Titanium sponge selecting production line

Abstract

The utility model discloses a titanium sponge selection production line, and belongs to the technical field of titanium sponge selection. The titanium sponge selecting production line comprises a workbench, a titanium barrel carrier roller set is arranged on one side of the workbench, an elevator is arranged on one side of the titanium barrel carrier roller set, a magnetic separation assembly is arranged on the portion, located on one side of the elevator, above the workbench, a belt conveying mechanism is arranged on one side of the magnetic separation assembly, and a second receiving bin is arranged on one side of the belt conveying mechanism. The magnetic separation assembly comprises a first material receiving bin, a magnetic separation cavity is formed below the first material receiving bin, a magnetic separation module is arranged in the magnetic separation cavity, and a vibration feeder is arranged below the magnetic separation cavity; the titanium barrel carrier roller set, the elevator, the first material receiving bin, the magnetic separation assembly, the vibration feeder and the belt conveying mechanism are arranged to form a continuous screening production conveying line, and the magnetic separation assembly achieves automatic screening of sponge titanium raw materials or iron materials accidentally doped in the production process. And meanwhile, secondary screening is conducted on the two sides of the belt conveying mechanism manually, and the screening efficiency is improved through mutual cooperation.

Description

Technical Field

[0001] The utility model relates to the technical field of titanium sponge selection, and more specifically to a titanium sponge selection production line. Background Art

[0002] Titanium and titanium alloys have the advantages of corrosion resistance, high strength, good biocompatibility and non-magnetism. They are widely used in aerospace, chemical, medical and other fields. Sponge titanium is the basic link of the titanium industry and the main raw material for titanium smelting. The oxides, alloy foreign matter, blackened defective materials, rust adhesion defective materials, hard bright block defective materials, TiFe compound defective materials, cement stone foreign matter, etc. that may be contained in sponge titanium will affect the performance of titanium alloy materials.

[0003] How to identify and select defective materials in titanium sponge is an important process before smelting titanium alloy. The existing technology for selecting defective titanium sponge materials is to manually add titanium sponge bucket by bucket into the silo using an overhead crane and manually identify defective materials. If manual selection is the only option, the efficiency is low and the transportation of titanium sponge raw materials is time-consuming and labor-intensive. In view of this, we propose a titanium sponge selection production line. Utility Model Content

[0004] The purpose of the utility model is to provide a titanium sponge selection production line to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The titanium sponge selection production line comprises a workbench, a titanium barrel roller group is arranged on one side of the workbench, a hoist is arranged on one side of the titanium barrel roller group, a magnetic separation component is arranged on one side of the hoist above the workbench, a belt conveyor mechanism is arranged on one side of the magnetic separation component, and a second material receiving bin is arranged on one side of the belt conveyor mechanism.

[0007] Preferably, the magnetic separation component comprises a first material receiving bin, a magnetic separation cavity is arranged below the first material receiving bin, a magnetic separation module is arranged in the magnetic separation cavity, and a vibrating feeder is arranged below the magnetic separation cavity.

[0008] Preferably, the upper end of the elevator extends to the feed port of the first receiving bin, and the discharge port of the first receiving bin is connected to the magnetic separation chamber.

[0009] Preferably, a fixing frame is provided on the top surface of the workbench, and the first material receiving bin, the magnetic separation chamber, and the vibrating feeder are sequentially installed on the fixing frame from top to bottom, and the outer end of the vibrating feeder extends above the belt conveyor mechanism.

[0010] Preferably, a lighting shed is provided above the belt conveyor mechanism, and a lighting lamp is installed in the lighting shed.

[0011] Preferably, a material receiving frame is provided on one side of the belt conveyor mechanism close to the vibrating feeder, the interior of the material receiving frame is hollow, and a material guide plate is provided on the other side of the belt conveyor mechanism, the material guide plate extends to above the second material receiving bin.

[0012] Preferably, the belt conveyor mechanism comprises a conveyor belt, mounting frames are arranged on both sides of the conveyor belt, a material receiving frame is mounted on the mounting frames, and there is a gap between the bottom surface of the material receiving frame and the top surface of the conveyor belt.

[0013] Preferably, a plurality of material frames are arranged on the side of the mounting frame.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) The utility model forms a continuous screening production conveyor line by setting up a titanium barrel roller group, an elevator, a first material receiving bin, a magnetic separation component, a vibrating feeder and a belt conveyor mechanism, wherein the magnetic separation component realizes automatic screening of sponge titanium raw materials or iron materials accidentally mixed in production, and at the same time, secondary screening is performed manually on both sides of the belt conveyor mechanism. The various processes of the application are closely connected to form a continuous screening production conveyor line, which facilitates the transportation and storage of materials during the screening process, saves manpower and improves the screening efficiency.

[0016] (2) The utility model sets a material receiving frame, so that the material falling from the vibrating feeder first enters the material receiving frame, and then enters the top of the conveyor belt from the gap between the bottom of the material receiving frame and the conveyor belt. The material receiving frame plays a role of buffering and guiding, making it convenient for the material to fall on the belt conveyor mechanism in an orderly manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the titanium sponge selection production line of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 3 It is a schematic top view of the overall structure of the utility model.

[0020] Explanation of the numbers in the figure: 1. Titanium barrel roller group; 2. Elevator; 3. First receiving bin; 4. Magnetic separation chamber; 5. Vibrating feeder; 6. Belt conveyor mechanism; 601. Receiving frame; 602. Guide plate; 7. Lighting shed; 8. Second receiving bin; 9. Titanium barrel. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Example:

[0023] See also Figure 1-3 The titanium sponge selection production line includes a workbench, a titanium barrel roller group 1 is arranged on one side of the workbench, which is used to move the titanium barrel 9 of the titanium raw material forward, and a hoist 2 is arranged on one side of the titanium barrel roller group 1. The hoist 2 is used to lift the raw material titanium barrel 9 to a certain height and flip it to unload it to the magnetic separation component. A magnetic separation component is arranged on the side of the hoist 2 above the workbench. The magnetic separation component is used to absorb the raw materials or the iron materials accidentally mixed in the production. A belt conveyor mechanism 6 is arranged on one side of the magnetic separation component, and a second receiving bin 8 is arranged on one side of the belt conveyor mechanism 6. The belt conveyor line 6 is used to convey the screened raw materials to the second receiving bin 8. Among them, manual selection positions are arranged on both sides of the belt conveyor line 6. During the transmission process of the belt conveyor line 6, the staff can perform secondary screening on the raw materials, realizing manual selection of defective titanium sponge and avoiding the addition of defective and inferior products.

[0024] The present application also includes a control system, which is used to control the actions of the elevator 2, the magnetic separation chamber 4, the vibrating feeder 5, and the belt conveyor mechanism 6. The control system adopts a PLC control system.

[0025] Among them, the titanium barrel roller group 1 is composed of multiple rollers, connecting plates are set on both sides of the multiple rollers, the rollers and the connecting plates are rotatably connected, and multiple titanium barrels 9 are arranged in sequence above the multiple rollers to facilitate the movement of the titanium barrels 9 above the rollers.

[0026] In a possible embodiment, a mechanical clamping mechanism is provided on the elevator 2, and the raw material titanium barrel 9 is fixed and lifted for unloading by the mechanical clamping mechanism. After unloading, the elevator 2 brings back the empty titanium barrel 9, and the empty barrel is placed on one side manually, and the titanium barrel 9 filled with materials is pushed into the elevator for fixing, and the operation is cyclically repeated.

[0027] In the present application, the magnetic separation component includes a first receiving bin 3, the elevator 2 lifts the raw material titanium barrel 9 to a height and flips it to unload into the first receiving bin 3, a magnetic separation chamber 4 is arranged below the first receiving bin 3, a magnetic separation module is arranged in the magnetic separation chamber 4, wherein the magnetic separation module includes a single magnet; the magnetic separation module is used to absorb raw materials or iron materials accidentally mixed in production, and a vibrating feeder 5 is arranged below the magnetic separation chamber 4, and the vibrating feeder 5 is used to uniformly deliver the raw materials after magnetic separation to the belt conveyor mechanism 6 at a set speed.

[0028] In the present application, the upper end of the elevator 2 extends to the feed port of the first material receiving bin 3 , and the discharge port of the first material receiving bin 3 is connected to the magnetic separation chamber 4 .

[0029] In the present application, a fixed frame is provided on the top surface of the workbench, and the first material receiving bin 3, the magnetic separation chamber 4, and the vibrating feeder 5 are sequentially installed on the fixed frame from top to bottom, and the outer end of the vibrating feeder 5 extends to above the belt conveyor mechanism 6.

[0030] In the present application, a lighting shed 7 is provided above the belt conveyor mechanism 6 , and lighting lamps are installed in the lighting shed 7 for the convenience of lighting when manual selection is performed on the belt conveyor mechanism 6 .

[0031] In the present application, a material receiving frame 601 is provided on one side of the belt conveyor mechanism 6 close to the vibrating feeder 5. The interior of the material receiving frame 601 is hollow. The material receiving frame 601 is used to guide the material falling from the vibrating feeder 5 to facilitate the material to fall on the belt conveyor mechanism 6 in an orderly manner. A material guide plate 602 is provided on the other side of the belt conveyor mechanism 6. The material guide plate 602 extends to the top of the second material receiving bin 8 to facilitate the material to fall into the second material receiving bin 8.

[0032] In the present application, the belt conveyor mechanism 6 includes a conveyor belt, and mounting frames are provided on both sides of the conveyor belt. A material receiving frame 601 is installed on the mounting frame. There is a gap between the bottom surface of the material receiving frame 601 and the top surface of the conveyor belt. The material falling from the vibrating feeder 5 first falls into the material receiving frame 601, and then falls on the top of the conveying mechanism 6 in an orderly manner from the gap between the bottom surface of the material receiving frame 601 and the top surface of the conveyor belt, and will not accumulate on the conveyor belt.

[0033] In a possible embodiment, the material guide plate 602 is rotatably connected to the mounting frame, and the material guide plate 602 is configured as a retractable structure. By changing the length of the material guide plate 602, the length of the material guide plate 602 extending into the second material receiving bin 8 is adjusted. The length of the material guide plate 602 can be adjusted according to the amount of material stored in the second material receiving bin 8 to avoid the material from damaging the second material receiving bin 8. At the same time, it is convenient for the fallen materials to be arranged in sequence to avoid the fallen materials from piling up in the same place in the second material receiving bin 8.

[0034] In the present application, a plurality of material frames are arranged on the side of the mounting frame, and when the staff conducts secondary screening of the materials, the waste materials can be put into the material frames for collection.

[0035] Working principle: When the present application is in use, a titanium barrel 9 filled with sponge titanium material is placed on the top surface of the titanium barrel roller group 1, and the raw material titanium barrel 9 is lifted to a certain height by the hoist 2 and turned over to unload into the first receiving bin 3, and the material entering the first receiving bin 3 enters the magnetic separation chamber 4 in turn, and the magnetic separation module is used to adsorb the sponge titanium raw material or the iron material accidentally mixed in the production, and the material after magnetic separation enters the vibrating feeder 5, and the vibrating feeder 5 is used to evenly send the material after magnetic separation to the belt conveyor mechanism 6 at a set speed, and the material will first fall into the receiving frame 601, and then enter the conveyor belt in turn from the gap between the bottom surface of the receiving frame 601 and the top surface of the conveyor belt for transmission, and during the transmission process, the material is manually screened for a second time, and the waste material is put into the material frame for collection, so as to realize the manual selection of defective sponge titanium and avoid the addition of defective and defective products.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. Titanium sponge selection production line, including a workbench, characterized by: A titanium barrel roller group (1) is arranged on one side of the workbench, an elevator (2) is arranged on one side of the titanium barrel roller group (1), a magnetic separation component is arranged on one side of the elevator (2) above the workbench, a belt conveyor mechanism (6) is arranged on one side of the magnetic separation component, and a second material receiving bin (8) is arranged on one side of the belt conveyor mechanism (6); A material receiving frame (601) is provided on one side of the belt conveying mechanism (6) close to the vibrating feeder (5), and the interior of the material receiving frame (601) is hollow.

2. The titanium sponge selection production line according to claim 1 is characterized in that: The magnetic separation component comprises a first material receiving bin (3), a magnetic separation chamber (4) is arranged below the first material receiving bin (3), a magnetic separation module is arranged in the magnetic separation chamber (4), and a vibrating feeder (5) is arranged below the magnetic separation chamber (4).

3. The titanium sponge selection production line according to claim 2 is characterized in that: The upper end of the elevator (2) extends to the feed port of the first material receiving bin (3), and the discharge port of the first material receiving bin (3) is connected to the magnetic separation chamber (4).

4. The titanium sponge selection production line according to claim 2, characterized in that: A fixing frame is arranged on the top surface of the workbench, and the first material receiving bin (3), the magnetic separation chamber (4), and the vibrating feeder (5) are sequentially mounted on the fixing frame from top to bottom, and the outer end of the vibrating feeder (5) extends to above the belt conveying mechanism (6).

5. The titanium sponge selection production line according to claim 1 is characterized in that: A lighting shed (7) is arranged above the belt conveyor mechanism (6), and a lighting lamp is installed in the lighting shed (7).

6. The titanium sponge selection production line according to claim 1, characterized in that: A material guide plate (602) is provided on the other side of the belt conveyor mechanism (6), and the material guide plate (602) extends to above the second material receiving bin (8).

7. The titanium sponge selection production line according to claim 1, characterized in that: The belt conveyor mechanism (6) comprises a conveyor belt, and mounting frames are arranged on both sides of the conveyor belt. The material receiving frame (601) is installed on the mounting frames, and there is a gap between the bottom surface of the material receiving frame (601) and the top surface of the conveyor belt.

8. The titanium sponge selection production line according to claim 7, characterized in that: A plurality of material frames are arranged on the side of the mounting frame.

Images