Aggregate dust removal device for concrete production

By designing an aggregate dust removal device that combines spraying and scraper in concrete production, the dust adhesion problem after spraying is solved, efficient dust removal and cleaning are achieved, and labor intensity and water resource consumption are reduced.

CN222343555UActive Publication Date: 2025-01-14SUZHOU CIVIL ARCHITECTURAL DESIGN INST CO LTD
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Patent Information

Application Number
CN202420466398.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-01-14
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

After spraying and dust removal, the existing aggregate dust removal device for concrete production is easily stuck to the inner wall of the mixing tank, resulting in difficulty in subsequent cleaning, limited spraying range, and no rinsing.

Method used

A dust removal device including a tank body, a spray mechanism, a spiral discharge rod and a cleaning mechanism is designed. The aggregate is sprayed and dusted through the spray box and sprayed, and a motor drives the scraper to scrape the dust on the inner wall of the tank body. , combine the first and second baffles to prevent dust from being dissipated, and improve the flushing effect.

Benefits of technology

It effectively reduces aggregate dust, improves the quality of concrete production, reduces the labor intensity of subsequent cleaning, and saves water resources through sewage pumps and screens.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete production, and discloses an aggregate dust removal device for concrete production, which comprises a tank body, a feed port arranged at the top of the tank body, a dust removal mechanism arranged at the bottom of the feed port, a discharge pipe arranged inside the tank body and corresponding to the dust removal mechanism, and a spiral discharge rod rotatably mounted inside the discharge pipe, a cleaning mechanism is arranged at the top of the tank body. The dust on the surface of the aggregate is removed by opening a spray head, finally, the aggregate falls into a discharging pipe, a motor drives a spiral discharging rod to rotate, the cleaned aggregate is conveyed into a concrete stirring box for production, and a rotating shaft is driven to rotate through a first transmission assembly and a second transmission assembly while the motor rotates. According to the design, in the aggregate dust removal and cleaning process, the inner wall of machining equipment is cleaned at the same time, the trouble of follow-up cleaning is avoided, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete production, in particular to an aggregate dust removal device for concrete production. Background Art

[0002] At present, concrete aggregate refers to the granular loose materials that play a role of skeleton or filling in concrete. It is divided into coarse aggregate and fine aggregate. Coarse aggregate refers to pebbles, crushed stones, etc., and fine aggregate refers to natural sand, artificial sand, etc. Aggregates with a particle size greater than 4.75mm are called coarse aggregates, commonly known as stones. Commonly used are crushed stones and pebbles. Crushed stones are rock particles with a particle size greater than 4.75mm made by natural rocks or rocks through mechanical crushing and screening. Pebbles are rock particles with a particle size greater than 4.75mm formed by natural weathering, water flow transportation, sorting, and accumulation. Therefore, a large amount of dust will be generated when the aggregate is unloaded, which will affect the surrounding environment and operators.

[0003] Existing aggregate dust removal devices for concrete production mostly use the method of spraying aggregates to remove dust. However, after the dust is scattered and sprayed, the water adsorbs the dust and adheres to the inner wall of the mixing tank. The area near the nozzle cannot be rinsed due to the limited spraying range, making subsequent cleaning more troublesome. Utility Model Content

[0004] In order to solve the technical problem that after the dust is sprayed, the water absorbs the dust and adheres to the inner wall of the mixing tank, and the area near the nozzle cannot be rinsed due to the limitation of the spraying range, making subsequent cleaning more troublesome, the utility model provides an aggregate dust removal device for concrete production.

[0005] The utility model is implemented by the following technical scheme: an aggregate dust removal device for concrete production, comprising a tank body, a feed port is arranged on the top of the tank body, a dust removal mechanism is arranged at the bottom of the feed port, and is used to prevent aggregate dust from being raised during concrete production; a discharge pipe corresponding to the dust removal mechanism is arranged inside the tank body, a spiral discharge rod is rotatably installed inside the discharge pipe, and a cleaning mechanism is arranged on the top of the tank body, and is used to scrape off dust on the inner wall of the tank body near the spray mechanism.

[0006] As a further improvement of the above scheme, the cleaning mechanism includes a motor fixedly mounted on the outside of the tank body, the output end of the motor is transmission-connected to the first transmission assembly, the first transmission assembly is transmission-connected to the second transmission assembly, the top of the second transmission assembly is transmission-connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a connecting rod, and one end of the connecting rod is fixedly connected to a scraper corresponding to the inner wall of the tank body.

[0007] As a further improvement of the above solution, the spray mechanism includes a spray box fixedly mounted on the top inner wall of the tank body, the top of the spray box is connected to a water inlet pipe, and the bottom of the spray box is connected to a spray head.

[0008] Through the above technical solution, when feeding aggregate, the spraying method is adopted to reduce dust, and at the same time the aggregate is washed to remove soil, thereby improving the quality of concrete during production.

[0009] As a further improvement of the above solution, a first baffle and a second baffle are arranged inside the tank body, the first baffle and the second baffle are both arranged obliquely, and the second baffle is located below the first baffle.

[0010] Through the above technical solution, the dust is completely dispersed by blocking the first baffle and the second baffle, thereby improving the flushing effect.

[0011] Through the above technical solution, during the aggregate dust removal and cleaning process, the dust on the inner wall of the tank near the nozzle can be scraped off, eliminating the trouble of subsequent processing and reducing labor intensity.

[0012] As a further improvement of the above scheme, the first transmission assembly includes a belt and a pulley, the second transmission assembly includes a transmission shaft and a bevel gear set transmission-connected to the pulley, the rotating shaft is transmission-connected to the bevel gear set, and the rotating shaft passes through the first baffle.

[0013] As a further improvement of the above solution, one end of the spiral discharge rod is connected to the output end of the motor, a screen is provided at the bottom of the discharge pipe, and a sewage pump is provided on one side of the tank body.

[0014] Through the above technical solution, the sewage from aggregate washing falls from the screen, is discharged through the sewage pump, and can be connected to the filtering device to save the use of water resources.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model feeds concrete aggregate into the material inlet, and opens a nozzle to spray the aggregate to remove dust on the surface of the aggregate, and finally the aggregate falls into a discharge pipe, and a motor drives a spiral discharge rod to rotate, so that the cleaned aggregate is transported to a concrete mixing box for production. When the motor rotates, the first transmission component and the second transmission component drive the rotating shaft to rotate, so that the rotating shaft drives the scraper to rotate through the connecting rod, so as to scrape the inner wall of the tank that cannot be washed by the nozzle. In the process of aggregate dust removal and cleaning, the design cleans the inner wall of the processing equipment at the same time, avoids the trouble of subsequent cleaning, and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the spray box of the utility model.

[0020] Description of main symbols:

[0021] 1. Tank body; 2. Feed inlet; 3. Spray box; 4. Water inlet pipe; 5. Spray head; 6. First baffle; 7. Second baffle; 8. Motor; 9. Discharge pipe; 10. Spiral discharge rod; 11. Screen; 12. Sewage pump; 13. First transmission assembly; 14. Second transmission assembly; 15. Rotating shaft; 16. Connecting rod; 17. Scraper. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] Example:

[0024] Please combine Figure 1 - Figure 3 The present embodiment is an aggregate dust removal device for concrete production, comprising a tank body 1, a feed port 2 is arranged at the top of the tank body 1, a dust removal mechanism is arranged at the bottom of the feed port 2, and is used to prevent aggregate dust from being raised during concrete production. A discharge pipe 9 corresponding to the dust removal mechanism is arranged inside the tank body 1, and a spiral discharge rod 10 is rotatably installed inside the discharge pipe 9. A cleaning mechanism is arranged at the top of the tank body 1, and is used to scrape off dust on the inner wall of the tank body 1 near the spray mechanism.

[0025] Please combine Figure 2 The cleaning mechanism includes a motor 8 fixedly mounted on the outside of the tank body 1, the output end of the motor 8 is transmission-connected with a first transmission assembly 13, the first transmission assembly 13 is transmission-connected with a second transmission assembly 14, the top of the second transmission assembly 14 is transmission-connected with a rotating shaft 15, the top of the rotating shaft 15 is fixedly connected with a connecting rod 16, and one end of the connecting rod 16 is fixedly connected with a scraper 17 corresponding to the inner wall of the tank body 1.

[0026] Please combine Figure 2 and Figure 3 The spray mechanism includes a spray box 3 fixedly mounted on the top inner wall of the tank body 1 , the top of the spray box 3 is connected to a water inlet pipe 4 , and the bottom of the spray box 3 is connected to a spray head 5 .

[0027] When feeding aggregate, spraying is used to reduce dust, wash aggregate, remove dirt, and improve the quality of concrete production.

[0028] Please combine Figure 2 A first baffle plate 6 and a second baffle plate 7 are arranged inside the tank body 1 . The first baffle plate 6 and the second baffle plate 7 are both arranged at an incline, and the second baffle plate 7 is located below the first baffle plate 6 .

[0029] By blocking the first baffle 6 and the second baffle 7, the dust is completely dispersed, thereby improving the flushing effect.

[0030] During the aggregate dust removal and cleaning process, the dust on the inner wall of the tank body 1 near the nozzle 5 can be scraped off, which saves the trouble of subsequent treatment and reduces labor intensity.

[0031] Please combine Figure 2 The first transmission assembly 13 includes a belt and a pulley, the second transmission assembly 14 includes a transmission shaft and a bevel gear set connected to the pulley, the rotating shaft 15 is connected to the bevel gear set, and the rotating shaft 15 passes through the first baffle 6.

[0032] Please combine Figure 2 One end of the spiral discharge rod 10 is connected to the output end of the motor 8 , a screen 11 is provided at the bottom of the discharge pipe 9 , and a sewage pump 12 is provided on one side of the tank body 1 .

[0033] The sewage from flushing the aggregate falls from the screen 11 and is discharged through the sewage pump 12, and can be connected to a filtering device to save the use of water resources.

[0034] The implementation principle of an aggregate dust removal device for concrete production in the embodiment of the present application is as follows: during operation, concrete aggregate is fed in from the feed port 2, and at the same time, the nozzle 5 is opened to spray it to remove dust on the surface of the aggregate, and at the same time, after being blocked by the first baffle 6, it falls on the second baffle 7, so that the dust is completely dispersed, improving the flushing effect, and finally falls into the discharge pipe 9, and the spiral discharge rod 10 is driven by the motor 8 to rotate, and the cleaned aggregate is transported to the concrete mixing box for production. While the motor 8 rotates, the rotating shaft 15 is driven to rotate through the first transmission assembly 13 and the second transmission assembly 14, so that the rotating shaft 15 drives the scraper 17 to rotate through the connecting rod 16, and scrapes the inner wall of the tank body 1 that cannot be flushed by the nozzle 5, avoiding the trouble of subsequent cleaning.

[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An aggregate dust removal device for concrete production, comprising a tank body (1), characterized in that: The top of the tank body (1) is provided with a feed port (2), the bottom of the feed port (2) is provided with a dust removal mechanism for preventing aggregate dust from being raised during concrete production, the inside of the tank body (1) is provided with a discharge pipe (9) corresponding to the dust removal mechanism, a spiral discharge rod (10) is rotatably installed inside the discharge pipe (9), and the top of the tank body (1) is provided with a cleaning mechanism for scraping dust off the inner wall of the tank body (1) near the spray mechanism; The cleaning mechanism comprises a motor (8) fixedly mounted on the outside of the tank body (1); the output end of the motor (8) is drivingly connected to a first transmission assembly (13); the first transmission assembly (13) is drivingly connected to a second transmission assembly (14); the top of the second transmission assembly (14) is drivingly connected to a rotating shaft (15); the top of the rotating shaft (15) is fixedly connected to a connecting rod (16); one end of the connecting rod (16) is fixedly connected to a scraper (17) corresponding to the inner wall of the tank body (1).

2. An aggregate dust removal device for concrete production as claimed in claim 1, characterized in that: The spray mechanism comprises a spray box (3) fixedly mounted on the top inner wall of the tank body (1); the top of the spray box (3) is connected to a water inlet pipe (4), and the bottom of the spray box (3) is connected to a spray head (5).

3. An aggregate dust removal device for concrete production as claimed in claim 2, characterized in that: A first baffle (6) and a second baffle (7) are arranged inside the tank body (1); the first baffle (6) and the second baffle (7) are both arranged at an inclination, and the second baffle (7) is located below the first baffle (6).

4. The aggregate dust removal device for concrete production according to claim 1, characterized in that: The first transmission assembly (13) comprises a belt and a pulley, the second transmission assembly (14) comprises a transmission shaft and a bevel gear set which are transmission-connected to the pulley, the rotating shaft (15) is transmission-connected to the bevel gear set, and the rotating shaft (15) passes through the first baffle (6).

5. The aggregate dust removal device for concrete production according to claim 1, characterized in that: One end of the spiral discharge rod (10) is connected to the output end of the motor (8), a screen (11) is provided at the bottom of the discharge pipe (9), and a sewage pump (12) is provided on one side of the tank body (1).