Modularized test device
Through the modular design and the use of adapter boards, the cumbersome installation of existing water pump test devices is solved, rapid installation and efficient testing are achieved, and cost and time overhead are reduced.
Patent Information
- Application Number
- CN202323492223.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-20
AI Technical Summary
The installation process of existing water pump test devices is cumbersome, and the cylinder and pipes need to be frequently replaced to match different types of test pumps, resulting in long installation time, low efficiency and high cost.
Design a modular test device, including inlet pipe module, outlet pipe module, test cylinder module and test base module. By setting up adapter plates to match different types of test pumps, the disassembly position is reduced, the installation time is shortened, and efficiency is improved.
It realizes rapid installation, improves test efficiency, reduces test costs, and increases device utilization.
Smart Images

Figure CN222333986U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of water pump testing, and in particular relates to a modular testing device. Background Art
[0002] As a common machine in the field of fluid transportation, the performance of water pumps is crucial to the efficiency and economy of the fluid transportation process. Therefore, it is necessary to test the quality of manufactured products and accurately measure their various performance parameters.
[0003] At present, the existing test device is a temporary open structure. Before the test, the test pump cylinder needs to be installed in the water pool of the open test device. After the test pump cylinder is fixed, the test pump rotor components and motor are installed. Since the installation interface sizes of different types of test pumps are different, the staff needs to frequently replace the cylinder and inlet and outlet pipes to match the test pump model, resulting in a long installation time of the test device and low test efficiency. Utility Model Content
[0004] Therefore, the technical problem to be solved by the present application is to provide a modular test device, in which the inlet pipe module, outlet pipe module, test cylinder module and test base module are all solidly designed. By setting an adapter plate to match different models of test pumps, the disassembly position of the test device can be reduced, the test cost can be reduced, the installation time of the test device can be reduced, the utilization rate of the test device can be increased, and the test efficiency can be improved.
[0005] In order to solve the above problems, the present application provides a modular test device, including an inlet pipe module, an outlet pipe module, a test cylinder module and a test base module, the test cylinder module includes a cylinder and an adapter plate, the cylinder is fixedly arranged on the test base module and is connected to the inlet pipe module, the adapter plate is connected to the cylinder, the adapter plate is arranged on the side of the cylinder away from the test base module, the cylinder can be equipped with test pumps of different models through the adapter plate, and the outlet of the test pump is connected to the outlet pipe module.
[0006] Optionally, the modular test device further includes a liquid storage tank, the inlet of the cylinder is connected to the liquid storage tank via the inlet pipe module, and the outlet of the test pump is connected to the liquid storage tank via the outlet pipe module to form a closed circulation loop.
[0007] Optionally, the modular test device further includes a booster pump, which is connected to the liquid storage tank.
[0008] Optionally, the inlet pipe module includes a first connecting pipe, a first pressure measuring pipe, an inlet valve, a flow stabilizer and a first compensating member, the first connecting pipe is connected to the inlet of the cylinder through the first pressure measuring pipe, and the inlet valve, the flow stabilizer and the first compensating member are arranged on the first connecting pipe.
[0009] Optionally, the outlet pipe module includes a second connecting line, a second pressure measuring line, an outlet valve and a second compensating member, the second connecting line is connected to the outlet of the test pump through the second pressure measuring line, and the outlet valve and the second compensating member are arranged on the second connecting line.
[0010] Optionally, the second connecting pipeline includes an adjusting section, the adjusting section is inclined, and the length of the adjusting section is adjustable.
[0011] Optionally, the modular test device further includes a heat exchanger, which is disposed on the second connecting pipeline and is used for cooling the closed circulation loop.
[0012] Optionally, the modular test device also includes a flow monitoring module, which includes a regulating valve and a flow detection unit, the regulating valve is connected to the second connecting pipe, the regulating valve is arranged on the upstream side of the heat exchanger along the flow direction, and the flow detection unit is connected to the second connecting pipe, and the flow detection unit is arranged on the downstream side of the heat exchanger along the flow direction.
[0013] Optionally, the modular test device also includes an exhaust module, the exhaust module including a first exhaust unit, a second exhaust unit and a third exhaust unit, the first exhaust unit is connected to the liquid storage tank, the first exhaust unit is arranged at the top of the liquid storage tank, the second exhaust unit is connected to the heat exchanger, the second exhaust unit is arranged at the top of the heat exchanger, the third exhaust unit is connected to the second connecting pipe, and the third exhaust unit is arranged on the upstream side of the flow meter along the flow direction.
[0014] Optionally, the modular test device further includes a pressure monitoring module, the pressure monitoring module includes a first pressure-taking pipe and a second pressure-taking pipe, the first pressure-taking pipe is connected to the inlet pipe module, and the second pressure-taking pipe is connected to the outlet pipe module;
[0015] Wherein, a first pressure-taking hole, a first exhaust hole and a first liquid discharge hole are provided on the first pressure-taking tube, and the first pressure-taking hole, the first exhaust hole and the first liquid discharge hole are evenly arranged along the circumferential direction of the first pressure-taking tube, the first liquid discharge hole is arranged close to the inlet pipe module, the first liquid discharge hole is used to connect the first liquid discharge pipe, the first exhaust hole is arranged away from the inlet pipe module, the first exhaust hole is used to connect the first exhaust pipe, the first pressure-taking hole is arranged between the first liquid discharge hole and the first exhaust hole, at least one first pressure-taking hole is arranged, and the first pressure-taking hole is used to connect the first pressure detection unit;
[0016] Wherein, the second pressure taking tube is provided with a second pressure taking hole, a second exhaust hole and a second liquid discharge hole, the second pressure taking hole, the second exhaust hole and the second liquid discharge hole are evenly arranged along the circumferential direction of the second pressure taking tube, the second liquid discharge hole is arranged close to the outlet pipe module, the second liquid discharge hole is used to connect the second liquid discharge pipe, the second exhaust hole is arranged away from the outlet pipe module, the second exhaust hole is used to connect the second exhaust pipe, the second pressure taking hole is arranged between the second liquid discharge hole and the second exhaust hole, at least one second pressure taking hole is arranged, and the second pressure taking hole is used to connect the second pressure detection unit.
[0017] Beneficial Effects
[0018] The modular test device provided in the embodiment of the utility model, the inlet pipe module, the outlet pipe module, the test cylinder module and the test base module are all solidified in design. At the same time, by setting an adapter plate to match different types of test pumps, the disassembly position of the modular test device can be reduced, the installation time of the modular test device can be shortened, the test efficiency can be improved, and the utilization rate of the modular test device can be increased, and the test cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A front view of a modular test device according to an embodiment of the present application;
[0020] Figure 2 A top view of a modular test device according to an embodiment of the present application;
[0021] Figure 3 Schematic diagram of the structure of the adapter board of the embodiment of the present application.
[0022] The reference numerals are as follows:
[0023] 1. Liquid storage tank; 2. Booster pump; 3. First connecting pipeline; 4. First pressure measuring pipeline; 5. Inlet valve; 6. Flow stabilizer; 7. First compensation component; 8. Cylinder; 9. Test pump; 10. Base; 11. Support plate; 12. Second connecting pipeline; 121. Adjustment section; 13. Second pressure measuring pipeline; 14. Outlet valve; 15. Second compensation component; 16. Heat exchanger; 17. Adjustment valve; 18. Flow detection unit; 19. Adapter plate; 20. Auxiliary pipeline. DETAILED DESCRIPTION
[0024] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0026] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0028] See also Figures 1 to 3As shown, according to an embodiment of the present application, a modular test device is provided, including an inlet pipe module, an outlet pipe module, a test cylinder 8 module and a test base 10 module, the test cylinder 8 module includes a cylinder 8 and an adapter plate 19, the cylinder 8 is fixedly arranged on the test base 10 module and is connected to the inlet pipe module, the adapter plate 19 is connected to the cylinder 8, the adapter plate 19 is arranged on the side of the cylinder 8 away from the test base 10 module, the cylinder 8 can be equipped with test pumps 9 of different models through the adapter plate 19, and the outlet of the test pump 9 is connected to the outlet pipe module.
[0029] The modular test device provided in the embodiment of the utility model, the inlet pipe module, the outlet pipe module, the test cylinder 8 module and the test base 10 module are all solidified in design. At the same time, by setting an adapter plate 19 to match different types of test pumps 9, the disassembly position of the modular test device can be reduced, the installation time of the modular test device can be shortened, the test efficiency can be improved, and the utilization rate of the modular test device can be increased, and the test cost can be reduced.
[0030] The modular test device is used to perform product testing on the test pump 9 .
[0031] Among them, in the embodiment of the present application, the test pump 9 is a condensate pump, and the test medium is liquid water.
[0032] Among them, product tests may include performance tests, cavitation tests or durability tests, etc.
[0033] The modular test device includes a test base 10 module, and the test base 10 module includes a base 10 and a support plate 11. The base 10 can be made of cement grouting, and the support plate 11 can be made of alloy material.
[0034] Specifically, multiple bases 10 can be provided. In the embodiment of the present application, two bases 10 are provided, and the two bases 10 are arranged opposite to each other. The support plate 11 is connected to the two bases 10 at the same time. The support plate 11 is arranged on the side of the two bases 10 close to the test cylinder 8 module. The support plate 11 is used to carry the test cylinder 8 module so that the test cylinder 8 module can be fixedly set on the test base 10 module. By setting the support plate 11, the two bases 10 can be connected as one, so as to reduce the vibration data of the test cylinder 8 module fixed on the support plate 11, and improve the working stability of the modular test device.
[0035] Among them, the test cylinder 8 module includes a cylinder 8, which is roughly cylindrical. The impeller and rotating shaft of the condensate pump are arranged in the cylinder 8. The cylinder 8 is the pressure chamber of the condensate pump. When the condensate pump works normally, it is connected with the cylinder 8, and the cylinder 8 is in a negative pressure state.
[0036] Specifically, in the embodiment of the present application, the cylinder 8 is fixed in the test pipeline as a part of the test device.
[0037] The test pipeline includes an inlet pipe module and an outlet pipe module. The inlet pipe module is connected to the inlet of the cylinder 8 , and the outlet pipe module is connected to the outlet of the test pump 9 .
[0038] Specifically, an inlet flange is provided on one side of the cylinder 8, and the inlet pipe module is connected to the inlet flange. The test pump 9 has a discharge seat on one side close to the cylinder 8, and an outlet flange is provided on the side wall of the discharge seat. The outlet flange is arranged opposite to the inlet flange along the radial direction of the test pump 9, and the outlet pipe module is connected to the outlet flange.
[0039] The test cylinder 8 module further includes an adapter plate 19, which may be a flange plate or the like.
[0040] Among them, the adapter plate 19 is arranged between the test pump 9 and the cylinder 8, the test pump 9, the adapter plate 19 and the cylinder 8 are arranged coaxially, the end face of the adapter plate 19 close to the test pump 9 is connected to the mounting interface of the discharge seat of the test pump 9, and the end face of the adapter plate 19 close to the cylinder 8 is connected to the cylinder 8. It can be understood that since the sizes of the mounting interfaces of the discharge seats of different types of test pumps 9 are different, by setting the adapter plate 19 so that the discharge seats of different types of test pumps 9 can be connected to the cylinder 8, it can be achieved that when testing different test pumps 9, only the connection position of the adapter plate 19 and the discharge seat of the test pump 9 needs to be disassembled, and there is no need to disassemble the cylinder 8 and the inlet pipe module, thereby reducing the disassembly position of the modular test device, shortening the installation time of the modular test device, and improving the test efficiency. At the same time, the inlet pipe module, the test cylinder 8 module and the test base 10 module can be reused, which can increase the utilization rate of the modular test device and reduce the test cost.
[0041] For details, see Figure 3 As shown, the adapter plate 19 is provided with a plurality of threaded holes, including a first threaded hole, a second threaded hole, and a third threaded hole. The distance between the first threaded hole and the center point of the adapter plate 19 is greater than the distance between the second threaded hole and the center point of the adapter plate 19, and is also greater than the distance between the third threaded hole and the center point of the adapter plate 19. The first threaded hole is used to connect the cylinder 8, and the second threaded hole and the third threaded hole are used to connect the discharging seat of the test pump 9 of different models. It can be understood that the plurality of threaded holes can also include a fourth threaded hole and a fifth threaded hole, and the fourth threaded hole and the fifth threaded hole are also used to connect the discharging seat of the test pump 9 of different models.
[0042] In the above embodiment, the modular test device also includes a liquid storage tank 1, the inlet of the cylinder 8 is connected to the liquid storage tank 1 through the inlet pipe module, and the outlet of the test pump 9 is connected to the liquid storage tank 1 through the outlet pipe module to form a closed circulation loop.
[0043] The liquid storage tank 1 may be a vertical simmer tank or a horizontal simmer tank, etc. In the embodiment of the present application, the liquid storage tank 1 is a vertical simmer tank. The vertical simmer tank is used to degas the closed circulation loop, thereby preventing gas from entering the test pump 9, thereby improving the accuracy of the performance test results of the test pump 9.
[0044] Among them, the liquid storage tank 1, the inlet pipeline module, the cylinder 8, the test pump 9 and the outlet pipeline module are connected in sequence.
[0045] Specifically, the liquid storage tank 1 includes a water inlet and a water outlet. The first end of the inlet pipe module is connected to the water outlet of the liquid storage tank 1, and the second end is connected to the inlet of the cylinder 8; the first end of the outlet pipe module is connected to the water inlet of the liquid storage tank 1, and the second end is connected to the outlet of the test pump 9. It can be achieved that the test medium in the liquid storage tank 1 can enter the cylinder 8 through the inlet pipe module, and the test medium flowing through the test pump 9 on the cylinder 8 can flow back to the liquid storage tank 1 through the outlet pipe module to form a complete cycle. By setting the liquid storage tank 1, and connecting the liquid storage tank 1, the inlet pipe module, the cylinder 8 and the outlet pipe module in sequence, a closed circulation loop can be formed, and the closed circulation loop can be filled with water to carry out the test without vacuuming the inlet pipe module of the test pump 9, which reduces the preparation work before the test and simplifies the test operation steps, so that the test process is simple and clear, and the test efficiency is improved.
[0046] In the above embodiment, the modular test device further includes a booster pump 2 , and the booster pump 2 is connected to the liquid storage tank 1 .
[0047] By providing an additional pump and connecting the additional pump to the liquid storage tank 1, the test medium in the liquid storage tank 1 can be driven to flow into the test pipeline. Compared with gravity liquid supply, the injection rate of the test medium can be increased to shorten the test preparation time; at the same time, the installation height of the modular test device can be reduced, the convenience of work is improved, and a good user experience is provided.
[0048] Among them, the boost pump 2 can be a centrifugal boost pump 2 or a permanent magnet motor DC boost pump 2, etc. In the embodiment of the present application, the boost pump 2 is a centrifugal boost pump 2.
[0049] Specifically, the booster pump 2 is connected to the liquid storage tank 1, and the booster pump 2 is used to deliver gas to the liquid storage tank 1 to increase the pressure in the liquid storage tank 1, so that the test medium in the liquid storage tank 1 can quickly fill the test pipeline, thereby shortening the test preparation time and improving the test efficiency.
[0050] In some possible embodiments provided by the present disclosure, the inlet pipe module includes a first connecting line 3, a first pressure measuring line 4, an inlet valve 5, a flow stabilizer 6 and a first compensating part 7, the first connecting line 3 is connected to the inlet of the cylinder 8 through the first pressure measuring line 4, and the inlet valve 5, the flow stabilizer 6 and the first compensating part 7 are arranged on the first connecting line 3.
[0051] Among them, the inlet pipeline module includes a first connecting pipeline 3 and a first pressure measuring pipeline 4. The first connecting pipeline 3 and the first pressure measuring pipeline 4 can be stainless steel pipes or carbon steel pipes, etc., and this application does not make further limitations.
[0052] Specifically, in the embodiment of the present application, the liquid storage tank 1, the first connecting pipeline 3, the first pressure measuring pipeline 4 and the cylinder 8 are connected in sequence. In the embodiment of the present application, the cylinder 8 is also connected to the test pump 9, so that the test medium in the liquid storage tank 1 flows through the first connecting pipeline 3, the first pressure measuring pipeline 4 and the cylinder 8 in sequence and enters the test pump 9.
[0053] The first connecting pipeline 3 is connected to the inlet of the cylinder 8 through the first pressure measuring pipeline 4, that is, the first pressure measuring pipeline 4 is the pipeline closest to the test pump 9 upstream of the test pump 9. Therefore, the first pressure measuring pipeline 4 can be a pressure taking pipeline, and a pressure taking point can be set on the first pressure measuring pipeline 4 to detect the inlet pressure of the test pump, so that the staff can determine the operating status of the test pump 9.
[0054] The inlet pipe module further includes an inlet valve 5, which may be a ball valve, a solenoid valve or a stop valve, etc., and this application does not make any further limitations.
[0055] Specifically, the inlet valve 5 is disposed on the first communication pipeline 3, and the inlet valve 5 is used to control the on-off state of the first communication pipeline 3. That is, the connection state between the liquid storage tank 1 and the test pump 9 can be controlled by disposing the inlet valve 5.
[0056] During the test, the inlet valve 5 is in a normally open state.
[0057] The inlet pipe module further includes a flow stabilizer 6 , which may be a rectifying grid, etc., and this application does not make any further limitation.
[0058] Specifically, the flow stabilizer 6 is on the first connecting pipe 3. By providing the flow stabilizer 6, vortices can be reduced to ensure that the test medium in the first connecting pipe 3 has a good flow state, thereby shortening the length of the first connecting pipe 3 and reducing the floor space of the modular test device.
[0059] The inlet pipe module further includes a first compensating member 7, which may be a flexible joint, etc., and is not further limited in the present application.
[0060] Specifically, the first compensating member 7 is disposed between the first connecting pipeline 3 and the first pressure measuring pipeline 4, one end of the first compensating member 7 is connected to the first connecting pipeline 3, and the other end is connected to the first pressure measuring pipeline 4. The first compensating member 7 can be provided to relieve the stress on the first connecting pipeline 3 and the first pressure measuring pipeline 4, and can also perform displacement compensation on the first connecting pipeline 3 and the first pressure measuring pipeline 4 to avoid vibration of the first connecting pipeline 3 and the first pressure measuring pipeline 4, thereby improving the working stability of the modular test device.
[0061] In some possible embodiments provided by the present disclosure, the outlet pipeline module includes a second connecting line 12, a second pressure measuring line 13, an outlet valve 14 and a second compensating part 15, the second connecting line 12 is connected to the outlet of the test pump 9 through the second pressure measuring line 13, and the outlet valve 14 and the second compensating part 15 are arranged on the second connecting line 12.
[0062] The outlet pipeline module includes a second connecting pipeline 12 and a second pressure measuring pipeline 13. The second connecting pipeline 12 and the second pressure measuring pipeline 13 can be stainless steel pipes or carbon steel pipes, etc., and this application does not make further limitations.
[0063] Specifically, in the embodiment of the present application, the test pump 9, the second pressure measuring pipeline 13, the second connecting pipeline 12 and the liquid storage tank 1 are connected in sequence, so that the test medium flowing through the test pump 9 can flow back to the liquid storage tank 1 through the second pressure measuring pipeline 13 and the second connecting pipeline 12.
[0064] The second connecting pipeline 12 is connected to the outlet of the test pump 9 through the second pressure measuring pipeline 13, that is, the second pressure measuring pipeline 13 is the pipeline downstream of the test pump 9 and closest to the test pump 9. Therefore, the second pressure measuring pipeline 13 can be a pressure taking pipeline, and a pressure taking point can be set on the second pressure measuring pipeline 13 to detect the outlet pressure of the test pump, so that the staff can determine the operating status of the test pump 9.
[0065] The outlet pipeline module further includes an outlet valve 14, which may be a ball valve, a solenoid valve or a stop valve, etc., and this application does not make any further limitations.
[0066] Specifically, the outlet valve 14 is disposed on the second communication pipeline 12, and the outlet valve 14 is used to control the on-off state of the second communication pipeline 12. That is, the connection state between the liquid storage tank 1 and the test pump 9 can be controlled by disposing the outlet valve 14.
[0067] The outlet pipe module further includes a second compensating member 15, which may be a metal expansion joint or the like, and is not further limited in the present application.
[0068] Specifically, the second compensating member 15 is disposed between the second connecting pipeline 12 and the second pressure measuring pipeline 13, one end of the second compensating member 15 is connected to the second connecting pipeline 12, and the other end is connected to the second pressure measuring pipeline 13. The second compensating member 15 can relieve the stress on the second connecting pipeline 12 and the second pressure measuring pipeline 13, and can also perform displacement compensation on the second connecting pipeline 12 and the second pressure measuring pipeline 13, thereby preventing the second connecting pipeline 12 and the second pressure measuring pipeline 13 from vibrating, thereby improving the working stability of the modular test device.
[0069] In some possible embodiments provided by the present disclosure, the second connecting pipe 12 includes an adjusting section 121 , the adjusting section 121 is tilted, and the length of the adjusting section 121 is adjustable.
[0070] Among them, for different models of test pumps 9, the height of the position where the outlet of the test pump 9 is located may be different. In order to solve this technical problem, the embodiment of the present application proposes that the second connecting pipeline 12 includes an adjusting section 121, and the adjusting section 121 is tilted. The length of the adjusting section 121 is adjustable so that the downstream pipeline position of the adjusting section 121 of the second connecting pipeline 12 remains unchanged. By adjusting the length of the adjusting section 121, the second connecting pipeline 12 can be connected to test pumps 9 of different models.
[0071] Specifically, the second connecting pipeline 12 further includes a first outlet elbow and a second outlet elbow. The first end of the regulating section 121 is connected to the second compensating member 15 through the first outlet elbow, and the first outlet elbow can rotate relative to the second compensating member 15. The second end of the regulating section 121 is connected to the second connecting pipeline 12 downstream of the regulating section 121 through the second outlet elbow, and the second outlet elbow can rotate relative to the second connecting pipeline 12 downstream of the regulating section 121. It can be understood that since the first outlet elbow can rotate relative to the second compensating member 15 and the second outlet elbow can rotate relative to the second connecting pipeline 12 downstream of the regulating section 121, the staff can rotate the first outlet elbow and the second outlet elbow and adjust the length of the regulating section 121 to match the second connecting pipeline 12 with the outlet of the test pump 9.
[0072] The length of the adjusting section 121 can be adjusted by replacing the adjusting section 121 .
[0073] In some possible embodiments provided by the present disclosure, the modular test device further includes a heat exchanger 16 , which is disposed on the second connecting pipe 12 , and the heat exchanger 16 is used to cool the closed circulation loop.
[0074] By arranging the heat exchanger 16 on the second connecting pipe 12 , the temperature of the test medium in the closed circulation loop can be lowered, thereby preventing the water temperature of the closed circulation loop from rising due to long-term operation of the test pump 9 during the durability test, thereby improving the operating stability of the test pump 9 .
[0075] Among them, in the embodiment of the present application, the heat exchanger 16 is a shell and tube heat exchanger 16. The shell and tube heat exchanger 16 can not only cool the closed circulation loop, but also rectify the test medium, play the role of a rectifying grid, and adjust the flow state of the test medium to shorten the length of the second connecting pipeline 12, thereby achieving the purpose of reducing the footprint of the modular test device.
[0076] In some possible embodiments provided by the present disclosure, the modular test device also includes a flow monitoring module, and the flow monitoring module includes a regulating valve 17 and a flow detection unit 18, the regulating valve 17 is connected to the second connecting pipe 12, and the regulating valve 17 is arranged on the upstream side of the heat exchanger 16 along the flow direction, and the flow detection unit 18 is connected to the second connecting pipe 12, and the flow detection unit 18 is arranged on the downstream side of the heat exchanger 16 along the flow direction.
[0077] The flow monitoring module includes a regulating valve 17 , and the regulating valve 17 may be a solenoid valve, a gate valve, or the like.
[0078] Specifically, the regulating valve 17 is connected to the heat exchanger 16 and is disposed at the upstream side of the heat exchanger 16 along the flow path. The regulating valve 17 can control the flow rate entering the heat exchanger 16, thereby improving the working stability of the heat exchanger 16.
[0079] The flow monitoring module further includes a flow detection unit 18 , and the flow detection unit 18 may be a flow meter or the like.
[0080] Specifically, the flow detection unit 18 is connected to the second connecting pipe 12 and is arranged on the downstream side of the heat exchanger 16 along the flow direction. The flow detection unit 18 is used to measure the flow of the closed circulation loop so that the staff can determine the operating status of the test pump 9.
[0081] In some possible embodiments provided by the present disclosure, the modular test device also includes an exhaust module, the exhaust module includes a first exhaust unit, a second exhaust unit and a third exhaust unit, the first exhaust unit is connected to the liquid storage tank 1, the first exhaust unit is arranged at the top of the liquid storage tank 1, the second exhaust unit is connected to the heat exchanger 16, the second exhaust unit is arranged at the top of the heat exchanger 16, the third exhaust unit is connected to the second connecting pipe 12, and the third exhaust unit is arranged on the upstream side of the flow meter along the flow direction.
[0082] The exhaust module includes a first exhaust unit, and the first exhaust unit may be a pressure relief valve or the like.
[0083] Specifically, the first exhaust unit is connected to the liquid storage tank 1, and the first exhaust unit is arranged on the top of the liquid storage tank 1. By arranging the first exhaust unit, the gas in the liquid storage tank 1 can be exhausted, which has a pressure relief effect and improves the working stability of the liquid storage tank 1.
[0084] Wherein, the exhaust module further includes a second exhaust unit, and the second exhaust unit may be an exhaust valve or the like.
[0085] Specifically, the second exhaust unit is connected to the heat exchanger 16, and the second exhaust unit is arranged on the top of the heat exchanger 16. By arranging the second exhaust unit, the air entrained in the test medium can be exhausted during the test preparation process.
[0086] Wherein, the exhaust module further includes a third exhaust unit, and the third exhaust unit may be an exhaust valve or the like.
[0087] Specifically, the third exhaust unit is disposed at the highest point of the second communicating pipeline 12 to exhaust the air in the second communicating pipeline 12 during the test preparation process.
[0088] It can be understood that the combination of the second exhaust unit and the third exhaust unit can improve the exhaust efficiency of the closed circulation loop, so as to shorten the test preparation time and improve the test efficiency.
[0089] In some possible embodiments provided by the present disclosure, the modular testing device also includes a pressure monitoring module, and the pressure monitoring module includes a first pressure taking pipe and a second pressure taking pipe, the first pressure taking pipe is connected to the inlet pipeline module, and the second pressure taking pipe is connected to the outlet pipeline module.
[0090] Among them, the first pressure taking tube is provided with a first pressure taking hole, a first exhaust hole and a first liquid discharge hole, the first pressure taking hole, the first exhaust hole and the first liquid discharge hole are evenly arranged along the circumferential direction of the first pressure taking tube, the first liquid discharge hole is arranged close to the inlet pipe module, the first liquid discharge hole is used to connect the first liquid discharge pipe, the first exhaust hole is arranged away from the inlet pipe module, the first exhaust hole is used to connect the first exhaust pipe, the first pressure taking hole is arranged between the first liquid discharge hole and the first exhaust hole, at least one first pressure taking hole is arranged, and the first pressure taking hole is used to connect the first pressure detection unit.
[0091] Specifically, the first pressure taking pipe is connected to the first pressure measuring pipeline 4 .
[0092] Wherein, the second pressure taking tube is provided with a second pressure taking hole, a second exhaust hole and a second liquid discharge hole, the second pressure taking hole, the second exhaust hole and the second liquid discharge hole are evenly arranged along the circumferential direction of the second pressure taking tube, the second liquid discharge hole is arranged close to the outlet pipe module, the second liquid discharge hole is used to connect the second liquid discharge pipe, the second exhaust hole is arranged away from the outlet pipe module, the second exhaust hole is used to connect the second exhaust pipe, the second pressure taking hole is arranged between the second liquid discharge hole and the second exhaust hole, at least one second pressure taking hole is arranged, and the second pressure taking hole is used to connect the second pressure detection unit.
[0093] Specifically, the second pressure taking pipe is connected to the second pressure measuring pipeline 13 .
[0094] Among them, in the embodiment of the present application, the first pressure taking tube and the second pressure taking tube are jacketed tubes, the jacketed tubes include a first jacket layer and a second jacket layer, the first jacket layer is connected to the pressure measuring pipeline, and the second jacket layer is arranged outside the first jacket layer.
[0095] Specifically, four static pressure holes are provided on the outer wall of the first jacket layer, and the four static pressure holes are located in the same plane and are evenly arranged along the circumferential direction of the first jacket layer. By providing four static pressure holes and making the four static pressure holes located in the same plane and evenly arranged along the circumferential direction of the first jacket layer, the influence of vortex or asymmetric flow on the test medium can be reduced.
[0096] The first pressure-taking hole, the first vent hole and the first liquid drain hole are arranged on the second jacket layer of the first pressure-taking tube; the second pressure-taking hole, the second vent hole and the second liquid drain hole are arranged on the second jacket layer of the second pressure-taking tube.
[0097] The first pressure detection unit and the second pressure detection unit may both be pressure gauges, and the first pressure detection unit and the second pressure detection unit may be arranged on a gauge frame and respectively connected to the first pressure taking hole and the second pressure taking hole through a hose.
[0098] In some possible embodiments provided by the present disclosure, the modular test device also includes an auxiliary pipeline 20 module. The outer side of the test pump 9 has a jacket shell. The auxiliary pipeline 20 module is connected to the jacket shell and is used to transport cooling water and sealing water into the jacket shell.
[0099] The auxiliary pipeline 20 module includes an auxiliary pipeline 20, which is connected to the jacket shell and is used to transport cooling water and sealing water into the jacket shell.
[0100] Among them, the auxiliary pipeline 20 is provided with a local pressure gauge and a digital pressure gauge, which are used to detect the pressure of the auxiliary pipeline 20. By simultaneously providing the local pressure gauge and the digital pressure gauge on the auxiliary pipeline 20, not only can the data be compared, but also the remote transmission signal can be used as the input of the interlocking control, thereby improving the degree of automation of the modular test equipment.
[0101] The modular test device provided in the embodiment of the utility model, the inlet pipe module, the outlet pipe module, the test cylinder 8 module and the test base 10 module are all solidified in design. At the same time, by setting an adapter plate 19 to match different types of test pumps 9, the disassembly position of the modular test device can be reduced, the installation time of the modular test device can be shortened, the test efficiency can be improved, and the utilization rate of the modular test device can be increased, and the test cost can be reduced.
[0102] It is easy for those skilled in the art to understand that, under the premise of no conflict, the above-mentioned advantageous methods can be freely combined and superimposed.
[0103] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. The above are only preferred implementations of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present application, and these improvements and variations should also be regarded as the protection scope of the present application.
Claims
1. A modular test device, characterized in that: The invention comprises an inlet pipe module, an outlet pipe module, a test cylinder (8) module and a test base (10) module, wherein the test cylinder (8) module comprises a cylinder (8) and an adapter plate (19), wherein the cylinder (8) is fixedly arranged on the test base (10) module and is connected to the inlet pipe module, and the adapter plate (19) is connected to the cylinder (8), and the adapter plate (19) is arranged on a side of the cylinder (8) away from the test base (10) module, and the cylinder (8) can be equipped with test pumps (9) of different models through the adapter plate (19), and the outlet of the test pump (9) is connected to the outlet pipe module.
2. The modular test device according to claim 1, characterized in that: The modular test device also includes a liquid storage tank (1), the inlet of the cylinder (8) is connected to the liquid storage tank (1) through the inlet pipe module, and the outlet of the test pump (9) is connected to the liquid storage tank (1) through the outlet pipe module to form a closed circulation loop.
3. The modular test device according to claim 2, characterized in that: The modular test device further comprises a booster pump (2), wherein the booster pump (2) is connected to the liquid storage tank (1).
4. The modular test device according to claim 2, characterized in that: The inlet pipe module comprises a first connecting pipe (3), a first pressure measuring pipe (4), an inlet valve (5), a flow stabilizing member (6) and a first compensating member (7); the first connecting pipe (3) is connected to the inlet of the cylinder (8) through the first pressure measuring pipe (4); the inlet valve (5), the flow stabilizing member (6) and the first compensating member (7) are arranged on the first connecting pipe (3).
5. The modular test device according to claim 2, characterized in that: The outlet pipe module comprises a second connecting pipe (12), a second pressure measuring pipe (13), an outlet valve (14) and a second compensating member (15); the second connecting pipe (12) is connected to the outlet of the test pump (9) via the second pressure measuring pipe (13); the outlet valve (14) and the second compensating member (15) are arranged on the second connecting pipe (12).
6. The modular test device according to claim 5, characterized in that: The second connecting pipeline (12) comprises an adjusting section (121), the adjusting section (121) is arranged obliquely, and the length of the adjusting section (121) is adjustable.
7. The modular test device according to claim 6, characterized in that: The modular test device further comprises a heat exchanger (16), wherein the heat exchanger (16) is arranged on the second connecting pipeline (12), and the heat exchanger (16) is used for cooling the closed circulation loop.
8. The modular test device according to claim 7, characterized in that: The modular test device also includes a flow monitoring module, which includes a regulating valve (17) and a flow detection unit (18), wherein the regulating valve (17) is connected to the second connecting pipe (12), and the regulating valve (17) is arranged on the upstream side of the heat exchanger (16) along the flow direction, and the flow detection unit (18) is connected to the second connecting pipe (12), and the flow detection unit (18) is arranged on the downstream side of the heat exchanger (16) along the flow direction.
9. The modular test device according to claim 8, characterized in that: The modular test device also includes an exhaust module, the exhaust module including a first exhaust unit, a second exhaust unit and a third exhaust unit, the first exhaust unit being connected to the liquid storage tank (1), the first exhaust unit being arranged at the top of the liquid storage tank (1), the second exhaust unit being connected to the heat exchanger (16), the second exhaust unit being arranged at the top of the heat exchanger (16), the third exhaust unit being connected to the second connecting pipe (12), and the third exhaust unit being arranged at the upstream side of the flow detection unit (18) along the flow path direction.
10. The modular test device according to claim 1, characterized in that: The modular test device further includes a pressure monitoring module, the pressure monitoring module includes a first pressure-taking pipe and a second pressure-taking pipe, the first pressure-taking pipe is connected to the inlet pipe module, and the second pressure-taking pipe is connected to the outlet pipe module; Wherein, a first pressure-taking hole, a first exhaust hole and a first liquid discharge hole are provided on the first pressure-taking tube, and the first pressure-taking hole, the first exhaust hole and the first liquid discharge hole are evenly arranged along the circumferential direction of the first pressure-taking tube, the first liquid discharge hole is arranged close to the inlet pipe module, the first liquid discharge hole is used to connect the first liquid discharge pipe, the first exhaust hole is arranged away from the inlet pipe module, the first exhaust hole is used to connect the first exhaust pipe, the first pressure-taking hole is arranged between the first liquid discharge hole and the first exhaust hole, at least one first pressure-taking hole is arranged, and the first pressure-taking hole is used to connect the first pressure detection unit; Wherein, the second pressure taking tube is provided with a second pressure taking hole, a second exhaust hole and a second liquid discharge hole, the second pressure taking hole, the second exhaust hole and the second liquid discharge hole are evenly arranged along the circumferential direction of the second pressure taking tube, the second liquid discharge hole is arranged close to the outlet pipe module, the second liquid discharge hole is used to connect the second liquid discharge pipe, the second exhaust hole is arranged away from the outlet pipe module, the second exhaust hole is used to connect the second exhaust pipe, the second pressure taking hole is arranged between the second liquid discharge hole and the second exhaust hole, at least one second pressure taking hole is arranged, and the second pressure taking hole is used to connect the second pressure detection unit.