LED light bar detection device

By designing the LED light strip detection device, the combination of conveyor belt, telescopic rod, industrial camera and inkjet, the light emission of the LED light strip is automatically detected, solving the visual fatigue caused by manual detection and improving detection efficiency and accuracy.

CN222337314UActive Publication Date: 2025-01-10SHANGHAI SHANGYING NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420899495.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, the LED lamp beads of LED lamp strips are manually observed through naked eyes, resulting in visual fatigue of staff and low detection efficiency.

Method used

A LED light strip detection device is designed, including a conveyor belt, telescopic rod, industrial camera, energized structure and inkjet. The LED light strip is fixed by a positioner, and the lifting rod drives the energizer to be energized. The industrial camera detects the luminescence of the lamp beads and sprays the The coder performs ink-code and distinguishes qualified products to improve detection efficiency.

Benefits of technology

Automatic detection is realized, which reduces artificial visual fatigue and improves the efficiency and accuracy of LED light strip detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an LED light bar detection device, which relates to the field of LED lights and comprises a conveyor belt, telescopic rods are arranged on two sides of the top end of the conveyor belt, push plates are arranged at the end parts of the telescopic rods, a shell is arranged in the middle of the top end of the conveyor belt, and an industrial camera is arranged at the top end of the inner side of the shell. According to the LED lamp strip positioning device, the position of an LED lamp strip is detected through the positioner so that the conveying belt can stop working, the telescopic rod drives the push plate to clamp and fix the LED lamp strip, meanwhile, the lifting rod drives the electrifying device to descend so that the electrifying device can make contact with the LED lamp strip, and the LED lamp strip can be positioned through the positioning device. The LED light bar is moved out through one end of the shell, the LED light bar is powered on, the lamp bead emits light, the industrial camera detects and photographs the light source, the code spraying device sprays codes on the LED light bar to distinguish whether the LED light bar is a qualified product or not, the LED light bar is moved out through the other end of the shell, the LED light bar is continuously detected, and the detection efficiency of the LED light bar is high.
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Description

Technical Field

[0001] The utility model relates to the field of LED lamps, in particular to an LED light bar detection device. Background Art

[0002] LED light strip refers to LEDs assembled on a strip-shaped FPC (flexible circuit board) or PCB hard board, and is named because its product shape is like a strip. It is gradually emerging in various decoration industries because of its long service life (normal life is generally 80,000 to 100,000 hours), energy saving and green environmental protection.

[0003] LED light strips need to be powered on for testing during production to detect whether the lamp beads on the LED light strips can be fully lit to ensure their production quality. In the prior art, the light strips are generally powered on and then the light emission of the LED lamp beads is observed manually with the naked eye, which can easily cause visual fatigue to the staff.

[0004] In order to solve the above problems, this application proposes an LED light bar detection device. Utility Model Content

[0005] The utility model aims to solve the following problems existing in the prior art: in the prior art, the light strip is generally powered on and the light emitting condition of the LED lamp beads of the light strip is observed by human naked eyes, which may easily cause visual fatigue of the staff.

[0006] In order to solve the problems existing in the prior art, the utility model provides an LED light strip detection device, comprising a conveyor belt, telescopic rods are provided on both sides of the top of the conveyor belt, push plates are provided at the ends of the telescopic rods, a shell is provided in the middle of the top of the conveyor belt, an industrial camera is provided at the top inner side of the shell, a locator and a power-on structure connected to the conveyor belt are respectively provided on both sides of the industrial camera, and a coder is provided on the side of the power-on structure.

[0007] Preferably, the bottom end position of the push plate is matched with the middle position of the top end of the conveyor belt.

[0008] Preferably, a control panel is provided at the top of the shell, and the control panel is respectively connected to the shell, the industrial camera, the inkjet printer and the power-carrying structure wires.

[0009] Preferably, the power supply structure includes a lifting rod arranged on the inner side of the shell, and a power supply installed at the bottom end of the lifting rod and connected to the light bar.

[0010] Preferably, a T-shaped slot is provided at the bottom end of the lifting rod, the top end of the power supply is located inside the slot of the lifting rod, and the size of the top end of the power supply is adapted to the inside of the slot of the lifting rod.

[0011] Preferably, the inkjet printer is installed on the side of the power supply.

[0012] Preferably, openings are provided on both sides of the bottom end of the shell, and the height of the openings is adapted to the height of the push plate and the light bar.

[0013] Preferably, a protective pad is provided on the side of the push plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model detects the position of the LED light strip through a locator to stop the conveyor belt, and drives the push plate to clamp and fix the LED light strip through the telescopic rod. At the same time, the lifting rod drives the power supply to descend, so that the power supply contacts the LED light strip, and the powered lamp beads of the LED light strip are illuminated. The light source is then detected and photographed by an industrial camera, and the inkjet printer sprays the code on the LED light strip to distinguish whether the LED light strip is a qualified product. The LED light strip is moved out through the other end of the shell, so that the LED light strip is continuously tested, and the detection efficiency of the LED light strip is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a front view schematic diagram of the overall structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the inner side of the housing of the utility model;

[0019] Figure 4 It is an exploded schematic diagram of the power-on structure of the utility model;

[0020] Figure numerals: 1. conveyor belt; 2. push plate; 3. telescopic rod; 4. shell; 5. control panel; 6. protective pad; 7. positioner; 8. industrial camera; 9. lifting rod; 10. power supply; 11. inkjet printer. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0022] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0023] Example 1

[0024] like Figure 1-4As shown, an LED light strip detection device includes a conveyor belt 1. Telescopic rods 3 are provided on both sides of the top of the conveyor belt 1, and push plates 2 are provided at the ends of the telescopic rods 3. A shell 4 is provided in the middle of the top of the conveyor belt 1, and an industrial camera 8 is provided at the top of the inner side of the shell 4. A positioner 7 and a power-on structure connected to the conveyor belt 1 are provided on both sides of the industrial camera 8, and a coder 11 is provided on the side of the power-on structure.

[0025] The bottom end of the push plate 2 is matched with the middle of the top end of the conveyor belt 1, so that when the telescopic rod 3 drives the push plate 2 to move, a large friction force between the push plate 2 and the telescopic rod 3 can be avoided.

[0026] A control panel 5 is provided at the top of the shell 4, and the control panel 5 is respectively connected to the shell 4, the industrial camera 8, the inkjet printer 11 and the power-on structure wires. The working parameters of the shell 4, the industrial camera 8, the inkjet printer 11 and the power-on structure can be set through the control panel 5, and the brightness of the lamp beads can be photographed by the industrial camera 8.

[0027] The power supply structure includes a lifting rod 9 arranged inside the housing 4, and a power supply 10 installed at the bottom end of the lifting rod 9 and connected to the light bar.

[0028] A T-shaped slide groove is provided at the bottom end of the lifting rod 9, and the top end of the power supply 10 is located inside the slide groove of the lifting rod 9. The top size of the power supply 10 is adapted to the inside of the slide groove of the lifting rod 9. The power supply 10 can be quickly disassembled through the slide groove, and the telescopic rod 3 drives the push plate 2 to adjust the position, so that LED light strips of different widths can be detected on the conveyor belt 1.

[0029] The inkjet printer 11 is installed on the side of the power supply 10 to change the distance between the inkjet printer 11 and the LED light bar to avoid the lower installation colliding with the LED light bar and the higher installation causing unclear coding.

[0030] There are openings on both sides of the bottom of the shell 4, and the opening height is adapted to the height of the push plate 2 and the light strip, and the opening width is adapted to the middle of the top of the conveyor belt 1. When the push plate 2 clamps LED light strips of different widths, the darkness inside the shell 4 is brought to the lowest state to improve the detection results of the LED light strips.

[0031] A protective pad 6 is provided on the side of the push plate 2. The protective pad 6 is made of soft insulating material and can protect the LED light strip when the push plate 2 clamps it. The protective pad 6 has a depression under the squeezing of the push plate 2 and the LED light strip, thereby improving the stability of the LED light strip and preventing the lifting rod 9 from driving the power supply 10 to descend and failing to power on the LED light strip for light detection.

[0032] Working principle:

[0033] When in use, the LED light strip is placed in the middle of the top end of the conveyor belt 1, and is transported to the inner side of the shell 4 through the conveyor belt 1. At the same time, the positioner 7 detects the position of the LED light strip to stop the conveyor belt 1, and drives the push plate 2 to move toward the LED light strip through the telescopic rod 3, so that the two push plates 2 clamp and fix the LED light strip. At the same time, the lifting rod 9 drives the power supply 10 to descend, so that the power supply 10 contacts the LED light strip, and the powered lamp beads of the LED light strip are illuminated. Then the industrial camera 8 is used to detect and take pictures of the light source, and the inkjet printer 11 inkjet codes the LED light strip to determine whether the LED light strip is a qualified product, and moves out through the other end of the shell 4, so that the LED light strip is continuously tested, so that the detection efficiency of the LED light strip is higher.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A LED light bar detection device, characterized in that: The invention comprises a conveyor belt (1), wherein telescopic rods (3) are provided on both sides of the top of the conveyor belt (1), and push plates (2) are provided at the ends of the telescopic rods (3). A shell (4) is provided in the middle of the top of the conveyor belt (1), and an industrial camera (8) is provided at the inner top of the shell (4). A positioner (7) and a power-on structure connected to the conveyor belt (1) are provided on both sides of the industrial camera (8), and a code sprayer (11) is provided on the side of the power-on structure.

2. The LED light bar detection device according to claim 1, characterized in that: The bottom end position of the push plate (2) is matched with the middle position of the top end of the conveyor belt (1).

3. The LED light bar detection device according to claim 1, characterized in that: A control panel (5) is provided at the top of the shell (4), and the control panel (5) is respectively connected to the shell (4), the industrial camera (8), the inkjet printer (11) and the power supply structure wire.

4. The LED light bar detection device according to claim 1, characterized in that: The power supply structure comprises a lifting rod (9) arranged inside the housing (4), and a power supply device (10) installed at the bottom end of the lifting rod (9) and connected to the light bar.

5. The LED light bar detection device according to claim 4, characterized in that: A T-shaped sliding groove is provided at the bottom end of the lifting rod (9), and the top end of the power supply (10) is located inside the sliding groove of the lifting rod (9). The size of the top end of the power supply (10) is adapted to the inside of the sliding groove of the lifting rod (9).

6. The LED light bar detection device according to claim 4, characterized in that: The inkjet printer (11) is installed on the side of the power supply (10).

7. The LED light bar detection device according to claim 1, characterized in that: Both sides of the bottom end of the shell (4) are provided with openings, and the height of the openings is adapted to the height of the push plate (2) and the light bar.

8. The LED light bar detection device according to claim 1, characterized in that: A protective pad (6) is provided on the side of the push plate (2).