Testing machine for multiple ETC (Electronic Toll Collection) plugging and unplugging devices

By designing a multi-ETC plug-and-removal equipment test machine, the robotic arm automation operation has solved the problem of low plug-and-removal testing of existing optical modules, and efficient plug-and-removal testing of multiple products has been achieved, meeting the long-term use needs of enterprises.

CN222336733UActive Publication Date: 2025-01-10SUZHOU TONGJIN PRECISION IND
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Patent Information

Application Number
CN202323545650.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-01-10
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The existing optical module plug-in and unplugging test mainly relies on manual operations, which are inefficient and have poor results, and cannot meet the long-term use needs of enterprises.

Method used

A multi-ETC plug-and-removal equipment test machine is designed, including a test disk loading mechanism, an optical module tray loading mechanism, a transfer mechanism, an optical module clamping mechanism and an insertion mechanism, and an automatic operation is used by a robot arm to realize the optical module. Automatic clipping, flipping and plugging tests.

Benefits of technology

It improves the efficiency and effectiveness of optical module plug-in and unplugging tests, and can complete multiple products at the same time, significantly improving work efficiency and making it easier for enterprise promotion and use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222336733U_ABST
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Abstract

The utility model discloses a testing machine for multiple ETC (Electronic Toll Collection) plugging devices. Comprising a workbench, a test disc feeding mechanism arranged on the workbench, an optical module material disc feeding mechanism arranged on one side of the workbench, a transfer mechanism arranged on the workbench and located on one side of the optical module material disc feeding mechanism, and an optical module clamping mechanism arranged on one side of the optical module material disc feeding mechanism. The test disc feeding mechanism and the optical module material disc feeding mechanism are arranged in parallel, the transfer mechanism is fixedly installed on the working table, the optical module clamping mechanism is fixedly installed on the working table, the optical module plugging mechanism is fixedly installed on the working table, and the test disc feeding mechanism and the optical module material disc feeding mechanism are fixedly installed on the working table. The test disc is provided with a plurality of test stations. The device has the advantages that optical module and test disc feeding can be well completed, multiple product plugging tests can be completed on the test disc at the same time, the use effect is good, efficiency is high, and popularization and use of enterprises are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical module testing, in particular to a multi-ETC plug-in device testing machine. Background Art

[0002] Currently, optical modules often need to be plugged in and out for testing before use to meet usage requirements. Existing plug-in and pull-out tests are mainly performed manually, which has low work efficiency and poor use effects, and cannot meet the needs of enterprises for long-term use.

[0003] In view of the above situation, it is necessary to improve the existing product plug-in test method so that it can adapt to the current needs of product plug-in test. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems and to design a multi-ETC plug-in device tester.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a multi-ETC plug-in device testing machine, comprising a workbench, a test tray loading mechanism arranged on the workbench, an optical module tray loading mechanism arranged on one side of the workbench, a transfer mechanism arranged on the workbench and located on one side of the optical module tray loading mechanism, an optical module clamping mechanism arranged on one side of the optical module tray loading mechanism, and an optical module plug-in mechanism arranged on one side of the optical module tray loading mechanism, the test tray loading mechanism and the optical module tray loading mechanism are arranged in parallel, the transfer mechanism is fixedly installed on the workbench, the optical module clamping mechanism is fixedly installed on the workbench, the optical module plug-in mechanism is fixedly installed on the workbench, and a plurality of test stations are provided on the test tray.

[0006] To further supplement the present technical solution, the test disc feeding mechanism includes a test disc lifting mechanism, a pulling mechanism arranged on the workbench and located on one side of the test disc lifting mechanism, a support plate arranged below the pulling mechanism, support blocks arranged on the left and right sides of the support plate, and a first X-axis moving mechanism arranged below the support plate. The test disc lifting mechanism is installed on the workbench, the first X-axis moving mechanism is fixedly installed on the workbench, the support plate is connected to the first X-axis moving mechanism, the pulling mechanism is fixedly installed on the support plate, and the lower surface of the support block is fixedly installed on the support plate.

[0007] As a further supplement to the technical solution, the optical module tray loading mechanism includes a second lifting mechanism, and the second lifting mechanism is fixedly installed on the workbench.

[0008] As a further supplement to the technical solution, an empty tray unloading mechanism is also provided on the workbench at one side of the optical module tray loading mechanism.

[0009] To further supplement the present technical solution, the empty tray unloading mechanism includes a second X-axis moving mechanism, a clamping mechanism arranged on the second X-axis moving mechanism, and a third lifting mechanism arranged on the workbench and located on one side of the second lifting mechanism. The second X-axis moving mechanism is fixedly installed above the workbench, the clamping mechanism is connected to the second X-axis moving mechanism, and the third lifting mechanism is fixedly installed on the workbench.

[0010] As a further supplement to the technical solution, the transfer mechanism includes a placement tool and a suction mechanism arranged on the placement tool. The placement tool is fixedly installed on the workbench, and the suction mechanism is fixedly installed on the placement tool.

[0011] As a further supplement to the technical solution, the optical module clamping mechanism includes a three-axis manipulator and a suction and holding assembly arranged on the three-axis manipulator. The three-axis manipulator is fixedly installed on the workbench, and the suction and holding assembly is fixedly installed on the three-axis manipulator.

[0012] As a further supplement to the technical solution, the optical module plugging and unplugging mechanism includes a six-axis manipulator and a grasping mechanism arranged on the six-axis manipulator. The six-axis manipulator is fixedly installed on the workbench, and the grasping mechanism is fixedly installed on the six-axis manipulator.

[0013] As a further supplement to the technical solution, a first limiting mechanism and a second limiting mechanism are respectively provided on the left and right sides of the support plate.

[0014] To further supplement the present technical solution, the first limiting mechanism includes a fixed block, a driving cylinder arranged on the fixed block, and a clamping block connected to the driving cylinder, the fixed block is fixedly installed on the support plate, the driving mechanism is horizontally placed and fixedly installed on the fixed block, the clamping block is in an L-shape rotated 90° clockwise, and the second limiting mechanism includes a control cylinder fixedly installed on one side support block, and a pressure block connected to the control cylinder, the control cylinder is vertically placed, and the pressure block is in an L-shape rotated 90° clockwise.

[0015] Its beneficial effects are that it can well complete the loading of optical modules and test trays, and can simultaneously complete multiple product plug-in and unplug tests on the test tray, with good use effect and high efficiency, and is easy for enterprises to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first angle;

[0017] Figure 2 yes Figure 1 A partial enlarged view of middle A;

[0018] Figure 3 yes Figure 1A partial enlarged view of B in the middle;

[0019] Figure 4 This is a second angle overall structural diagram of the utility model;

[0020] In the figure, 1, workbench; 2, test tray loading mechanism; 21, test tray lifting mechanism; 22, pulling mechanism; 23, support plate; 24, support block; 25, first X-axis moving mechanism; 3, optical module tray loading mechanism; 31, second lifting mechanism; 4, transfer mechanism; 41, placement tooling; 42, suction mechanism; 5, optical module clamping mechanism; 51, three-axis manipulator; 52, suction assembly; 6, optical module plug-in mechanism; 61, six-axis manipulator; 62, grasping mechanism; 7, empty tray unloading mechanism; 71, second X-axis moving mechanism; 72, clamping mechanism; 73, third lifting mechanism; 8, first limiting mechanism; 81, fixing block; 82, driving cylinder; 83, clamping block; 9, second limiting mechanism; 91, control cylinder; 92, pressing block. DETAILED DESCRIPTION

[0021] In order to make the technical solution more clear to those skilled in the art, Figure 1 -4 Detailed description of the technical solution of the utility model:

[0022] A multi-ETC plug-in device tester, comprising a workbench 1, a test tray loading mechanism 2 arranged on the workbench 1, an optical module tray loading mechanism 3 arranged on one side of the workbench 1, a transfer mechanism 4 arranged on the workbench 1 and located on one side of the optical module tray loading mechanism 3, an optical module clamping mechanism 725 arranged on one side of the optical module tray loading mechanism 3, and an optical module plug-in mechanism 6 arranged on one side of the optical module tray loading mechanism 3, wherein the test tray loading mechanism 2 and the optical module tray loading mechanism 3 are arranged in parallel, the transfer mechanism 4 is fixedly installed on the workbench 1, the optical module clamping mechanism 725 is fixedly installed on the workbench 1, and the optical module plug-in mechanism 6 is fixedly installed on the workbench 1, the test tray is provided with a plurality of test stations, which can simultaneously complete the plug-in and pull-out tests of a plurality of optical module products, with good use effect and high efficiency; the optical module clamping mechanism 725 can clamp the products on the optical module tray on the optical module tray loading mechanism 3 to the transfer mechanism 4, and the optical module plug-in and pull-out mechanism 6 can clamp the products on the transfer mechanism 4 and then complete the plug-in and pull-out tests on the test tray, with good use effect; wherein, the transfer mechanism 4 is provided for the purpose of turning over the products during the testing of some products, and the optical module clamping mechanism 725 has no turning over function, and therefore needs to be placed on the transfer mechanism 4 to facilitate the clamping of the optical module plug-in and pull-out mechanism 6 and then turn it over to plug and unplug it on the test tray for testing, with good use effect.

[0023] The structure of the test disc feeding mechanism 2 will be described in detail below. The test disc feeding mechanism 2 includes a test disc lifting mechanism 21, a pulling mechanism 22 arranged on the workbench 1 and located on one side of the test disc lifting mechanism 21, a support plate 23 arranged below the pulling mechanism 22, support blocks 24 arranged on the left and right sides of the support plate 23, and a first X-axis moving mechanism 25 arranged below the support plate 23. The test disc lifting mechanism 21 is installed on the workbench 1, the first X-axis moving mechanism 25 is fixedly installed on the workbench 1, the support plate 23 is connected to the first X-axis moving mechanism 25, the pulling mechanism 22 is fixedly installed on the support plate 23, and the lower surface of the support block 24 is fixedly installed on the support plate 23. When working, first place the material frame on the test disc lifting mechanism 21, the test disc lifting mechanism 21 can complete the lifting mechanism of the material frame, the pulling mechanism 22 can pull out the test disc on the material frame and move it along the Y direction, and then control the first X-axis moving mechanism 25 to move the test disc on it to one side of the transfer mechanism 4.

[0024] Among them, the optical module tray loading mechanism 3 includes a second lifting mechanism 31, which is fixedly installed on the workbench 1. When working, first, a number of stacked optical modules are loaded onto the second lifting mechanism 31, and then the second lifting mechanism 31 controls its up and down movement to facilitate the optical module clamping mechanism 725 to clamp the optical module on the optical module tray.

[0025] Since the number of trays placed on the optical module tray is limited, in order to reduce the number of frequent loading times and get rid of the manual loading and unloading of empty trays, an empty tray unloading mechanism 7 is also provided on the workbench 1 on one side of the optical module tray loading mechanism 3, wherein the empty tray unloading mechanism 7 includes a second X-axis moving mechanism 71, a clamping mechanism 72 arranged on the second X-axis moving mechanism 71, and a third lifting mechanism 73 arranged on the workbench 1 and located on one side of the second lifting mechanism 31. The second X-axis moving mechanism 71 is fixedly installed above the workbench 1, and the clamping mechanism 7 2 is connected to the second X-axis moving mechanism 71, and the third lifting mechanism 73 is fixedly installed on the workbench 1. When working, the second X-axis moving mechanism 71 is first controlled to move to above the second lifting mechanism 31, and then the clamping mechanism 72 is controlled to clamp the empty tray thereon, and then the second X-axis moving mechanism 71 is controlled to work so that the empty tray thereon moves to just above the third lifting mechanism 73, and then the clamping mechanism 72 stops working, and the third lifting mechanism 73 completes the lifting work of the empty tray, and unloading is performed after a certain number of empty trays are placed.

[0026] Among them, the transfer mechanism 4 includes a placing tooling 41 and a suction mechanism 42 arranged on the placing tooling 41. The placing tooling 41 is fixedly installed on the workbench 1, and the suction mechanism 42 is fixedly installed on the placing tooling 41. The suction mechanism 42 can suction the product placed thereon to prevent it from falling.

[0027] The structure of the optical module clamping mechanism 725 will be explained in detail below. The optical module clamping mechanism 725 includes a three-axis manipulator 51 and a suction component 52 arranged on the three-axis manipulator 51. The three-axis manipulator 51 is fixedly installed on the workbench 1, and the suction component 52 is fixedly installed on the three-axis manipulator 51. The suction component 52 can suction the optical module on the optical module tray and then place it on the transfer mechanism 4.

[0028] The structure of the optical module plug-in and pull-out mechanism 6 will be described in detail below. The optical module plug-in and pull-out mechanism 6 includes a six-axis manipulator 61 and a grasping mechanism 62 arranged on the six-axis manipulator 61. The six-axis manipulator 61 is fixedly installed on the workbench 1, and the grasping mechanism 62 is fixedly installed on the six-axis manipulator 61. The grasping mechanism 62 can grasp the product on the transfer mechanism 4, and then complete the plug-in and pull-out work on the test disk through the six-axis manipulator 61. The test disk can test the optical module plugged in and out thereon.

[0029] In order to fix the test disk and prevent it from moving when the optical module is plugged in and out, a first limiting mechanism 8 and a second limiting mechanism 9 are respectively provided on the left and right sides of the support plate 23, wherein the first limiting mechanism 8 includes a fixed block 81, a driving cylinder 82 arranged on the fixed block 81, and a clamping block 83 connected to the driving cylinder 82, the fixed block 81 is fixedly installed on the support plate 23, the driving mechanism is horizontally placed and fixedly installed on the fixed block 81, the clamping block 83 is L-shaped rotated 90° clockwise, the second limiting mechanism 9 includes a control cylinder 91 fixedly installed on one side support block 24, and a pressure block 92 connected to the control cylinder 91, the control cylinder 91 is vertically placed, and the pressure block 92 is L-shaped rotated 90° clockwise; wherein, the second limiting mechanism 9 is provided with multiple ones, so as to better limit the test disk.

[0030] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.

Claims

1. A multi-ETC plug-in device tester, characterized in that: The invention comprises a workbench (1), a test tray loading mechanism (2) arranged on the workbench (1), an optical module tray loading mechanism (3) arranged on one side of the workbench (1), a transfer mechanism (4) arranged on the workbench (1) and located on one side of the optical module tray loading mechanism (3), an optical module clamping mechanism (72) (5) arranged on one side of the optical module tray loading mechanism (3), and an optical module plugging and unplugging mechanism (6) arranged on one side of the optical module tray loading mechanism (3), wherein the test tray loading mechanism (2) and the optical module tray loading mechanism (3) are arranged in parallel, the transfer mechanism (4) is fixedly mounted on the workbench (1), the optical module clamping mechanism (72) (5) is fixedly mounted on the workbench (1), and the optical module plugging and unplugging mechanism (6) is fixedly mounted on the workbench (1), and a plurality of test stations are provided on the test tray.

2. A multi-ETC plug-in device tester according to claim 1, characterized in that: The test disc feeding mechanism (2) comprises a test disc lifting mechanism (21), a pulling mechanism (22) arranged on a workbench (1) and located on one side of the test disc lifting mechanism (21), a support plate (23) arranged below the pulling mechanism (22), support blocks (24) arranged on the left and right sides of the support plate (23), and a first X-axis moving mechanism (25) arranged below the support plate (23); the test disc lifting mechanism (21) is mounted on the workbench (1); the first X-axis moving mechanism (25) is fixedly mounted on the workbench (1); the support plate (23) is connected to the first X-axis moving mechanism (25); the pulling mechanism (22) is fixedly mounted on the support plate (23); and the lower surface of the support block (24) is fixedly mounted on the support plate (23).

3. A multi-ETC plug-in device tester according to claim 2, characterized in that: The optical module tray loading mechanism (3) comprises a second lifting mechanism (31), and the second lifting mechanism (31) is fixedly mounted on the workbench (1).

4. A multi-ETC plug-in device tester according to claim 1, characterized in that: An empty tray unloading mechanism (7) is also provided on the workbench (1) at one side of the optical module tray loading mechanism (3).

5. A multi-ETC plug-in device tester according to claim 4, characterized in that: The empty tray unloading mechanism (7) comprises a second X-axis moving mechanism (71), a clamping mechanism (72) arranged on the second X-axis moving mechanism (71), and a third lifting mechanism (73) arranged on the workbench (1) and located on one side of the second lifting mechanism (31); the second X-axis moving mechanism (71) is fixedly installed above the workbench (1); the clamping mechanism (72) is connected to the second X-axis moving mechanism (71); and the third lifting mechanism (73) is fixedly installed on the workbench (1).

6. A multi-ETC plug-in device tester according to claim 1, characterized in that: The transfer mechanism (4) comprises a placement tool (41) and a suction mechanism (42) arranged on the placement tool (41); the placement tool (41) is fixedly mounted on the workbench (1); and the suction mechanism (42) is fixedly mounted on the placement tool (41).

7. A multi-ETC plug-in device tester according to claim 1, characterized in that: The optical module clamping mechanism (72) (5) comprises a three-axis manipulator (51) and a suction holding assembly (52) arranged on the three-axis manipulator (51); the three-axis manipulator (51) is fixedly mounted on the workbench (1); and the suction holding assembly (52) is fixedly mounted on the three-axis manipulator (51).

8. The multi-ETC plug-in device tester according to claim 1, characterized in that: The optical module plugging and unplugging mechanism (6) comprises a six-axis manipulator (61) and a grasping mechanism (62) arranged on the six-axis manipulator (61); the six-axis manipulator (61) is fixedly mounted on the workbench (1); and the grasping mechanism (62) is fixedly mounted on the six-axis manipulator (61).

9. A multi-ETC plug-in device tester according to claim 2, characterized in that: The support plate (23) is also provided with a first limiting mechanism (8) and a second limiting mechanism (9) on the left and right sides respectively.

10. A multi-ETC plug-in device tester according to claim 9, characterized in that: The first limiting mechanism (8) comprises a fixed block (81), a driving cylinder (82) arranged on the fixed block (81), and a clamping block (83) connected to the driving cylinder (82); the fixed block (81) is fixedly mounted on the support plate (23); the driving cylinder (82) is horizontally placed and fixedly mounted on the fixed block (81); the clamping block (83) is in an L-shape rotated 90° clockwise; the second limiting mechanism (9) comprises a control cylinder (91) fixedly mounted on a side support block (24); and a pressing block (92) connected to the control cylinder (91); the control cylinder (91) is vertically placed; and the pressing block (92) is in an L-shape rotated 90° clockwise.