Energy-saving belt pulley
By designing pulley grooves, anti-slip marks and closure sheets on the pulley, combined with rubber pads and rubber rings, the problem of low pulley transmission efficiency is solved, and more efficient energy transmission and noise control is achieved.
Patent Information
- Application Number
- CN202421346471.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During use, the existing pulleys have a small friction between the pulley and the belt, resulting in a decrease in the transmission ratio, resulting in a resistance, reducing the transmission efficiency and wasting mechanical energy.
An energy-saving pulley including an inner wheel, a connecting plate and an outer wheel is designed. The outer wheel surface is equipped with pulley grooves and anti-slip marks. The connecting plate and rubber pads are provided on both sides of the connecting plate. The port design reduces weight, connecting ribs and rubber rings. Reduce noise.
By increasing the friction between the pulley and the belt, reducing air resistance, reducing energy consumption, improving transmission efficiency, avoiding slippage and noise, the energy-saving use of the pulley is achieved.
Smart Images

Figure CN222334432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulleys, in particular to an energy-saving pulley. Background Art
[0002] At present, in mechanical equipment, the combination of pulleys and belts is an important component of mechanical transmission. At the same time, a through hole will be set on the pulley to reduce the weight of the pulley, which can reduce the rotational inertia and reduce energy consumption.
[0003] However, during use of the existing pulley, the transmission ratio of the pulley is reduced due to the small friction between the pulley and the belt, and the presence of cavities on both sides of the pulley causes a certain resistance when it rotates, which reduces the transmission efficiency of the pulley and causes waste of mechanical energy conversion. Therefore, in order to advance the technology of the industry, prevent the pulley from slipping, better achieve energy conservation, and improve the competitiveness of core technologies, the present application proposes a new implementation scheme that is different from the pulley structure in the prior art. Utility Model Content
[0004] The utility model aims to solve the problem of reduced transmission efficiency of the existing belt pulleys and proposes an energy-saving belt pulley.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An energy-saving pulley comprises a wheel body, which comprises an inner wheel, a connecting disc and an outer wheel. The connecting disc is integrally formed between the outer wheel and the inner wheel. A plurality of pulley grooves are provided on the outer surface of the outer wheel. A plurality of anti-skid patterns and anti-skid sheets are integrally formed on the outer surface of the outer wheel. The anti-skid patterns are located at the bottom of the pulley grooves. The anti-skid sheets are located at both sides of the pulley grooves. A plurality of connecting ribs are integrally formed on both sides of the connecting disc. Closing sheets are respectively provided on both sides of the wheel body. The closing sheets are fixedly connected to the corresponding connecting ribs. A plurality of through openings are opened on one side of the connecting disc.
[0007] Furthermore, a rubber pad is fixedly connected to one side of the closing piece, and the rubber pad is in contact with the connecting rib.
[0008] Furthermore, an inner rubber ring is clamped on the inner surface of the closing piece, and the inner surface of the inner rubber ring is in contact with the outer surface of the inner wheel.
[0009] Furthermore, an outer rubber ring is clamped on the outer surface of the closing piece, and the outer surface of the outer rubber ring is in contact with the inner surface of the outer wheel.
[0010] Furthermore, two ends of the connecting rib are respectively connected to the outer surface of the inner wheel and the inner surface of the outer wheel.
[0011] Furthermore, the plurality of connecting ribs are respectively located between every two through openings.
[0012] The beneficial effects of the utility model are:
[0013] 1. The design of combining anti-skid patterns and anti-skid sheets in the pulley groove can increase the friction between the pulley and the belt, avoid slipping between the pulley and the belt, and ensure the transmission effect when the pulley rotates. The through-hole can reduce the weight of the pulley, reduce the moment of inertia, reduce energy consumption, and ensure the energy-saving use of the pulley.
[0014] 2. The design of the sealing piece can close both sides of the wheel body to prevent the wind from rotating inside the wheel body when the wheel body rotates, thereby reducing air resistance and improving transmission efficiency.
[0015] 3. The design of combining the rubber pad, the inner rubber ring and the outer rubber ring can avoid the contact between the closing piece and the wheel body and the connecting rib, so as to prevent the collision between the two and generate noise, thereby ensuring the practicality of the pulley. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of an energy-saving pulley proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the inclined cross-sectional structure of an energy-saving pulley proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the pulley body of an energy-saving pulley proposed by the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of a sealing piece of an energy-saving pulley proposed by the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the installation and use structure of an energy-saving pulley.
[0021] In the figure: 1, wheel body; 101, inner wheel; 102, connecting plate; 103, outer wheel; 2, pulley groove; 3, anti-skid pattern; 4, anti-skid sheet; 5, connecting rib; 6, closing sheet; 7, through port; 8, rubber pad; 9, inner rubber ring; 10, outer rubber ring. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-Figure 5An energy-saving pulley includes a wheel body 1, the wheel body 1 includes an inner wheel 101, a connecting plate 102 and an outer wheel 103, the connecting plate 102 is integrally formed between the outer wheel 103 and the inner wheel 101, the outer surface of the outer wheel 103 is provided with a plurality of pulley grooves 2, the outer surface of the outer wheel 103 is integrally formed with a plurality of anti-skid patterns 3 and anti-skid sheets 4, and the anti-skid patterns 3 are located at the bottom of the pulley groove 2, and the anti-skid sheets 4 are located on both sides of the pulley groove 2. The combination of the anti-skid patterns 3 and the anti-skid sheets 4 can increase the friction between the pulley and the belt, avoiding In order to prevent the pulley and the belt from slipping, a plurality of connecting ribs 5 are integrally formed on both sides of the connecting disk 102. Closing plates 6 are respectively provided on both sides of the wheel body 1, and the closing plates 6 are fixed to the corresponding connecting ribs 5 by bolts. The closing plates 6 can close both sides of the wheel body 1 to prevent the wind from rotating in the wheel body 1 when the wheel body 1 rotates, thereby reducing air resistance and improving transmission efficiency. A plurality of through openings 7 are opened on one side of the connecting disk 102, and the through openings 7 can reduce the weight of the pulley, reduce the moment of inertia, and reduce energy consumption.
[0024] Among them, a rubber pad 8 is bonded to one side of the closing piece 6, and the rubber pad 8 is in contact with the connecting rib 5, an inner rubber ring 9 is clamped on the inner surface of the closing piece 6, and the inner surface of the inner rubber ring 9 is in contact with the outer surface of the inner wheel 101, an outer rubber ring 10 is clamped on the outer surface of the closing piece 6, and the outer surface of the outer rubber ring 10 is in contact with the inner surface of the outer wheel 103, the combination of the rubber pad 8, the inner rubber ring 9 and the outer rubber ring 10 can ensure the fit of the closing piece 6 when it is installed on the pulley to avoid loosening, the two ends of the connecting rib 5 are respectively connected to the outer surface of the inner wheel 101 and the inner surface of the outer wheel 103, a plurality of connecting ribs 5 are respectively located between each two through openings 7, and the connecting ribs 5 can support and reinforce the inner wheel 101, the outer wheel 103 and the connecting disk 102.
[0025] The working principle of this embodiment is as follows: when in use, the inner wheel 101 of the pulley is installed on the driving shaft or rotating shaft of the mechanical equipment, and then the belt is wound between the two pulleys, and the belt is located in the pulley groove 2, and the inner surface and both sides of the belt will contact with the anti-skid pattern 3 and the anti-skid sheet 4 respectively, thereby increasing the friction between the pulley and the belt, avoiding slipping between the pulley and the belt, and ensuring the transmission effect when the pulley rotates; and the through port 7 can reduce the weight of the pulley, thereby reducing the rotational inertia and reducing energy consumption; at the same time, the closing sheet 6 closes the two sides of the wheel body 1 to avoid the rotation of the wheel body 1 when the wheel body 1 rotates, thereby reducing air resistance and improving transmission efficiency; the design combined with the rubber pad 8, the inner rubber ring 9 and the outer rubber ring 10 can avoid the contact between the closing sheet 6 and the wheel body 1 and the connecting rib 5 to prevent the collision between the two and generate noise, so that the use of the pulley is completed.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An energy-saving pulley, comprising a wheel body (1), the wheel body (1) comprising an inner wheel (101), a connecting disc (102) and an outer wheel (103), the connecting disc (102) being integrally formed between the outer wheel (103) and the inner wheel (101), the outer surface of the outer wheel (103) being provided with a plurality of pulley grooves (2), characterized in that: The outer surface of the outer wheel (103) is integrally formed with a plurality of anti-skid patterns (3) and anti-skid sheets (4), and the anti-skid patterns (3) are located at the bottom of the pulley groove (2), and the anti-skid sheets (4) are located on both sides of the pulley groove (2). The two sides of the connecting disk (102) are integrally formed with a plurality of connecting ribs (5), and the two sides of the wheel body (1) are respectively provided with closing sheets (6), and the closing sheets (6) are fixedly connected to the corresponding connecting ribs (5), and one side of the connecting disk (102) is provided with a plurality of through openings (7).
2. An energy-saving pulley according to claim 1, characterized in that: A rubber pad (8) is fixedly connected to one side of the closing plate (6), and the rubber pad (8) is in contact with the connecting rib (5).
3. An energy-saving pulley according to claim 2, characterized in that: An inner rubber ring (9) is clamped on the inner surface of the closing plate (6), and the inner surface of the inner rubber ring (9) is in contact with the outer surface of the inner wheel (101).
4. An energy-saving pulley according to claim 3, characterized in that: An outer rubber ring (10) is clamped on the outer surface of the closing plate (6), and the outer surface of the outer rubber ring (10) is in contact with the inner surface of the outer wheel (103).
5. The energy-saving pulley according to claim 1, characterized in that: The two ends of the connecting rib (5) are respectively connected to the outer surface of the inner wheel (101) and the inner surface of the outer wheel (103).
6. The energy-saving pulley according to claim 5, characterized in that: The plurality of connecting ribs (5) are respectively located between every two through openings (7).