Omnibearing spraying device for nut machining

By using wind members to speed up the air flow rate in the all-round spraying device for nut processing, the paint drop problem caused by the long molding time of the bolt surface paint after spraying is solved, and more efficient paint film formation and reduction of residual rate is achieved. .

CN222343240UActive Publication Date: 2025-01-14CHONGQING AOSU INNOVATION TECH CO LTD
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Patent Information

Application Number
CN202420407624.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-01-14
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

After spraying, the paint on the bolt surface is formed for a long time, resulting in paint falling off when the bolts are stacked after spraying, which increases the residual rate.

Method used

A comprehensive spraying device for nut processing is designed, including an operating table, conveyor belt, support frame, paint box and paint film forming assembly. The synchronous member and wind member are driven to move simultaneously on the conveyor belt through the driving member, and the bolt surface is accelerated by using wind power. The air flow rate is accelerated, thereby accelerating the film formation rate of the paint and preventing the paint from falling off.

Benefits of technology

It effectively speeds up the paint film formation rate on the bolt surface, avoids the paint falling off when the bolts are piled up after spraying, reduces the defective rate, and improves the processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222343240U_ABST
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Abstract

The utility model relates to the technical field of foundation bolts, in particular to an all-directional spraying device for nut machining, which comprises an operation table, a conveying belt, a support frame, a paint box and a paint film forming component, the paint film forming component comprises a mounting box, a synchronous component, a driving component and a wind power component, the mounting box is fixedly connected with the operation table, the synchronous component is arranged on the mounting box, and the wind power component is arranged on the driving component. The driving component is arranged on the mounting box, the wind power component is arranged on the mounting box, in the bolt spraying process, the driving component is started, the driving component drives the synchronous component to work, the synchronous component drives the wind power component to move synchronously with the conveying belt on the mounting box, and meanwhile the wind power component is started; the wind power component continuously generates wind power in the direction of the bolts on the conveying belt, so that the air flow speed of the space where the bolts are located is increased, the film forming rate of paint on the surfaces of the bolts is increased, paint falling when the sprayed bolts are stacked together is avoided, and the defect rate is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor bolts, in particular to an all-round spraying device for processing nuts. Background Art

[0002] At present, anchor bolts need to be sprayed during processing, but it is difficult to fix them in batches during spraying, resulting in only single spraying, which is inefficient.

[0003] Prior art CN218690786U discloses a spraying device for anchor bolt processing, comprising an operating table, a servo motor and a spray head, a servo motor is installed on the outside of the operating table, a transmission roller is fixedly sleeved on the outside of the servo motor output shaft, and a conveyor belt is connected to the outside of the transmission roller, a support frame is fixedly connected to the top of the operating table, a paint box is fixedly connected to the top of the support frame, paint baffles are fixedly connected to both sides of the bottom of the support frame, a spray head is installed inside the support frame, a bottom tray is fixedly and rotatably sleeved on the right side of the inner cavity of the operating table, and the top of the bottom tray is clamped There is a material holding rack, and the top of one end of the bottom tray is fixedly connected with a positioning screw. When the anchor bolts need to be sprayed, the anchor bolts are first placed on the top of the material holding rack and then the material holding rack is placed on the top of the conveyor belt. The servo motor is then started to drive the material holding rack for transportation. When the material holding rack is transported to the bottom of the nozzle, the nozzle is started to spray the anchor bolts placed on the surface of the bottom material holding rack through the nozzle. In this way, the device can perform batch spraying on the anchor bolts and avoid the operation of fixing the anchor bolts individually, thereby improving the convenience of spraying of the device.

[0004] However, in the above method, after the bolts are sprayed, the paint on the surface of the bolts needs a long time to solidify and form, resulting in the paint easily falling off when the bolts after spraying are piled together, thereby increasing the defective rate. Utility Model Content

[0005] The utility model aims to provide an all-round spraying device for nut processing, which can accelerate the film-forming rate of paint on the surface of the bolt during the spraying process of the bolt, avoid the paint falling off when the bolts after spraying are piled together, and reduce the defective rate.

[0006] To achieve the above-mentioned purpose, the utility model provides an all-round spraying device for nut processing, comprising an operating table, a conveyor belt, a support frame and a paint box, wherein the conveyor belt is arranged on the operating table, the support frame is fixedly connected to the operating table and is located on one side of the operating table, the paint box is fixedly connected to the support frame and is located on one side of the support frame, and further comprises a paint film-forming component;

[0007] The paint film forming assembly includes an installation box, a synchronization component, a driving component and a wind force component. The installation box is fixedly connected to the operating table and is located on one side of the operating table. The synchronization component is arranged on the installation box, the driving component is arranged on the installation box, and the wind force component is arranged on the installation box.

[0008] Wherein, the synchronization component includes a synchronization rail and a driving block, the synchronization rail is fixedly connected to the installation box and is located at one side of the installation box; the driving block is slidably connected to the synchronization rail and is located at one side of the synchronization rail.

[0009] Wherein, the driving component includes a driving motor and a threaded rod, the driving motor is fixedly connected to the mounting box and is located on one side of the mounting box; the threaded rod is threadedly connected to the driving block and fixedly connected to the output end of the driving motor, and the threaded rod is rotationally connected to the synchronous track.

[0010] Wherein, the wind power component includes a movable plate, a fan and auxiliary components, the movable plate is fixedly connected to the driving block and is slidably connected to the mounting box; the fan is fixedly connected to the movable plate and is located on one side of the movable plate; the auxiliary components are arranged on the fan.

[0011] Wherein, the auxiliary component includes an air duct and an air outlet scoop, the air duct is fixedly connected to the fan and located at one side of the fan; the air outlet scoop is fixedly connected to the air duct and located at one side of the air duct.

[0012] The utility model discloses an all-round spraying device for nut processing, comprising an operating table, a conveyor belt, a support frame, a paint box and a paint film-forming component, wherein the paint film-forming component comprises an installation box, a synchronous component, a driving component and a wind force component. During the process of spraying bolts, the driving component is started, and the driving component drives the synchronous component to operate, so that the synchronous component drives the wind force component to move synchronously with the conveyor belt on the installation box, and the wind force component is started at the same time, so that the wind force component continuously generates wind force toward the direction of the bolts on the conveyor belt, thereby accelerating the air flow rate in the space where the bolts are located, accelerating the film-forming rate of the paint on the surface of the bolts, avoiding the paint from falling off when the bolts after spraying are piled up, and reducing the defective rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the nut processing omnidirectional spraying device of the first embodiment of the utility model.

[0015] Figure 2 It is an overall top view of the nut processing omnidirectional spraying device according to the first embodiment of the utility model.

[0016] Figure 3 It is a structural schematic diagram of a paint film-forming assembly according to the first embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of a nut processing omnidirectional spraying device according to the second embodiment of the utility model.

[0018] In the figure: 101-operating table, 102-conveyor belt, 103-support frame, 104-paint box, 105-installation box, 106-synchronous track, 107-driving block, 108-driving motor, 109-threaded rod, 110-moving plate, 111-fan, 201-air duct, 202-air outlet hopper. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figures 1 to 3 ,in Figure 1 It is a schematic diagram of the overall structure of the nut processing all-round spraying device. Figure 2 This is the overall top view of the nut processing all-round spraying device. Figure 3 The utility model provides a nut processing all-round spraying device: comprising an operating table 101, a conveyor belt 102, a support frame 103, a paint box 104 and a paint film forming component, the paint film forming component comprises a mounting box 105, a synchronous component, a driving component and a wind force component, the synchronous component comprises a synchronous rail 106 and a driving block 107, the driving component comprises a driving motor 108 and a threaded rod 109, and the wind force component comprises a moving plate 110, a fan 111 and auxiliary components. The above-mentioned scheme solves the problem that after the bolts are sprayed, the paint on the surface of the bolts needs a long time to solidify, which makes the paint easily fall off when the bolts after spraying are piled together, thereby increasing the defective rate. It can be understood that the above-mentioned scheme can be used to accelerate the film-forming rate of the paint on the surface of the bolts during the spraying process of the bolts, avoid the paint falling off when the bolts after spraying are piled together, and reduce the defective rate. It can also be used to make the generated wind force more concentrated, accelerate the film-forming rate of the paint on the bolt surface, and improve processing efficiency.

[0022] According to the present specific embodiment, the conveyor belt 102 is arranged on the operating platform 101, the support frame 103 is fixedly connected to the operating platform 101 and is located on one side of the operating platform 101, the paint box 104 is fixedly connected to the support frame 103 and is located on one side of the support frame 103, a servo motor is installed on the outside of the operating platform 101, a transmission roller is fixedly sleeved on the outside of the servo motor output shaft, and the conveyor belt 102 is connected to the outside of the transmission roller, the top of the operating platform 101 is fixedly connected to the support frame 103, the top of the support frame 103 is fixedly connected to the paint box 104, the two sides of the bottom of the support frame 103 are fixedly connected to paint blocking plates, and the support frame 10 3 is installed with a spray head, the right side of the inner cavity of the operating table 101 is fixedly and rotatably sleeved with a bottom tray, the top of the bottom tray is clamped with a material rack, and the top of one end of the bottom tray is fixedly connected with a positioning screw. When it is necessary to spray the anchor bolts, first place the anchor bolts on the top of the material rack and then place the material rack on the top of the conveyor belt 102, then start the servo motor to drive the material rack for transportation, when the material rack is transported to the bottom of the spray head, start the spray head, and spray the anchor bolts placed on the surface of the bottom material rack through the spray head, thereby enabling the device to spray the anchor bolts in batches, and avoiding the operation of fixing the anchor bolts individually, thereby improving the convenience of spraying of the device, and the above are all prior arts.

[0023] Wherein, the installation box 105 is fixedly connected to the operating table 101 and is located on one side of the operating table 101, the synchronization component is arranged on the installation box 105, the driving component is arranged on the installation box 105, the wind force component is arranged on the installation box 105, the installation box 105 is welded on the side of the operating table 101 away from the servo motor, the length of the installation box 105 is slightly shorter than the length of the operating table 101, but longer than the length of the conveyor belt 102, the synchronization component is arranged on the upper surface of the installation box 105, the synchronization component can move laterally on the installation box 105, and the moving direction of the synchronization component is the same as the moving direction of the conveyor belt 102, the driving component is arranged on the left side of the installation box 105, the driving component is connected to the synchronization component, so that when the driving component is started, it can drive the synchronization component to work, so that the synchronization component moves on the installation box 105, and the wind force component is arranged on the installation box The wind force component is connected to the synchronous component on the upper surface of the installation box 105, so that when the synchronous component moves on the installation box 105, it can drive the wind force component to move on the installation box 105, and the air outlet of the fan 111 component faces the side of the operating table 101, so that when the wind force component is started, it can generate wind force in the direction of the operating table 101, thereby accelerating the air flow rate in the space where the bolts are located, and then accelerating the film formation rate of the paint. During the process of spraying the bolts, the driving component is started, and the driving component drives the synchronous component to operate, so that the synchronous component drives the wind force component to move synchronously with the conveyor belt 102 on the installation box 105, and at the same time, the wind force component is started, so that the wind force component continuously generates wind force in the direction of the bolts on the conveyor belt 102, thereby accelerating the air flow rate in the space where the bolts are located, so as to accelerate the film formation rate of the paint on the surface of the bolts, avoid paint falling when the bolts after spraying are piled up, and reduce the defective rate.

[0024] Secondly, the synchronous rail 106 is fixedly connected to the installation box 105 and is located on one side of the installation box 105; the driving block 107 is slidably connected to the synchronous rail 106 and is located on one side of the synchronous rail 106, the synchronous rail 106 is fixed on the upper surface of the installation box 105, the synchronous rail 106 forms a top opening on the installation box 105, the driving block 107 is located in the synchronous rail 106, the driving block 107 is a rectangular metal block, the cross-sectional size of the driving block 107 is adapted to the cross-sectional size of the synchronous rail 106, so that the driving block 107 can move in the synchronous rail 106 along the direction of the synchronous rail 106, and the wind force component is connected to the upper surface of the driving block 107, so that when the driving block 107 moves in the synchronous rail 106, it can drive the wind force component to move.

[0025] At the same time, the drive motor 108 is fixedly connected to the installation box 105 and is located on one side of the installation box 105; the threaded rod 109 is threadedly connected to the drive block 107 and is fixedly connected to the output end of the drive motor 108, and the threaded rod 109 is rotatably connected to the synchronous track 106. The drive motor 108 is fixed to the left side of the outer surface of the installation box 105 by bolts. The drive motor 108 is a prior art and is not described in detail in this application. The output end of the drive motor 108 passes through the left side of the installation box 105 to the synchronous track 106. The threaded rod 109 is located in the synchronous track 106. The right end of the threaded rod 109 is connected to the synchronous track 106 by a shaft. The bearing rotates with the synchronous track 106, and the left end of the threaded rod 109 is fixed together with the output end of the driving motor 108, so that when the driving motor 108 is started, it can drive the threaded rod 109 to rotate synchronously, and the driving block 107 is penetrated by the threaded rod 109, and the outer surface of the threaded rod 109 has an external thread, and the penetration part of the driving block 107 has an internal thread matched with the external thread, so that when the threaded rod 109 rotates in the synchronous track 106, the driving block 107 can move in the synchronous track 106 along the direction of the synchronous track 106 under the thread drive of the rotating threaded rod 109, thereby driving the movement of the wind power component.

[0026] In addition, the movable plate 110 is fixedly connected to the driving block 107 and is slidably connected to the installation box 105; the fan 111 is fixedly connected to the movable plate 110 and is located on one side of the movable plate 110; the auxiliary component is arranged on the fan 111, the movable plate 110 is placed on the installation box 105, and the center of the lower surface of the movable plate 110 is fixed to the upper surface of the driving block 107 by bolts, so that when the driving block 107 moves in the synchronous track 106, it can drive the movable plate 110 to move on the installation box 105, and the fan 111 is fixed to the movable plate 110 by bolts, and the air outlet of the fan 111 faces the operating table 101. On the other hand, the fan 111 is connected to the power terminal of the device through a power wire, so that when the device is started, it can provide electric energy to the fan 111. Under the action of the driving block 107, the fan 111 can move synchronously with the conveyor belt 102, so that when the fan 111 is started, it can generate wind force toward the direction of the bolts placed on the conveyor belt 102, thereby accelerating the air flow rate in the space where the bolts are located, thereby accelerating the film formation rate of the paint after spraying. The auxiliary components are arranged on the fan 111. The setting of the auxiliary components can make the wind force generated by the fan 111 more concentrated, so that the wind force is closer to the conveyor belt 102, thereby making the film formation effect of the paint on the surface of the bolts better.

[0027] When using the omnidirectional spraying device for nut processing of the present embodiment, during the process of spraying the bolts, the driving motor 108 is started, and the driving motor 108 drives the threaded rod 109 to rotate in the synchronous track 106, so that the driving block 107 moves in the synchronous track 106 along the direction of the synchronous track 106 under the thread drive of rotating the threaded rod 109, so that the driving block 107 drives the moving plate 110 to move, so that the moving plate 110 drives the fan 111 to move synchronously with the conveyor belt 102, and at the same time, the fan 111 is started, so that the fan 111 continuously generates wind force in the direction of the bolts on the conveyor belt 102, thereby accelerating the air flow rate in the space where the bolts are located, thereby accelerating the film formation rate of the paint on the surface of the bolts, avoiding the paint falling off when the bolts after spraying are piled together, and reducing the defective rate.

[0028] The second embodiment of the present application is:

[0029] Based on the first embodiment, please refer to Figure 4 , Figure 4 20 is a schematic diagram of the overall structure of the nut processing all-round spraying device of the second embodiment. The auxiliary components of this embodiment include an air guide duct 201 and an air outlet hopper 202.

[0030] According to this specific embodiment, the air duct 201 is fixedly connected to the fan 111 and is located on one side of the fan 111; the air outlet scoop 202 is fixedly connected to the air duct 201 and is located on one side of the air duct 201. The air duct 201 is a frame structure made of steel structure. The air duct 201 is fixed at the air outlet of the fan 111. The air outlet scoop 202 is welded on the front side of the air duct 201. The air outlet scoop 202 is a wide-angle structure. 02 is directed toward the side of the conveyor belt 102. The arrangement of the air duct 201 and the air outlet scoop 202 allows the wind generated by the air duct 201 to be transmitted from the air outlet scoop 202 when the fan 111 is started, so that the wind outlet scoop 202 can completely act on the surface of the bolts on the conveyor belt 102, thereby accelerating the air flow rate in the space where the bolts are located, making the generated wind force more concentrated, and further accelerating the film formation rate of the paint on the surface of the bolts, thereby improving the processing efficiency.

[0031] When using the omnidirectional spraying device for nut processing of the present embodiment, when the fan 111 is started, the wind generated is transmitted from the air outlet 202 through the air duct 201, so that the air outlet 202 completely applies the wind force to the surface of the bolts on the conveyor belt 102, thereby accelerating the air flow rate in the space where the bolts are located, making the generated wind force more concentrated, and further accelerating the film formation rate of the paint on the bolt surface, thereby improving the processing efficiency.

[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A nut processing all-round spraying device, comprising an operating table, a conveyor belt, a support frame and a paint box, wherein the conveyor belt is arranged on the operating table, the support frame is fixedly connected to the operating table and is located on one side of the operating table, and the paint box is fixedly connected to the support frame and is located on one side of the support frame, characterized in that: Also included is a paint film-forming component; The paint film forming assembly includes an installation box, a synchronization component, a driving component and a wind force component. The installation box is fixedly connected to the operating table and is located on one side of the operating table. The synchronization component is arranged on the installation box, the driving component is arranged on the installation box, and the wind force component is arranged on the installation box.

2. The omnidirectional spraying device for nut processing according to claim 1, characterized in that: The synchronization component includes a synchronization rail and a driving block. The synchronization rail is fixedly connected to the installation box and is located at one side of the installation box. The driving block is slidably connected to the synchronization rail and is located at one side of the synchronization rail.

3. The omnidirectional spraying device for nut processing according to claim 2, characterized in that: The driving component includes a driving motor and a threaded rod. The driving motor is fixedly connected to the installation box and is located on one side of the installation box. The threaded rod is threadedly connected to the driving block and fixedly connected to the output end of the driving motor, and the threaded rod is rotationally connected to the synchronous track.

4. The omnidirectional spraying device for nut processing according to claim 3, characterized in that: The wind force component includes a moving plate, a fan and an auxiliary component. The moving plate is fixedly connected to the driving block and is slidably connected to the mounting box; the fan is fixedly connected to the moving plate and is located on one side of the moving plate; and the auxiliary component is arranged on the fan.

5. The omnidirectional spraying device for nut processing according to claim 4, characterized in that: The auxiliary component includes an air duct and an air outlet scoop. The air duct is fixedly connected to the fan and located at one side of the fan; the air outlet scoop is fixedly connected to the air duct and located at one side of the air duct.

Citation Information

Patent Citations

  • Spraying device for foundation bolt machining

    CN218690786U