Roller fixation device

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By introducing support frames, power components and energy-saving components into the drum finishing device, the problems of heat loss and inconvenient fixing methods are solved, the convenience of heat recovery and maintenance is achieved, and the energy saving and use effect of the equipment is improved.

CN222340446UActive Publication Date: 2025-01-14SICHUAN BASHAN QUETONGUE BRAND MANAGEMENT CO LTD

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Patent Information

Application Number: CN202421127350.X
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-05-22
Publication Date: 2025-01-14
Estimated Expiration: 2034-05-22

AI Technical Summary

Technical Problem

The heating furnace of the existing drum finishing device is exposed, resulting in rapid heat loss, wasting waste of waste heat, increasing the cost of finishing, and the fixing method of the equipment is not convenient for maintenance.

Method used

A drum finishing device including a support frame, power assembly and energy-saving assembly is designed to provide power through a dual-axis motor, servo motor and pulley system, and reduce heat loss by using baffles and chutes, and simplify the top cover with disassembly and assembled components. Disassembly process.

Benefits of technology

Effectively utilize waste heat, reduce heat loss, reduce finishing costs, and simplify the maintenance and maintenance process of equipment, improving the efficiency and practicality of equipment.

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Abstract

The utility model discloses a roller fixation device, relates to the field of fixation devices, and solves the problems that a heating furnace of an existing roller fixation device is exposed outside, so that no waste heat recycling function exists, heat loss is fast in the using process, the situation of heat energy waste exists, and the cost required by fixation is increased. A power assembly is fixedly installed at the top of the supporting frame, a roller body is rotationally connected to the top of the supporting frame, the power assembly is connected with the roller body, a heating furnace is fixedly installed on the inner side wall of the supporting frame and located below the roller body, and an energy-saving assembly is arranged on one side of the supporting frame. According to the fixation device, the heating furnace can be protected, so that heat cannot be lost too fast in the use process of the heating furnace, the waste heat can be well recycled, more energy is saved in the overall use process, the fixation quality is better, the fixation cost is reduced accordingly, and the use effect is better.

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Description

Technical Field

[0001] The utility model relates to the technical field of tea-fixing devices, in particular to a roller tea-fixing device. Background Art

[0002] The tea drum withering device is an important equipment used in the tea processing process. Withering is a key link in tea making. Through high temperature treatment, the enzyme substances in the tea are inactivated, so that the tea can remain green and extend the shelf life. The tea drum withering device came into being under such a background. The tea drum withering device is mainly composed of a drum, a heating device, a fan and a control system. During the operation of the equipment, the tea enters the drum through the feed port and rolls inside the drum. The heating device increases the temperature inside the drum, and the fan evenly distributes the heat so that the tea quickly reaches the temperature required for withering. The tea leaves after withering are discharged through the discharge port, completing the entire withering process.

[0003] In response to the above-mentioned related problems, the heating furnace of the existing drum killing device is exposed to the outside, so there is no waste heat recovery function. During use, heat is lost quickly, there will be a waste of heat energy, and the cost of killing will increase. The equipment is fixed with bolts, which will be very troublesome when repairing it, which will affect the detection effect.

[0004] Therefore, the utility model provides a drum fixing device to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the problems existing in the above-mentioned prior art, the utility model provides a drum fixing device, which solves the problem that the heating furnace of the above-mentioned existing drum fixing device is exposed to the outside, so there is no waste heat recovery function, the heat is lost quickly during use, there will be a waste of heat energy, and the cost required for fixing will increase.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a drum fixing device, comprising a support frame, a power assembly is fixedly installed on the top of the support frame, the top of the support frame is rotatably connected to the drum body, the power assembly is connected to the drum body, a heating furnace is fixedly installed on the inner side wall of the support frame, the heating furnace is located below the drum body, and an energy-saving assembly is arranged on one side of the support frame; the above-mentioned energy-saving assembly comprises a dual-axis motor and a rotating rod, the dual-axis motor is fixedly installed on both sides of the support frame, the rotating rod is fixedly connected to the output end of the dual-axis motor, one end of the rotating rod is fixedly connected to a wire take-up drum, a steel wire is fixedly connected to the side wall of the wire take-up drum, and a baffle is fixedly connected to the end of the steel wire away from the wire take-up drum, and slide grooves are respectively provided on both sides of the support frame, and the baffle is slidably connected to the slide grooves.

[0009] As a preferred solution of the roller fixing device described in the utility model, a top cover is arranged on the top of the support frame, and a disassembly assembly is respectively arranged on one side of the support frame and the top cover, and the top cover and the support frame are connected through the disassembly assembly.

[0010] By adopting the above technical solution, the disassembly work is convenient and can be completed by bare hands.

[0011] As a preferred solution of the roller fixing device described in the utility model, the disassembly and assembly component includes a fixing frame and a slot, the fixing frame is fixedly installed on both sides of the top cover, the slot is opened on one side of the fixing frame, and fixing blocks are fixedly installed on both sides of the support frame, the fixing block is connected to the fixing frame, the inner side wall of the fixing block is provided with a damping shaft, the side wall of the damping shaft is fixedly connected with a clamping rod, and the clamping rod is connected to the slot.

[0012] By adopting the above technical solution, it is convenient to disassemble the top cover so as to facilitate the maintenance of the whole.

[0013] As a preferred solution of the roller killing device described in the utility model, the power assembly includes a servo motor and a pulley 1, the servo motor is fixedly installed on the top of the support frame, the pulley 1 is fixedly connected to the output end of the servo motor, one end of the pulley 1 is fixedly connected to a friction wheel 1, and the friction wheel 1 is connected to the roller body.

[0014] By adopting the above technical solution, the drum body can be rotated.

[0015] As a preferred solution of the roller killing device described in the utility model, the power component also includes a second pulley and a second friction wheel. The second pulley is connected to the top of the support frame through a bearing, and the second friction wheel is fixedly connected to one end of the second pulley. The second pulley is tensioned with the first pulley through a transmission belt.

[0016] By adopting the above technical solution, power can be provided to the drum body.

[0017] As a preferred solution of the drum fixing device described in the utility model, a protective shell is provided on one side of the support frame, and the protective shell is connected to the support frame by bolts.

[0018] By adopting the above technical solution, a protective effect can be achieved to prevent damage.

[0019] As a preferred solution of the drum fixing device described in the utility model, a blower is provided on the inner side wall of the support frame, and the blower is located on one side of the heating furnace.

[0020] By adopting the above technical solution, the furnace can be heated by blast.

[0021] As a preferred solution of the drum fixing device described in the utility model, a ventilation hole is opened on one side of the baffle, and the ventilation hole is located on one side of the blower.

[0022] By adopting the above technical solution, a ventilation effect can be achieved for the blower.

[0023] (III) Beneficial effects

[0024] The utility model provides a drum fixing device, which has the following beneficial effects:

[0025] 1. The drum-killing device can use the baffle to block the tuyere position of the heating furnace through the energy-saving component, which can effectively reduce air circulation, thereby reducing the impact of cold air on the heating furnace and slowing down its heat loss. In the process of use, the heat will not be lost too quickly, so that the waste heat can be well recycled, and the overall use will be more energy-saving, the quality of killing green will be better, and the cost of killing green will be reduced accordingly, so that the use effect will be better.

[0026] 2. The drum fixing device can quickly disassemble the top cover by pulling the card rod and the card slot to separate them, and then rotating the top plate, which solves the problem that the traditional top cover is inconvenient to fix and disassemble by bolts, and the disassembly work can be done by hand, and the disassembly will be very convenient. The top cover can be quickly disassembled, making it more convenient to disassemble, effectively solving the problem that the existing top cover is inconvenient to fix and disassemble by bolts, and the disassembly work can be done by hand, and regular inspection or maintenance of the whole will be more convenient, and the use effect will be better, and it is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0029] Figure 2 This utility model Figure 1 A magnified view of the structure in the middle.

[0030] Figure 3 It is a side view of the overall structure of the utility model.

[0031] Figure 4 This utility model Figure 3 A magnified view of the structure at B in the middle.

[0032] In the figure, 1. support frame; 2. power assembly; 21. servo motor; 22. pulley 1; 23. friction wheel 1; 24. pulley 2; 25. friction wheel 2; 3. drum body; 4. protective shell; 5. heating furnace; 6. blower; 7. energy-saving assembly; 71. dual-axis motor; 72. rotating rod; 73. take-up reel; 74. steel wire; 75. baffle; 76. slide; 8. top cover; 9. disassembly and assembly assembly; 91. fixing frame; 92. slot; 93. fixing block; 94. damping shaft; 95. clamping rod. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0034] Example 1

[0035] Reference Figure 1 and Figure 2, which is the first embodiment of the utility model, and provides a roller fixing device, including a support frame 1, a power assembly 2 is fixedly installed on the top of the support frame 1, a roller body 3 is rotatably connected to the top of the support frame 1, the power assembly 2 is connected to the roller body 3, a heating furnace 5 is fixedly installed on the inner side wall of the support frame 1, the heating furnace 5 is located below the roller body 3, and an energy-saving assembly 7 is arranged on one side of the support frame 1; the energy-saving assembly 7 includes a dual-axis motor 71 and a rotating rod 72, the dual-axis motor 71 is fixedly installed on both sides of the support frame 1, the rotating rod 72 is fixedly connected to the output end of the dual-axis motor 71, one end of the rotating rod 72 is fixedly connected to a take-up drum 73, a steel wire 74 is fixedly connected to the side wall of the take-up drum 73, and a baffle 75 is fixedly connected to the end of the steel wire 74 away from the take-up drum 73, and slide grooves 76 are respectively provided on both sides of the support frame 1, and the baffle 75 is slidably connected to the slide groove 76.

[0036] Specifically, the power assembly 2 includes a servo motor 21 and a pulley 22. The servo motor 21 is fixedly mounted on the top of the support frame 1. The pulley 22 is fixedly connected to the output end of the servo motor 21. One end of the pulley 22 is fixedly connected to a friction wheel 23, which is connected to the drum body 3. The power assembly 2 also includes a pulley 24 and a friction wheel 25. The pulley 24 is connected to the top of the support frame 1 through a bearing. The friction wheel 25 is fixedly connected to one end of the pulley 24. The pulley 24 and the pulley 22 are tensioned by a transmission belt. A protective shell 4 is provided on one side of the support frame 1. The protective shell 4 is connected to the support frame 1 through bolts. A blower 6 is provided on the inner side wall of the support frame 1. The blower 6 is located on one side of the heating furnace 5. A vent is provided on one side of the baffle 75, which is located on one side of the blower 6.

[0037] Furthermore, first, coal is burned inside the heating furnace 5 to heat the inside of the drum body 3, and then the servo motor 21 is started to drive the pulley 1 22 and the friction wheel 1 23 to rotate, so that the pulley 1 22 can drive the pulley 2 24 to rotate, so that the friction wheel 2 25 and the friction wheel 1 23 can drive the drum body 3 to rotate, thereby withering the tea leaves inside it, and then the dual-axis motor 71 is started to drive the rotating rod 72 to rotate, so that the rotating rod 72 can drive the take-up drum 73 to rotate, so that the take-up drum 73 can drive the baffle 75 to slide inside the slide groove 76 through the steel wire 74, so that the baffle 75 can block the gap position of the support frame 1 to prevent the heat of the heating furnace 5 from being lost, and also achieve a good energy-saving effect.

[0038] Example 2

[0039] Reference Figure 3 and Figure 4, which is the second embodiment of the utility model, is based on the previous embodiment. A top cover 8 is provided on the top of the support frame 1, and a disassembly assembly 9 is provided on one side of the support frame 1 and the top cover 8 respectively. The top cover 8 and the support frame 1 are connected through the disassembly assembly 9.

[0040] Specifically, the disassembly and assembly component 9 includes a fixing frame 91 and a card slot 92. The fixing frame 91 is fixedly installed on both sides of the top cover 8. The card slot 92 is opened on one side of the fixing frame 91. Fixed blocks 93 are fixedly installed on both sides of the support frame 1, and the fixed block 93 is connected to the fixing frame 91. The inner side wall of the fixing block 93 is provided with a damping shaft 94. The side wall of the damping shaft 94 is fixedly connected with a card rod 95, and the card rod 95 is connected to the card slot 92.

[0041] Furthermore, the lever 95 can be rotated to separate it from the slot 92, and then the top cover 8 can be pulled up to separate the fixing frame 91 from the fixing block 93, so that the top cover 8 can be removed, making it easier to inspect the interior of the support frame 1 and improving the user experience.

[0042] Working principle: first, coal is burned inside the heating furnace 5 to heat the inside of the drum body 3, and then the servo motor 21 is started to drive the pulley 1 22 and the friction wheel 1 23 to rotate, so that the pulley 1 22 can drive the pulley 2 24 to rotate, so that the friction wheel 2 25 and the friction wheel 1 23 can drive the drum body 3 to rotate, thereby withering the tea leaves inside it, and then the dual-axis motor 71 is started to drive the rotating rod 72 to rotate, so that the rotating rod 72 can drive the take-up drum 73 to rotate, so that the take-up drum 73 can drive the baffle 75 to slide inside the slide groove 76 through the steel wire 74, so that the baffle 75 can block the gap position of the support frame 1.

[0043] Then, the lever 95 can be rotated to separate it from the slot 92 , and then the top cover 8 can be pulled up to separate the fixing frame 91 from the fixing block 93 , so that the top cover 8 can be removed, making it easier to inspect the interior of the support frame 1 .

[0044] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A drum fixing device, comprising a support frame, characterized in that: A power assembly is fixedly installed on the top of the support frame, a drum body is rotatably connected to the top of the support frame, the power assembly is connected to the drum body, a heating furnace is fixedly installed on the inner side wall of the support frame, the heating furnace is located below the drum body, and an energy-saving assembly is arranged on one side of the support frame; The energy-saving component includes a dual-axis motor and a rotating rod, the dual-axis motor is fixedly mounted on both sides of the support frame, the rotating rod is fixedly connected to the output end of the dual-axis motor, one end of the rotating rod is fixedly connected to a take-up drum, a steel wire is fixedly connected to the side wall of the take-up drum, an end of the steel wire away from the take-up drum is fixedly connected to a baffle, and sliding grooves are respectively provided on both sides of the support frame, and the baffle is slidably connected to the sliding grooves.

2. A drum fixing device according to claim 1, characterized in that: A top cover is arranged on the top of the support frame, and disassembly and assembly components are respectively arranged on one side of the support frame and the top cover, and the top cover and the support frame are connected through the disassembly and assembly components.

3. A drum fixing device according to claim 2, characterized in that: The disassembly and assembly component includes a fixing frame and a card slot, the fixing frame is fixedly installed on both sides of the top cover, the card slot is opened on one side of the fixing frame, and fixing blocks are fixedly installed on both sides of the support frame, the fixing block is connected to the fixing frame, the inner side wall of the fixing block is provided with a damping shaft, the side wall of the damping shaft is fixedly connected with a card rod, and the card rod is connected to the card slot.

4. The drum fixing device according to claim 1, characterized in that: The power assembly includes a servo motor and a pulley 1. The servo motor is fixedly installed on the top of the support frame. The pulley 1 is fixedly connected to the output end of the servo motor. One end of the pulley 1 is fixedly connected to a friction wheel 1, and the friction wheel 1 is connected to the roller body.

5. The drum fixing device according to claim 4, characterized in that: The power assembly also includes a second pulley and a second friction wheel. The second pulley is connected to the top of the support frame through a bearing, and the second friction wheel is fixedly connected to one end of the second pulley. The second pulley is tensionedly connected to the first pulley through a transmission belt.

6. The drum fixing device according to claim 1, characterized in that: A protective shell is arranged on one side of the support frame, and the protective shell is connected to the support frame by bolts.

7. The drum fixing device according to claim 1, characterized in that: The inner side wall of the support frame is provided with a blower, and the blower is located at one side of the heating furnace.

8. The drum fixing device according to claim 7, characterized in that: A vent is provided on one side of the baffle, and the vent is located on one side of the blower.