New energy battery pack air tightness detection device
By designing a new energy battery pack airtightness testing device, and utilizing components such as mounting plates, placement slots, support rods, top plates, and vacuum generating components, the problem of low testing efficiency caused by the difficulty in fixing battery packs has been solved, achieving stable fixing of battery packs and improving the accuracy and reliability of airtightness testing.
Patent Information
- Application Number
- CN202420831579.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In traditional battery pack airtightness testing methods, the battery pack is difficult to fix, resulting in low testing efficiency and affecting overall work efficiency.
A new energy battery pack air tightness testing device was designed, including a mounting plate, a placement groove, a support rod, a top plate, a pressing sealing component, a vacuum generating component, etc. The device uses a lifting motor to precisely control the pressing of the sealing component, and combines the sealing ring and vacuum generator to achieve stable fixation and air tightness testing of the battery pack.
This method achieves secure fixation of the battery pack, improves the automation and efficiency of testing, ensures the accuracy and reliability of airtightness testing, prevents gas leakage, and improves the quality and reliability of test results.
Smart Images

Figure CN222336689U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery pack detection, and more specifically, particularly relates to an air tightness detection device for a new energy battery pack. Background Art
[0002] Battery packs are an important part of electric vehicles, and air tightness testing of battery packs is an essential step. Accurate testing of the air tightness of battery packs can effectively prevent problems such as battery performance degradation and safety hazards caused by poor sealing, and improve the reliability and service life of the entire vehicle. However, traditional battery pack air tightness testing methods usually require manual use of simple tools to test the battery pack. This method makes it difficult to fix the battery pack during testing, and it takes a lot of time to fix it, resulting in low detection efficiency and affecting overall work efficiency. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a new energy battery pack air tightness detection device to solve the technical problem in the prior art that the traditional battery pack air tightness detection method is difficult to fix the battery pack during detection, thereby affecting the overall work efficiency.
[0004] The purpose and effect of the new energy battery pack air tightness detection device of the utility model are achieved by the following specific technical means:
[0005] A new energy battery pack air tightness detection device comprises a mounting plate, a placement groove is arranged on the mounting plate, a battery pack body is arranged in the placement groove; a plurality of groups of support rods are evenly arranged on the circumference of the placement groove, and the tops of the plurality of groups of support rods are also fixedly connected to top plates, and a downward pressure sealing component is also arranged between the top plate and the mounting plate; an assembly box is also arranged at the bottom of the mounting plate, and the top end of the assembly box is detachably connected to the mounting plate, and a vacuum generating component is also arranged in the assembly box, and the vacuum generating component is connected to the placement groove through an air supply pipe.
[0006] The above technical solution further includes that the downward pressure sealing assembly includes a lifting motor, and a mounting groove is opened on the side of the top plate close to the mounting plate, and the lifting motor is fixedly connected in the mounting groove; a sealing member is also provided at the bottom of the lifting motor, and the top of the sealing member is detachably connected to the lifting motor.
[0007] The above technical solution further includes that a cavity is opened inside the sealing member corresponding to the placement groove, and a limiting block is fixedly connected to the inside of the cavity, and the limiting block is in contact with the battery pack body.
[0008] The above technical solution further includes that a sealing ring made of rubber material is also arranged between the cavity and the placement groove, and the sealing ring is replaceably arranged in the cavity.
[0009] The above technical solution further includes that the vacuum generating assembly includes a vacuum generator, the interior of the assembly box is fixedly connected to a fixing frame, and the vacuum generator is detachably arranged on the fixing frame.
[0010] The above technical solution further includes that a through hole is opened on one side of the assembly box, and one end of the air delivery pipe passes through the through hole and is connected to the vacuum generator.
[0011] The above technical solution further includes that the vacuum generating assembly also includes a control valve and an air pressure detector, and two groups of assembly holes are also opened on the side of the placement groove close to the through hole, one end of the control valve and the air pressure detector are respectively inserted into the two groups of assembly holes, and the other end of the control valve is connected to the other end of the air supply pipe.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. A placement groove is set on the mounting plate to fix the battery pack body, and a downward pressure sealing assembly is set between the top plate and the mounting plate. The downward pressure of the seal is accurately controlled by the lifting motor to effectively fix the battery pack firmly in the placement groove. This ensures that the battery pack is firmly fixed during the detection process to avoid movement, realizes semi-automatic operation, and improves the overall work efficiency and ease of use of the device.
[0014] 2. Sealing components such as sealing rings are installed inside the device to effectively prevent gas leakage and ensure the accuracy and reliability of the air tightness test. At the same time, the vacuum generating assembly contains components such as control valves and air pressure detectors, which can achieve accurate control and monitoring of the vacuum degree and ensure the accuracy of the test results. These will help improve the quality and reliability of air tightness testing of new energy battery packs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model after assembly.
[0016] Figure 2 It is a schematic diagram of the structure of the utility model after being disassembled.
[0017] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure of area a in the middle.
[0018] Figure 4 It is a structural schematic diagram of the top plate of the utility model.
[0019] Figure 5 It is a structural schematic diagram of the sealing element of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Mounting plate; 2. Battery pack body; 3. Assembly box; 4. Lifting motor; 5. Seal; 6. Vacuum generator; 7. Control valve; 8. Air pressure detector; 101. Placement slot; 102. Support rod; 103. Top plate; 104. Air pipe; 201. Mounting slot; 301. Cavity; 302. Limit block; 401. Sealing ring; 501. Fixing bracket; 601. Through hole; 701. Assembly hole. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.
[0023] Example:
[0024] like Figures 1 to 5 As shown, the utility model provides an air tightness detection device for a new energy battery pack, comprising a mounting plate 1; a placement groove 101 is arranged on the mounting plate 1, and a battery pack main body 2 is arranged in the placement groove 101; a plurality of groups of support rods 102 are evenly arranged on the surrounding side of the placement groove 101, and a top plate 103 is fixedly connected to the top of the plurality of groups of support rods 102, and a downward pressure sealing component is also arranged between the top plate 103 and the mounting plate 1; an assembly box 3 is also arranged at the bottom of the mounting plate 1, and the top end of the assembly box 3 is detachably connected to the mounting plate 1, and a vacuum generating component is also arranged in the assembly box 3, and the vacuum generating component is connected to the placement groove 101 through an air supply pipe 104. The air tightness test of the battery pack body 2 is realized by placing the groove 101, the support rod 102, the top plate 103, the downward pressure sealing component and the vacuum generating component. The cooperation of these components makes the detection process more efficient and accurate, ensuring the accuracy of the detection results; and the placement groove 101 and the assembly box 3 are provided on the mounting plate 1, making the placement and removal of the battery pack body 2 more convenient and quick, improving the convenience and efficiency of operation. At the same time, the vacuum generating component in the assembly box 3 and the connection of the gas supply pipe 104 also make the operation simpler and easier; at the same time, the device adopts the downward pressure sealing component and the vacuum generating component to ensure the reliability of the air tightness test. The setting of the sealing component and the vacuum control system effectively prevents gas leakage and improves the stability and reliability of the detection results.
[0025] like Figure 2 , Figure 4 and Figure 5As shown, the downward pressure sealing assembly includes a lifting motor 4, a mounting groove 201 is provided on one side of the top plate 103 close to the mounting plate 1, and the lifting motor 4 is fixedly connected in the mounting groove 201; a sealing member 5 is also provided at the bottom of the lifting motor 4, and the top of the sealing member 5 is detachably connected to the lifting motor 4; a cavity 301 is provided inside the sealing member 5 corresponding to the placement groove 101, and a limiting block 302 is also fixedly connected inside the cavity 301, and the limiting block 302 is in contact with the battery pack body 2; a sealing ring 401 made of rubber material is also provided between the cavity 301 and the placement groove 101, and the sealing ring 401 is replaceably provided in the cavity 301. The sealing during air tightness testing can be effectively ensured by means of the lifting motor 4, the sealing member 5, the cavity 301, the limiting block 302 and the rubber sealing ring 401. The combination of the sealing member 5 and the limiting block 302, as well as the rubber sealing ring 401 can effectively prevent gas leakage, thereby ensuring the accuracy and reliability of the air tightness test.
[0026] The lifting motor 4 is fixedly connected in the installation groove 201, so that the seal 5 can adjust the height as needed, which allows the seal 5 to stably cooperate with the assembly box 3 to play a stable sealing role; at the same time, the top of the seal 5 is detachably connected, which is convenient for maintenance and replacement, and enhances the flexibility and reliability of the device. Through the combination of these components, not only the sealing performance is ensured, but also the efficiency of the airtightness test is improved. The limit block 302 ensures stable contact with the battery pack body 2, and the replaceability of the rubber seal 401 also reduces maintenance costs and time, and improves work efficiency overall.
[0027] like Figures 2 to 3 As shown, the vacuum generating assembly includes a vacuum generator 6, a fixing frame 501 is fixedly connected to the inside of the assembly box 3, and the vacuum generator 6 is detachably arranged on the fixing frame 501; a through hole 601 is opened on one side of the assembly box 3, and one end of the air supply pipe 104 passes through the through hole 601 and is connected to the vacuum generator 6. The vacuum generator 6 is mounted on the fixing frame 501 and is detachable, making it more convenient to maintain and replace the vacuum generator 6. By simply disassembling the vacuum generator 6, it can be easily maintained and replaced, thereby improving the maintainability of the equipment. At the same time, the vacuum generator 6 is mounted on the fixing frame 501 and is connected to the air pipe 104 through the through hole 601, which makes the entire vacuum generating assembly more flexible. The vacuum generator 6 can be adjusted or replaced as needed to meet different air tightness testing requirements, thereby enhancing the flexibility of the device. A through hole 601 is provided on one side of the assembly box 3, and the air pipe 104 is connected to the vacuum generator 6 through the through hole 601, which facilitates the installation and connection of the assembly. The operator can quickly and easily complete the installation and connection of the assembly, thereby saving time and labor costs.
[0028] like Figures 1 to 3As shown, the vacuum generating assembly also includes a control valve 7 and an air pressure detector 8. Two groups of assembly holes 701 are also provided on one side of the placement groove 101 close to the through hole 601. One end of the control valve 7 and the air pressure detector 8 are respectively inserted into the two groups of assembly holes 701, and the other end of the control valve 7 is connected to the other end of the air supply pipe 104. By setting the control valve 7 and the air pressure detector 8, accurate monitoring and control of the gas flow and air pressure between the placement groove 101 and the sealing member 5 can be achieved. The establishment of the control valve 7 and the air pressure detector 8 can help adjust the gas flow rate and control the vacuum degree, thereby ensuring the accuracy and stability of the air tightness test; the air pressure detector 8 can monitor the gas pressure in the placement groove 101 in real time, and adjust the gas flow through the control valve 7 to keep the pressure in the assembly box 3 within a suitable range, so that abnormal conditions can be discovered in time and adjusted to ensure the smooth progress of the air tightness test; and the control valve 7 and the air pressure detector 8 are set near the placement groove 101, and the gas pipe 104 is connected through the assembly hole 701, so that the operator can easily control and monitor the gas flow, which increases the convenience and flexibility of operation and improves the efficiency of the air tightness test.
[0029] The specific usage and function of this embodiment are as follows:
[0030] During use, the battery pack body 2 is first placed in the placement groove 101 on the mounting plate 1 and fixed, and then the lifting motor 4 is started to lower the seal 5 and form a seal with the placement groove 101 to prevent air leakage; then the vacuum generator 6 in the assembly box 3 is started to extract the air in the placement groove 101 through the air pipe 104, so that the cavity 301 in the placement groove 101 is in a vacuum state, and the air pressure detector 8 can clearly monitor the change of air pressure, thereby determining the air tightness of the battery pack body 2. Such an operation process can ensure accurate measurement and evaluation of the air tightness of the battery pack.
[0031] The above description is only an implementation method of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A new energy battery pack air tightness detection device, comprising a mounting plate (1), characterized in that: The mounting plate (1) is provided with a placement groove (101), and a battery pack body (2) is arranged in the placement groove (101); a plurality of groups of support rods (102) are evenly arranged on the circumference of the placement groove (101), and the tops of the plurality of groups of support rods (102) are fixedly connected to a top plate (103), and a downward pressure sealing component is also arranged between the top plate (103) and the mounting plate (1); an assembly box (3) is also arranged at the bottom of the mounting plate (1), and the top end of the assembly box (3) is detachably connected to the mounting plate (1), and a vacuum generating component is also arranged in the assembly box (3), and the vacuum generating component is connected to the placement groove (101) via an air supply pipe (104).
2. The air tightness detection device for a new energy battery pack according to claim 1 is characterized in that: The downward pressure sealing assembly comprises a lifting motor (4); a mounting groove (201) is provided on a side of the top plate (103) close to the mounting plate (1); the lifting motor (4) is fixedly connected in the mounting groove (201); a sealing member (5) is also provided at the bottom of the lifting motor (4); the top of the sealing member (5) is detachably connected to the lifting motor (4).
3. The air tightness detection device for a new energy battery pack according to claim 2 is characterized in that: A cavity (301) is provided inside the sealing member (5) corresponding to the placement groove (101), and a limiting block (302) is fixedly connected inside the cavity (301), and the limiting block (302) is in contact with the battery pack body (2).
4. The air tightness detection device for a new energy battery pack according to claim 3 is characterized in that: A sealing ring (401) made of rubber material is also provided between the cavity (301) and the placement groove (101), and the sealing ring (401) is replaceably provided in the cavity (301).
5. The air tightness detection device for a new energy battery pack according to claim 1 is characterized in that: The vacuum generating assembly comprises a vacuum generator (6); a fixing frame (501) is fixedly connected to the interior of the assembly box (3); and the vacuum generator (6) is detachably arranged on the fixing frame (501).
6. The air tightness detection device for a new energy battery pack according to claim 5 is characterized in that: A through hole (601) is provided on one side of the assembly box (3), and one end of the air delivery pipe (104) passes through the through hole (601) to be connected to the vacuum generator (6).
7. The air tightness detection device for a new energy battery pack according to claim 6 is characterized in that: The vacuum generating assembly further comprises a control valve (7) and an air pressure detector (8); two groups of assembly holes (701) are further provided on a side of the placement groove (101) close to the through hole (601); one end of the control valve (7) and the air pressure detector (8) are respectively inserted into the two groups of assembly holes (701), and the other end of the control valve (7) is connected to the other end of the air supply pipe (104).