Novel spraying atomization gas control valve

By designing a new spray atomization gas control valve, the combination of pressure plate, plug plate and spring is used to achieve multi-angle and multi-purpose control of atomization gas, solving the problem of high cost of spraying systems in the existing technology and reducing the material and processing costs.

CN222343168UActive Publication Date: 2025-01-14JIAXING PUWEI SPRAYING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420648277.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-01-14
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing spraying system is difficult to achieve multi-angle, multi-purpose efficient atomization gas control when spraying large workpieces, and the cost is high.

Method used

A new type of spray atomization gas control valve is designed, including the valve body, intake passage and outlet passage. The valve cavity is equipped with a pressure plate, a plug, a spring and a connecting rod to achieve the connection of the atomization gas through the control air port and the sealing ring. and disconnect, support multiple atomization gas control.

Benefits of technology

Accurate control of atomized gas is achieved, material and processing costs are reduced, and spraying efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222343168U_ABST
    Figure CN222343168U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel spraying atomization gas control valve which comprises a valve body, a valve cavity, a gas inlet channel and a gas outlet channel are arranged in the valve body, one end of the gas inlet channel forms a gas inlet on the surface of the valve body, one end of the gas outlet channel forms a gas outlet on the surface of the valve body, and a valve core is installed in the valve cavity. The valve cavity comprises a bottom cavity, a transition cavity and a top cavity which are communicated in sequence, the top cavity forms a control air port in the surface of the valve body, the valve element comprises a pressing plate, a blocking plate, a spring and a connecting rod, the pressing plate is installed in the top cavity, the blocking plate and the spring are located in the bottom cavity, the spring abuts against the blocking plate towards the transition cavity, the connecting rod is located in the transition cavity, and the upper end of the connecting rod is fixedly connected with the pressing plate; the bottom cavity is communicated with the air inlet channel, and the transition cavity is communicated with the air outlet channel. According to the novel spraying atomization gas control valve, communication and disconnection control over atomization gas is achieved, integration of control over multiple paths of atomization gas is conveniently achieved, and the material cost and the machining cost can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of control valves, and in particular relates to a novel spray atomizing gas control valve. Background Art

[0002] Using a nozzle to spray a mold release agent inside a mold is a common technical method. The nozzle is generally provided with a mold release agent channel and an atomizing gas channel, and the mold release agent is atomized and sprayed inside the mold using high-pressure atomizing gas. When spraying large workpieces, a spray module with a large number of nozzles is used for multi-angle and multi-purpose spraying operations. The high-pressure atomizing gas connected to the nozzle needs to be controlled by a valve to open and close. Therefore, it is necessary to design a control valve to control the spray atomizing gas. Utility Model Content

[0003] In order to solve the above technical problems, the technical solution adopted by the utility model is: a new type of spray atomizing gas control valve, including a valve body, a valve cavity, an air inlet channel and an air outlet channel are arranged in the valve body, one end of the air inlet channel forms an air inlet port on the surface of the valve body, and one end of the air outlet channel forms an air outlet on the surface of the valve body, a valve core is installed in the valve cavity, the valve cavity includes a bottom cavity, a transition cavity and a top cavity which are connected in sequence, the top cavity forms a control air port on the surface of the valve body, the valve core includes a pressure plate, a plugging plate, a spring and a connecting rod, the pressure plate is installed in the top cavity, the plugging plate and the spring are located in the bottom cavity, the inner diameter of the transition cavity is respectively smaller than the inner diameter of the bottom cavity and the inner diameter of the top cavity, the diameter of the plugging plate is larger than the inner diameter of the transition cavity, the spring presses the plugging plate toward the transition cavity, the connecting rod is located in the transition cavity, the upper end of the connecting rod is fixedly connected to the pressure plate, the lower end of the connecting rod is fixedly connected to the plugging plate, the bottom cavity is connected to the air inlet channel, and the transition cavity is connected to the air outlet channel.

[0004] As a preferred embodiment of the above technical solution, a movable part is fixedly connected to the middle part of the pressure plate, and the movable part can be movably inserted into the transition cavity. The upper end of the connecting rod is fixedly connected to the movable part, and a lower sealing ring is sleeved on the movable part. An upper sealing ring is sleeved on the pressure plate, and the bottom of the top cavity is connected to an exhaust channel, and the exhaust channel forms an exhaust port on the surface of the valve body.

[0005] As a preferred embodiment of the above technical solution, guide pipes are respectively connected to the exhaust ports.

[0006] As a preferred embodiment of the above technical solution, a lower boss is provided at the bottom of the bottom cavity, the lower end of the spring is tightly sleeved on the lower boss, and an upper boss is provided on the blocking plate, the upper end of the spring is tightly sleeved on the upper boss.

[0007] As a preferred embodiment of the above technical solution, a guide slot is provided in the middle of the lower boss, and a guide rod is fixedly connected to the middle of the upper boss, and the guide rod is movably inserted into the guide slot.

[0008] As a preferred embodiment of the above technical solution, an inner sealing ring is installed on the side of the blocking plate facing the transition chamber, and the inner diameter of the inner sealing ring is larger than the inner diameter of the transition chamber.

[0009] As a preferred embodiment of the above technical solution, a plurality of valve cavities are provided in the valve body, valve cores are respectively installed in the valve cavities, there are one or more air inlet channels in the valve body, and there are multiple air outlet channels in the valve body, each air outlet channel corresponds to a valve cavity, and the air outlet channels are connected to the corresponding transition chambers.

[0010] The beneficial effects of the utility model are as follows: the novel spray atomizing gas control valve of the utility model realizes the connection and disconnection control of the atomizing gas, facilitates the integration of multi-channel atomizing gas control, and can reduce material cost and processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model. DETAILED DESCRIPTION

[0013] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0015] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] like Figure 1-2 As shown, the novel spray atomizing gas control valve comprises a valve body 1, wherein the valve body 1 is provided with a valve cavity, an air inlet channel 2 and an air outlet channel 3, wherein one end of the air inlet channel 2 forms an air inlet 4 on the surface of the valve body 1, and one end of the air outlet channel 3 forms an air outlet 5 on the surface of the valve body 1, wherein a valve core is installed in the valve cavity, wherein the valve cavity comprises a bottom cavity 6, a transition cavity 7 and a top cavity 8 which are connected in sequence, wherein the top cavity 8 forms a control air port 9 on the surface of the valve body 1, and the valve core comprises a pressing plate 10, a blocking plate 11, a spring 12 and a connecting plate 13. The rod 13 and the pressure plate 10 are installed in the top cavity 8, the plugging plate 11 and the spring 12 are located in the bottom cavity 6, the inner diameter of the transition cavity 7 is smaller than the inner diameter of the bottom cavity 6 and the inner diameter of the top cavity 8, the diameter of the plugging plate 11 is larger than the inner diameter of the transition cavity 7, the spring 12 presses the plugging plate 11 toward the transition cavity 7, the connecting rod 13 is located in the transition cavity 7, the upper end of the connecting rod 13 is fixedly connected to the pressure plate 10, and the lower end of the connecting rod 13 is fixedly connected to the plugging plate 11, the bottom cavity 6 is connected to the air inlet channel 2, and the transition cavity 7 is connected to the air outlet channel 3. The atomized gas enters the air inlet channel 2 from the air inlet 4, and then enters the bottom cavity 6. Due to the action of the spring 12 and the atomized gas, the plugging plate 11 blocks the connection between the transition cavity 7 and the bottom cavity 6, and the atomized gas cannot enter the transition cavity 7. The control gas is connected to the control gas port 9, and the control gas presses the pressure plate 10, and the connecting rod 13 drives the blocking plate 11 to overcome the elastic force of the spring 12 to move, so that the transition chamber 7 and the bottom chamber 6 are connected, so that the atomized gas enters the transition chamber 7, and then passes through the gas outlet channel 3 and is discharged from the gas outlet 5. The gas outlet 5 is then connected to the nozzle through the corresponding pipeline to provide the nozzle with atomized gas.

[0017] Furthermore, a movable part 14 is fixedly connected to the middle of the pressing plate 10, and the movable part 14 can be movably inserted into the transition chamber 7. The upper end of the connecting rod 13 is fixedly connected to the movable part 14, and a lower sealing ring 15 is sleeved on the movable part 14. The pressing plate 10 is sleeved with an upper sealing ring 16. The bottom of the top chamber 8 is connected to an exhaust channel 17, and the exhaust channel 17 forms an exhaust port 18 on the surface of the valve body 1. The upper sealing ring 16 and the lower sealing ring 15 prevent the leakage of the atomized gas. When the pressing plate 10 moves up and down, the exhaust channel 17 provides an exhaust and suction channel for the air in the top chamber 8, so that the pressing plate 10 can be pressed smoothly.

[0018] Furthermore, the exhaust ports 18 are respectively connected with guide pipes 19. The guide pipes 19 guide the exhausted gas to prevent it from affecting surrounding equipment components.

[0019] Furthermore, a lower boss 20 is provided at the bottom of the bottom cavity 6 , and the lower end of the spring 12 is tightly sleeved on the lower boss 20 . An upper boss 21 is provided on the blocking plate 11 , and the upper end of the spring 12 is tightly sleeved on the upper boss 21 .

[0020] Furthermore, a guide slot 22 is provided in the middle of the lower boss 20, and a guide rod 23 is fixedly connected to the middle of the upper boss 21, and the guide rod 23 is movably inserted into the guide slot 22. The cooperation between the guide rod 23 and the guide slot 22 makes the movement of the blocking plate 11 more stable.

[0021] Furthermore, an inner sealing ring 24 is installed on the side of the blocking plate 11 facing the transition chamber 7, and the inner diameter of the inner sealing ring 24 is larger than the inner diameter of the transition chamber 7. The inner sealing ring 24 ensures that the blocking plate 11 can separate the transition chamber 7 and the bottom chamber 6.

[0022] Furthermore, the valve body 1 is provided with a plurality of valve cavities, each of which is provided with a valve core, the valve body 1 has one or more inlet channels 2, and the valve body 1 has a plurality of outlet channels 3, each of which corresponds to a valve cavity, and the outlet channels 3 are connected to the corresponding transition cavity 7. Multiple control valves can be integrated together to reduce the total volume of the valve body, facilitate unified processing, and save material costs and processing costs.

[0023] It is worth mentioning that the technical features such as sealing rings and springs involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected according to the conventional methods in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0024] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field through logical analysis, reasoning or limited experiments based on the concept of the utility model on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. New spray atomizing gas control valve, characterized by: The vent pipe is an airtight container, and the vent pipe is an airtight container, wherein the vent pipe is an airtight container, and the vent pipe is an airtight container. The vent pipe is an airtight container, and the vent pipe is an airtight container. The vent pipe is an airtight container, and the vent pipe is an airtight container.

2. The novel spray atomizing gas control valve according to claim 1 is characterized in that: A movable part is fixedly connected to the middle of the pressure plate, and the movable part can be movably inserted into the transition cavity. The upper end of the connecting rod is fixedly connected to the movable part, and a lower sealing ring is sleeved on the movable part. An upper sealing ring is sleeved on the pressure plate. The bottom of the top cavity is connected to an exhaust channel, and the exhaust channel forms an exhaust port on the surface of the valve body.

3. The novel spray atomizing gas control valve as claimed in claim 2 is characterized in that: The exhaust ports are respectively connected with guide pipes.

4. The novel spray atomizing gas control valve according to claim 1 is characterized in that: A lower boss is provided at the bottom of the bottom cavity, and the lower end of the spring is tightly sleeved on the lower boss; an upper boss is provided on the blocking plate, and the upper end of the spring is tightly sleeved on the upper boss.

5. The novel spray atomizing gas control valve as claimed in claim 4 is characterized in that: A guide slot is provided in the middle of the lower boss, and a guide rod is fixedly connected to the middle of the upper boss, and the guide rod is movably inserted into the guide slot.

6. The novel spray atomizing gas control valve as claimed in claim 5 is characterized in that: An inner sealing ring is installed on the side of the blocking plate facing the transition chamber, and the inner diameter of the inner sealing ring is larger than the inner diameter of the transition chamber.

7. The novel spray atomizing gas control valve according to any one of claims 1 to 6, characterized in that: The valve body is provided with a plurality of valve cavities, each of which is provided with a valve core. The valve body has one or more air inlet channels, and the valve body has a plurality of air outlet channels. Each air outlet channel corresponds to a valve cavity, and the air outlet channels are connected to corresponding transition cavities.