guide rod 76 and the sliding sleeve 77, the stability of the left and right movement of the threaded block 73 is improved.

[0032] Embodiment 2:

[0033] See also Figure 1-3 On the basis of the first embodiment, the supporting assembly 8 is provided outside the installation box 5, and the supporting assembly 8 includes two fixing seats 81 fixedly connected to the outside of the installation box 5, a supporting rod 82 is fixedly connected between the two fixing seats 81, and a moving sleeve 83 is slidably connected to the outside of the supporting rod 82, and the moving sleeve 83 is fixedly installed inside the clamp 64. By providing the fixing seat 81, the supporting rod 82 and the moving sleeve 83, the stability of the clamp 64 when clamping is improved, thereby ensuring the smooth driving of the steel sheet pile body, and achieving the advantage of strong practicality.

[0034] The support rod 82 is a solid cylinder, and the outer diameter of the support rod 82 is matched with the inner diameter of the moving sleeve 83 .

[0035] The above technical solution improves the stability of the clamp 64 during clamping, thereby ensuring smooth driving of the steel sheet pile body and achieving the advantage of strong practicality.

[0036] The working principle of the above embodiment is:

[0037] When in use, the two hydraulic cylinders 61 are activated to extend and retract through the controller, and the extension and retraction of the two hydraulic cylinders 61 drive the two mounting seats 62, the connecting block 63 and the caliper 64 to move left and right, and clamp the steel sheet pile bodies of different sizes, perfectly transmit the downward pressure and exciting force of the vibration hammer head 1, and ensure the smooth driving of the steel sheet pile body. By setting the slider 65 and the slide rail 66, the stability of the left and right movement of the caliper 64 is ensured; when connecting different types of vibration hammer heads 1, the servo motor 71 is started by the controller, and the servo motor 71 drives the bidirectional threaded rod 72 to rotate. At this time, the two threaded blocks 73 drive the two clamping plates 74 to move closer or apart, so that the clamping block 75 extends to the inside of the clamping slot according to the displacement of the two threaded blocks 73, thereby further fixing the vibration hammer head 1, and it can be connected with different types of vibration hammer heads 1 as needed.

[0038] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. T-shaped caliper positioning device, characterized in that: The invention comprises a vibrating hammer head (1), a base (2) fixedly connected to the bottom of the vibrating hammer head (1), a fixing box (3) arranged at the bottom of the base (2), a connecting column (4) fixedly connected to the bottom of the fixing box (3), and a mounting box (5) fixedly mounted on an end of the connecting column (4) away from the fixing box (3), wherein a caliper positioning mechanism (6) extending to the outside of the mounting box (5) is arranged inside the mounting box (5), and a fixing mechanism (7) extending to the outside of the fixing box (3) is arranged inside the fixing box (3); The caliper positioning mechanism (6) comprises two hydraulic cylinders (61) fixedly mounted inside the mounting box (5), the output ends of the two hydraulic cylinders (61) are fixedly connected to mounting seats (62), the bottoms of the two mounting seats (62) are fixedly connected to connecting blocks (63) extending to the outside of the mounting box (5), and the bottoms of the two connecting blocks (63) are fixedly connected to calipers (64); The fixing mechanism (7) comprises a servo motor (71) fixedly mounted on the outside of the fixing box (3); a bidirectional threaded rod (72) extending into the inside of the fixing box (3) is fixedly connected to the output shaft of the servo motor (71); threaded blocks (73) are threadedly connected to the left and right sides of the outside of the bidirectional threaded rod (72); the tops of the two threaded blocks (73) are fixedly connected to clamping plates (74) extending into the outside of the fixing box (3); and the opposite sides of the two clamping plates (74) are fixedly connected to clamping blocks (75) extending into the inside of the base (2).

2. The T-shaped caliper positioning device according to claim 1, characterized in that: The two hydraulic cylinders (61) are symmetrically distributed inside the installation box (5), and a moving opening matched with the connecting block (63) is opened inside the installation box (5), and the outer diameter of the connecting block (63) is matched with the inner diameter of the moving opening.

3. The T-shaped caliper positioning device according to claim 1, characterized in that: A slider (65) is fixedly connected to the top of the mounting seat (62), and a slide rail (66) adapted to the slider (65) is fixedly installed on the inner top wall of the mounting box (5), and the slider (65) and the slide rail (66) are slidably connected.

4. The T-shaped caliper positioning device according to claim 1, characterized in that: The outside of the servo motor (71) is fixedly connected to a motor frame fixedly connected to the outside of the fixed box (3), and the bidirectional threaded rod (72) is rotatably connected to the inside of the fixed box (3).

5. The T-shaped caliper positioning device according to claim 1, characterized in that: The interior of the fixed box (3) is provided with a sliding opening matched with the clamping plate (74), and the outer diameter of the clamping plate (74) is matched with the inner diameter of the sliding opening.

6. The T-shaped caliper positioning device according to claim 1, characterized in that: A slot adapted to the clamping block (75) is provided inside the base (2); a guide rod (76) is fixedly connected inside the fixed box (3); a sliding sleeve (77) is slidably connected outside the guide rod (76); and the sliding sleeve (77) is fixedly connected to the threaded block (73).

7. The T-shaped caliper positioning device according to claim 1, characterized in that: A support assembly (8) is arranged outside the installation box (5), and the support assembly (8) comprises two fixing seats (81) fixedly connected to the outside of the installation box (5), a support rod (82) is fixedly connected between the two fixing seats (81), and a movable sleeve (83) is slidably connected to the outside of the support rod (82), and the movable sleeve (83) is fixedly installed inside the caliper (64).