Surface damage detection device for lead-free tin bar finished product
By designing clamping components and inspection components for lead-free tin strips, the problem of insufficient fixing capacity of traditional devices for different specifications of lead-free tin strips is solved, and stable fixation and efficient damage detection of lead-free tin strips are achieved, and inspection is improved Accuracy and efficiency.
Patent Information
- Application Number
- CN202323661662.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The surface damage detection device of traditional lead-free tin strips has insufficient fixing ability for lead-free tin strips of different specifications, which can easily lead to position deviation or drop, affecting the accuracy of detection.
A detection device including a substrate, a housing, a detection table, a clamping assembly and a detection assembly are designed. The clamping assembly is fixed to different specifications of lead-free tin strips through movable blocks, movable grooves, connecting rods and fastening springs. The detection components are equipped with a phase acquisition camera and a detector for surface damage detection.
Effectively prevent the position of lead-free tin strip from being offset or falling during the detection process, improve detection accuracy and efficiency, and realize high-resolution image acquisition and damage detection through phase acquisition cameras and detectors.
Smart Images

Figure CN222337073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-free tin bars, in particular to a device for detecting surface damage of a finished product of a lead-free tin bar. Background Art
[0002] Lead-free tin bar is a lead-free tin alloy bar, usually made of tin, copper, zinc and other metal alloys. Lead-free tin bar is widely used because it does not contain lead, especially in the field of electronic manufacturing and welding. The use of lead-free tin bar can effectively reduce the emission of harmful substances and meet environmental protection requirements. In addition, lead-free tin bar also has a higher melting point and better welding performance.
[0003] After the lead-free tin bar is finished, its surface needs to be inspected for damage, so a damage detection device is needed. Although the traditional damage detection device has detection capabilities, it still has some shortcomings. For example, its ability to fix lead-free tin bars of different specifications is poor. Therefore, when performing damage inspection on it, it is easy for the lead-free tin bar to shift or fall, thereby affecting its normal damage detection. Therefore, a surface damage detection device for lead-free tin bar finished products is proposed to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a device for detecting surface damage of a finished lead-free tin bar, which has a better fixing ability for lead-free tin bars of different specifications. Therefore, when performing damage detection on the lead-free tin bar, it is not easy for the lead-free tin bar to be displaced or dropped, thereby ensuring its normal damage detection, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for detecting surface damage of a finished product of a lead-free tin bar comprises a substrate, wherein the four corners of the bottom wall of the substrate are fixedly connected with fixed legs, the top of the substrate is fixedly connected with a casing, a detection platform is provided at the lower part of the inner cavity of the casing, the four corners of the bottom wall of the detection platform are fixedly connected with connecting legs, and the detection platform is fixedly connected to the top wall of the substrate through the connecting legs, clamping components are symmetrically provided on both sides of the top of the substrate, mounting brackets are symmetrically and fixedly connected to the top of the inner cavity of the casing, and a detection component is provided between the two mounting brackets.
[0007] Preferably, the clamping assembly includes a fixed clamping plate arranged on the upper surface of the detection platform and a movable groove opened at the top of the inner cavity of the detection platform, a movable block is fixedly connected to the center of the bottom wall of the fixed clamping plate, and the fixed clamping plate is slidably connected to the movable groove through the movable block.
[0008] Preferably, the front and rear sides of the fixed splint are symmetrical and fixedly connected with connecting rods, one end of the connecting rod away from the fixed splint is fixedly connected with a support plate, a movable rod passes through the support plate, and a handle is fixedly connected to the top of the movable rod.
[0009] Preferably, the bottom end of the movable rod is fixedly connected to a movable splint symmetrically arranged with the fixed splint, the front and rear sides of the top of the movable splint are symmetrically and fixedly connected with a fastening spring, and the top end of the fastening spring is fixedly connected to the bottom wall of the support plate.
[0010] Preferably, the detection assembly includes a detector fixedly connected to one end of the mounting bracket away from the inner top wall of the casing, and a photo-capturing camera is provided below the detector.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the utility model, lead-free tin bars of different specifications can be fixedly clamped by the provided clamping assembly, so that the lead-free tin bars are not easily displaced or dropped when being inspected for damage, thereby ensuring normal damage detection. The photographic camera in the provided inspection assembly can photograph the surface damage of the lead-free tin bars after being fixed and clamped, and the photographic image can be inspected by a detector and the inspection information can be displayed on the detector, with high inspection accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the clamping assembly of the utility model;
[0015] Figure 3 It is a schematic diagram of the lateral structure of the clamping assembly of the utility model.
[0016] In the figure: 1. base plate; 2. housing; 3. testing platform; 4. fixed clamp; 5. movable slot; 6. movable block; 7. connecting rod; 8. support plate; 9. movable rod; 10. handle; 11. movable clamp; 12. fastening spring; 13. mounting bracket; 14. detector; 15. photo-taking camera. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0019] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0020] See also Figure 1-3 , the utility model provides a technical solution:
[0021] A device for detecting surface damage of a finished product of a lead-free tin bar comprises a substrate 1, wherein the four corners of the bottom wall of the substrate 1 are fixedly connected with fixed legs, the top of the substrate 1 is fixedly connected with a casing 2, a detection platform 3 is provided at the lower part of the inner cavity of the casing 2, the four corners of the bottom wall of the detection platform 3 are fixedly connected with connecting legs, and the detection platform 3 is fixedly connected to the top wall of the substrate 1 through the connecting legs, clamping components are symmetrically provided on both sides of the top of the substrate 1, mounting brackets 13 are symmetrically and fixedly connected to the top of the inner cavity of the casing 2, and a detection component is provided between the two mounting brackets 13.
[0022] The clamping assembly includes a fixed splint 4 arranged on the upper surface of the detection table 3 and a movable groove 5 opened at the top of the inner cavity of the detection table 3. A movable block 6 is fixedly connected to the center of the bottom wall of the fixed splint 4. The fixed splint 4 is slidably connected to the movable groove 5 through the movable block 6. The front and rear sides of the fixed splint 4 are symmetrical and fixedly connected with a connecting rod 7. The end of the connecting rod 7 away from the fixed splint 4 is fixedly connected with a support plate 8. A movable rod 9 runs through the support plate 8. The top of the movable rod 9 is fixedly connected with a pull handle 10. The bottom end of the movable rod 9 is fixedly connected with a movable splint 11 symmetrically arranged with the fixed splint 4. The front and rear sides of the top of the movable splint 11 are symmetrical and fixedly connected with a fastening spring Spring 12, the top of the fastening spring 12 is fixedly connected to the bottom wall of the support plate 8, and the clamping assembly can fix and clamp lead-free tin bars of different specifications. Therefore, it is not easy to cause the lead-free tin bar to shift or fall when performing damage inspection on it, thereby ensuring its normal damage inspection; the detection assembly includes a detector 14 fixedly connected to the end of the mounting bracket 13 away from the inner top wall of the casing 2, and a camera 15 is provided under the detector 14. The camera 15 can take pictures of the surface damage of the lead-free tin bar after being fixed and clamped, and the detection information is displayed on the detector 14 through the detector 14, and the detection accuracy and efficiency are high.
[0023] Workflow: The lead-free solder bar needs to be fixed and clamped before testing. When fixing and clamping, firstly, the spacing of the clamping components needs to be adjusted according to the length specification of the lead-free solder bar to be tested. It can be done by moving the movable block 6 in the movable slot 5. When clamping, firstly, the movable rod 9 is pulled upward by the pull handle 10, and the movable rod 9 drives the movable clamping plate 11 to move upward to increase the spacing between the movable clamping plate 11 and the fixed clamping plate 4. Then, the lead-free solder bar is placed between the fixed clamping plate 4 and the movable clamping plate 11, and then the pull handle 10 is released. 10 will squeeze the fastening spring 12 when driving the movable clamp 11 to move upward. Therefore, after releasing the pull handle 10, the fastening spring 12 will drive the movable clamp 11 to reset through its own resilience, that is, the lead-free tin bar is fixed and clamped. After the lead-free tin bar is fixed, the high-resolution image of the surface of the lead-free tin bar is captured by the camera 15, and these images are transmitted to the detector 14 for analysis. The detector 14 can use various algorithms to detect damage or defects and display the results on the screen of the detector 14.
[0024] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting surface damage of a lead-free solder bar product, comprising a substrate (1), characterized in that: The four corners of the bottom wall of the substrate (1) are fixedly connected with fixed legs, the top of the substrate (1) is fixedly connected with the housing (2), a detection platform (3) is provided at the lower part of the inner cavity of the housing (2), the four corners of the bottom wall of the detection platform (3) are fixedly connected with connecting legs, and the detection platform (3) is fixedly connected to the top wall of the substrate (1) through the connecting legs, clamping components are symmetrically provided on both sides of the top of the substrate (1), and mounting brackets (13) are symmetrically and fixedly connected to the top of the inner cavity of the housing (2), and a detection component is provided between the two mounting brackets (13).
2. The device for detecting surface damage of a lead-free solder bar product according to claim 1, characterized in that: The clamping assembly comprises a fixed clamping plate (4) arranged on the upper surface of the detection platform (3) and a movable groove (5) opened at the top of the inner cavity of the detection platform (3); a movable block (6) is fixedly connected to the center of the bottom wall of the fixed clamping plate (4); and the fixed clamping plate (4) is slidably connected to the movable groove (5) through the movable block (6).
3. The device for detecting surface damage of a lead-free solder bar product according to claim 2, characterized in that: The front and rear sides of the fixed splint (4) are symmetrically and fixedly connected with connecting rods (7), one end of the connecting rod (7) away from the fixed splint (4) is fixedly connected with a support plate (8), a movable rod (9) passes through the support plate (8), and the top end of the movable rod (9) is fixedly connected with a handle (10).
4. The device for detecting surface damage of a lead-free solder bar product according to claim 3, characterized in that: The bottom end of the movable rod (9) is fixedly connected to a movable clamping plate (11) symmetrically arranged with the fixed clamping plate (4); the front and rear sides of the top of the movable clamping plate (11) are symmetrically and fixedly connected to a fastening spring (12); the top end of the fastening spring (12) is fixedly connected to the bottom wall of the support plate (8).
5. The device for detecting surface damage of a lead-free solder bar product according to claim 1, characterized in that: The detection assembly comprises a detector (14) fixedly connected to one end of the mounting bracket (13) away from the inner top wall of the housing (2), and a photo-taking camera (15) is provided below the detector (14).