Mica heating plate for multi-layer high-temperature furnace

By designing a multi-layer structure mica heating plate, using the combined structure of the base, substrate and mica board, the existing mica heater is solved, and the problem of large volume and difficult to repair the electric heating wire is achieved, and the rapid maintenance and cost reduction of the heating wire is achieved.

CN222339626UActive Publication Date: 2025-01-10WUXI TIANBO ELECTRIC APPLIANCE MFG CO LTD
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Patent Information

Application Number
CN202420678631.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-10
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing mica heaters are large in size and require a large installation space. The electric heating wire and mica board adopt a fixed structure, and they need to be replaced as a whole in case of failure, which is costly and difficult to repair.

Method used

Design a multi-layer high-temperature furnace mica heating plate, including base, substrate, installation groove, heating wire, mica board and connecting block, and protect and repair the heating wire through a vortex structure and "F"-shaped connecting block, allowing Mica board removal and replacement to reduce maintenance costs.

Benefits of technology

The repair and replacement of heating wire is realized, which reduces maintenance costs, and simplifies the fixing and disassembly of mica boards through the design of locking screws, improving the maintenance convenience of the device.

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Abstract

The utility model discloses a mica heating plate for a multilayer high temperature furnace, which relates to the technical field of mica plates and comprises a base, a base plate is fixedly arranged in the middle of the inner side wall of the base, a mounting groove is arranged in the middle of the base plate in a penetrating manner, the mounting groove is of a vortex structure, and a heating wire is arranged in the mounting groove in a penetrating manner. The base is arranged, the base plate is arranged on the inner side of the base, the heating wire is arranged in the mounting groove in the base plate, the mica plates are arranged on the two sides of the base plate, and the two sets of mica plates can be spliced on the two sides of the base plate, so that the heating wire can be protected, and when the heating wire breaks down, the two sets of mica plates can be detached, and the heating wire can be conveniently detached. Therefore, the heating wire can be repaired and replaced, and the maintenance cost of the device can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mica plates, in particular to a mica heating plate for a multi-layer high-temperature furnace. Background Art

[0002] Mica heating plate uses the good insulation performance and high temperature resistance of mica board (mica sheet). It uses mica board (sheet) as the skeleton and insulation layer, supplemented by galvanized sheet or stainless steel plate for support and protection. It can be made into various shapes of heating devices such as plate, sheet, cylinder, cone, tube, circle, etc. The designable power is up to 1000W and the temperature resistance is 600℃. The existing mica heater generally winds the heating wire evenly on the mica board, and uses the mica board as support and insulator. The disadvantage is that the volume of the whole heater is relatively large, requiring a large installation space, and the heating wire and mica board adopt a fixed structure. When the heating wire fails and breaks, it can only be replaced as a whole and cannot be repaired, which is costly.

[0003] A mica heating plate with a publication number of CN203968411U comprises a rectangular mica substrate and two groups of heating wires pressed and fixed on two surfaces of the mica substrate, the ends of the heating wires are connected to solder pads, the mica substrate is provided with through holes for solder to pass through at the solder pad positions, and the solder pads on both sides of the mica substrate are electrically connected through solder; the solder pad is located at a vertex position of the mica substrate, the heating wires are arranged in a circuitous manner along the length direction of the mica substrate, and the other ends of the heating wires are folded back along the other three vertices of the mica substrate to be connected to the solder pad; each group of heating wires comprises three wires arranged in parallel; by arranging the heating wires on both sides of the mica substrate, the heat generation is large, and the heating wires are arranged in a reasonable manner, so that the gaps between the heating wires are small, the space utilization rate of the mica substrate is high, and when the area of ​​the mica substrate is constant, the length of the heating wires is relatively long, and the cross-sectional area of ​​the heating wires is large, so that the heating power of the heating wires is high.

[0004] In practical applications, the above technical solution has the problem that the heating wire and the mica board are integrated and difficult to repair.

[0005] Therefore, it is necessary to invent a multi-layer high-temperature furnace mica heating plate to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a multi-layer mica heating plate for a high-temperature furnace to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mica heating plate for a multi-layer high-temperature furnace, comprising a base, a substrate is fixedly arranged in the middle of the inner wall of the base, a mounting groove is penetrated in the middle of the substrate, and the mounting groove is arranged as a vortex structure, a heating wire is penetrated inside the mounting groove, and the heating wire is arranged as a vortex structure, a terminal block is fixedly arranged at one end of the heating wire, and the terminal block is fixedly arranged on the outside of the base, mica boards are arranged on both sides of the substrate, a heat conducting plate is fixedly arranged on the inner side of the mica board, and the heat conducting plate corresponds to the mounting groove, connecting blocks are fixedly arranged on both sides of the mica board, and a positioning seat is arranged at one end of the substrate.

[0008] Preferably, connecting seats are fixedly provided at both ends of the positioning seat, and a screw hole is penetrated through the middle of the connecting seat.

[0009] Preferably, connecting ears are fixedly provided at both ends of the base, and a through hole is penetrated through the middle of the connecting ears.

[0010] Preferably, a locking screw is provided through the interior of the through hole, and the locking screw corresponds to the screw hole in the middle of the connecting seat.

[0011] Preferably, the connection blocks are configured as an "F"-shaped structure, and two adjacent connection blocks are mutually engaged.

[0012] Preferably, an inclined surface is provided on one side of the connecting block.

[0013] Technical effects and advantages of the utility model:

[0014] 1. The utility model provides a base, a substrate is provided inside the base, a heating wire is provided in a mounting groove inside the substrate, and mica boards are provided on both sides of the substrate. Two groups of mica boards can be spliced ​​on both sides of the substrate, so that the heating wire can be protected. When the heating wire fails, the two groups of mica boards can be disassembled to repair and replace the heating wire, thereby reducing the maintenance cost of the device;

[0015] 2. The utility model sets a base and a positioning seat, and the base and the positioning seat cooperate to fix the mica board. By setting connecting blocks at both ends of the mica board, the connecting blocks are set to an "F"-shaped structure. The setting of the "F"-shaped structure allows two mica boards to be horizontally spliced, thereby ensuring the connection stability of the two groups of mica boards. Further, by setting a locking screw between the base and the positioning seat, the setting of the locking screw can fix the base and the positioning seat, thereby fixing the mica board. The mica board can be quickly removed by removing the locking screw, thereby facilitating the maintenance of the heating wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is an exploded view of the overall structure of the utility model.

[0018] Figure 3 This is a schematic diagram of the substrate structure of the utility model.

[0019] Figure 4 It is a schematic cross-sectional view of the overall structure of the utility model.

[0020] Figure 5 For the utility model Figure 4 A schematic diagram of the enlarged structure in the middle.

[0021] In the figure: 1. base; 2. substrate; 3. mounting groove; 4. heating wire; 5. terminal block; 6. mica board; 7. heat conducting plate; 8. connecting block; 9. inclined surface; 10. positioning seat; 11. connecting seat; 12. connecting ear; 13. through hole; 14. locking screw. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1-5 A multi-layer mica heating plate for a high-temperature furnace shown in the figure comprises a base 1, a substrate 2 is fixedly arranged in the middle of the inner side wall of the base 1, a mounting groove 3 is penetrated in the middle of the substrate 2, and the mounting groove 3 is arranged in a vortex structure, a heating wire 4 is penetrated in the interior of the mounting groove 3, and the heating wire 4 is arranged in a vortex structure, a terminal block 5 is fixedly arranged at one end of the heating wire 4, and the terminal block 5 is fixedly arranged on the outer side of the base 1, and the terminal block 5 is used to connect the heating wire 4 to the circuit;

[0024] Specifically, mica boards 6 are provided on both sides of the substrate 2, and heat conducting plates 7 are fixedly provided on the inner side of the mica boards 6, and the heat conducting plates 7 correspond to the mounting grooves 3. Connecting blocks 8 are fixedly provided on both sides of the mica boards 6, and the connecting blocks 8 are provided in an "F"-shaped structure, and two adjacent connecting blocks 8 are mutually clamped, and an inclined surface 9 is provided on one side of the connecting block 8. The setting of the inclined surface 9 increases the contact area between the two connecting blocks 8, thereby improving the splicing stability between the two connecting blocks 8;

[0025] More specifically, a positioning seat 10 is provided at one end of the substrate 2, and connecting seats 11 are fixedly provided at both ends of the positioning seat 10, and a screw hole is penetrated in the middle of the connecting seat 11, and connecting ears 12 are fixedly provided at both ends of the base 1, and a through hole 13 is penetrated in the middle of the connecting ear 12, and a locking screw 14 is penetrated in the inside of the through hole 13, and the locking screw 14 corresponds to the screw hole in the middle of the connecting seat 11. The locking screw 14 can realize the connection between the connecting ear 12 and the connecting seat 11, thereby realizing the connection and fixation between the base 1 and the positioning seat 10.

[0026] The utility model provides a base 1, a substrate 2 is provided on the inner side of the base 1, a heating wire 4 is provided in a mounting groove 3 inside the substrate 2, and mica boards 6 are provided on both sides of the substrate 2. Two groups of mica boards 6 can be spliced ​​on both sides of the substrate 2, so that the heating wire 4 can be protected. When the heating wire 4 fails, the two groups of mica boards 6 can be disassembled to repair and replace the heating wire 4, so that the maintenance cost of the device can be reduced. The base 1 cooperates with the positioning seat 10 to fix the mica board 6. By Connecting blocks 8 are set at both ends of 6, and the connecting blocks 8 are set to an "F" shape structure. The setting of the "F" shape structure allows the two mica boards 6 to be horizontally spliced, thereby ensuring the connection stability of the two groups of mica boards 6, and then by setting a locking screw 14 between the base 1 and the positioning seat 10, the setting of the locking screw 14 can realize the fixation between the base 1 and the positioning seat 10, thereby realizing the fixation of the mica board 6, and the mica board 6 can be quickly removed by removing the locking screw 14, thereby facilitating the maintenance of the heating wire 4.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A multi-layer mica heating plate for a high temperature furnace, comprising a base (1), characterized in that: A substrate (2) is fixedly arranged in the middle of the inner side wall of the base (1); a mounting groove (3) is provided through the middle of the substrate (2), and the mounting groove (3) is arranged in a spiral structure; a heating wire (4) is provided through the inside of the mounting groove (3), and the heating wire (4) is arranged in a spiral structure; a terminal block (5) is fixedly arranged at one end of the heating wire (4), and the terminal block (5) is fixedly arranged on the outer side of the base (1); mica boards (6) are provided on both sides of the substrate (2); a heat conducting plate (7) is fixedly arranged on the inner side of the mica board (6), and the heat conducting plate (7) corresponds to the mounting groove (3); connecting blocks (8) are fixedly arranged on both sides of the mica board (6); and a positioning seat (10) is provided at one end of the substrate (2).

2. The multi-layer mica heating plate for high temperature furnace according to claim 1, characterized in that: Connecting seats (11) are fixedly provided at both ends of the positioning seat (10), and a screw hole is penetrated through the middle of the connecting seat (11).

3. The multi-layer mica heating plate for high temperature furnace according to claim 2, characterized in that: Both ends of the base (1) are fixedly provided with connection ears (12), and the middle of the connection ear (12) is penetrated by a through hole (13).

4. The multi-layer mica heating plate for high temperature furnace according to claim 3, characterized in that: A locking screw (14) is provided through the interior of the through hole (13), and the locking screw (14) corresponds to the screw hole in the middle of the connecting seat (11).

5. The multi-layer mica heating plate for high temperature furnace according to claim 4, characterized in that: The connection block (8) is configured as an "F"-shaped structure, and two adjacent connection blocks (8) are mutually clamped.

6. The multi-layer mica heating plate for high temperature furnace according to claim 5, characterized in that: An inclined surface (9) is provided on one side of the connection block (8).

Citation Information

Patent Citations

  • Mica heating plate

    CN203968411U