Active water supply equipment of laser cleaning machine

By introducing an automatic water supply system into the laser cleaning machine, and using a liquid level sensor and a PLC controller to manage the water pump and stirring rod, the problem of cooling water circulation exchange in the prior art requires shutdown and manual water addition, and the processing efficiency and cooling effect are improved.

CN222343668UActive Publication Date: 2025-01-14CHINA STAR IND DESIGN JIANGSU CO LTD
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Patent Information

Application Number
CN202421111628.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the cooling water circulation and exchange process, existing laser cleaning machines need to shut down and manually add water, which affects the processing speed and efficiency.

Method used

An active water supply equipment for laser cleaning machines is designed, including water cooler, water supply assembly and mixing assembly. The water level is automatically monitored by liquid level sensor and PLC controller to realize automatic start and stop of the water pump, ensure the circulation and exchange of cooling water, and through stirring The rod is mixed with water and coolant to improve cooling effect.

Benefits of technology

Automatic cooling water circulation management during the operation of the laser cleaning machine is realized, avoiding shutdown and manual water addition, improving processing efficiency, and enhancing the cooling effect through the combination of liquid level sensor and agitating rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of laser cleaning machines, and discloses an active water supply device of a laser cleaning machine, which comprises a laser cleaning machine body, a water cooling machine is arranged at the bottom of an inner cavity of the laser cleaning machine body, and a water supply component is arranged on the left side of the laser cleaning machine body. According to the laser cleaning machine, the water cooling machine is arranged and can take away heat generated in the operation process of the laser cleaning machine body when the laser cleaning machine body works, circulating exchange cooling is achieved, the water level amount in the water tank can be automatically monitored through the water supply assembly, and the lowest water level is monitored through the first liquid level sensor; then the PLC automatically starts the water pump to pump cooling water in the water tank into the water cooling machine, the second liquid level sensor can monitor the highest water level, at the moment, the PLC automatically closes the water pump to stop water supply, convenience and rapidness are achieved, shutdown operation is not needed, and the machining efficiency is improved; and the cooling effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cleaning machines, in particular to active water supply equipment for laser cleaning machines. Background Art

[0002] Laser cleaning has the characteristics of no grinding, no contact, no heat effect and is suitable for objects of various materials. It is considered to be the most reliable and effective solution. Laser cleaning machine is a laser emitting device used for laser cleaning.

[0003] The main function of the laser chiller is to provide water circulation cooling for the laser generator of the laser equipment and accurately control the operating temperature of the laser generator so that the laser generator can maintain normal operation for a long time. During the operation of the chiller, we can first inject a certain amount of water into the internal water tank of the machine, cool the water through the chiller refrigeration system, and then use the water pump to inject low-temperature frozen water into the equipment that needs to be cooled. The frozen water takes away the heat inside the machine and returns the high-temperature hot water to the water tank for cooling. In this way, the cooling cycle is exchanged to achieve the purpose of cooling the equipment.

[0004] At present, when the laser cleaning machine is in use, the cooling water in the chiller will continue to decrease as the cooling is circulated and exchanged. Although the cooling water in the chiller will sound an alarm after it drops to the warning line to remind you to add water in time, the above operation is still relatively troublesome and requires stopping the machine to add water, which affects the processing speed. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an active water supply device for a laser cleaning machine to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an active water supply device for a laser cleaning machine, comprising a laser cleaning machine body, a water cooler is arranged at the bottom of the inner cavity of the laser cleaning machine body, a water supply assembly is arranged on the left side of the laser cleaning machine body, the water supply assembly comprises a water tank, a delivery pipe is connected to the right side of the water tank, the other end of the delivery pipe is connected to the water cooler, a water pump is arranged on the surface of the delivery pipe, a PLC controller is fixedly connected to the top of the inner cavity of the laser cleaning machine body, and a first liquid level sensor and a second liquid level sensor are arranged on the top and bottom of the water cooler respectively;

[0007] The inner cavity of the water tank is provided with a mixing assembly, and the mixing assembly includes a motor. The output shaft of the motor passes through the water tank and is fixedly connected with a stirring rod.

[0008] By adopting the above technical solution and setting up a water cooler, the heat generated by the laser cleaning machine during operation can be taken away to achieve circulating exchange cooling. By setting up the water supply component, the water level in the water tank can be automatically monitored, wherein the first liquid level sensor is used to monitor the lowest water level, and then the PLC controller automatically starts the water pump to pump the cooling water in the water tank into the water cooler, while the second liquid level sensor can monitor the highest water level. At this time, the PLC controller automatically turns off the water pump to stop the water supply, which is convenient and fast, without the need to stop the machine, thereby improving the processing efficiency. By setting up the mixing component, water and coolant can be easily mixed to further improve the cooling effect.

[0009] Preferably, the output ends of the first liquid level sensor and the second liquid level sensor are electrically connected to the input end of the PLC controller, and the output end of the PLC controller is electrically connected to the input end of the water pump.

[0010] Preferably, the left side of the top of the water tank inner cavity is connected to a filter box, limit blocks are provided on all four sides of the inner cavity of the filter box, a filter plate is provided between the four limit blocks, the top of the inner cavity of the filter box is connected to a water supply pipe, and a pipe cover is provided on the top of the water supply pipe.

[0011] By adopting the above technical solution, the water added in the water tank can be filtered to improve the purity of the cooling water.

[0012] Preferably, the left side of the top of the inner cavity of the water tank is connected to a liquid inlet pipe, and a pipe cover is provided on the top of the liquid inlet pipe.

[0013] By adopting the above technical solution, the addition of coolant can be facilitated.

[0014] Preferably, a heat dissipation port is provided on the top of the surface of the laser cleaning machine body, and a dustproof net is provided in the inner cavity of the heat dissipation port.

[0015] By adopting the above technical solution, the heat dissipation efficiency of the laser cleaning machine can be improved.

[0016] Preferably, an inspection door is provided on the surface of the laser cleaning machine body, and a handle is provided on the surface of the inspection door.

[0017] By adopting the above technical solution, it is convenient for users to maintain the equipment inside the laser cleaning machine.

[0018] Preferably, a wire is fixedly connected to the right side of the laser cleaning machine body, and the other end of the wire is fixedly connected to a laser emitting spray gun.

[0019] By adopting the above technical solution, it is convenient for users to perform laser cleaning operations on objects.

[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0021] The utility model is provided with a water cooler, which can take away the heat generated during the operation of the laser cleaning machine body when it is working, thereby realizing circulating exchange cooling. Through the setting of the water supply component, the water level in the water tank can be automatically monitored, wherein the first liquid level sensor is used to monitor the lowest water level, and then the PLC controller automatically starts the water pump to pump the cooling water in the water tank into the water cooler, and the second liquid level sensor can monitor the highest water level. At this time, the PLC controller automatically turns off the water pump to stop water supply. It is convenient and fast, and there is no need to stop the machine for operation, thereby improving the processing efficiency. Through the setting of the mixing component, water and coolant can be easily mixed to further improve the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a cross-sectional view of the structure of the utility model;

[0024] Figure 3 The utility model structure Figure 2 A partial enlarged view of the middle A;

[0025] Figure 4 It is a cross-sectional view of the water cooler in the structure of the utility model.

[0026] In the figure: 1. Laser cleaning machine body; 2. Water cooler; 3. Water supply component; 301. Water tank; 302. Delivery pipe; 303. Water pump; 304. PLC controller; 305. First liquid level sensor; 306. Second liquid level sensor; 4. Mixing component; 401. Motor; 402. Stirring rod; 5. Filter box; 6. Limit block; 7. Filter plate; 8. Water adding pipe; 9. Liquid inlet pipe; 10. Heat dissipation port; 11. Inspection door; 12. Wire; 13. Laser emission spray gun. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment 1:

[0029] See also Figure 1-4, an active water supply device for a laser cleaning machine, comprising a laser cleaning machine body 1, a water cooler 2 is arranged at the bottom of the inner cavity of the laser cleaning machine body 1, a water supply component 3 is arranged on the left side of the laser cleaning machine body 1, the water supply component 3 comprises a water tank 301, a delivery pipe 302 is connected to the right side of the water tank 301, the other end of the delivery pipe 302 is connected to the water cooler 2, a water pump 303 is arranged on the surface of the delivery pipe 302, a PLC controller 304 is fixedly connected to the top of the inner cavity of the laser cleaning machine body 1, a first liquid level sensor 305 and a second liquid level sensor 306 are arranged on the top and bottom of the water cooler 2 respectively; a mixing component 4 is arranged in the inner cavity of the water tank 301, and the mixing component 4 comprises a motor 401, and the output shaft of the motor 401 passes through the water tank 301 It is fixedly connected with a stirring rod 402. By setting up a water cooler 2, when the laser cleaning machine body 1 is working, the heat generated during its operation can be taken away to realize circulating exchange cooling. Through the setting of the water supply component 3, the water level in the water tank 301 can be automatically monitored, wherein the first liquid level sensor 305 is used to monitor the lowest water level, and then the PLC controller 304 automatically starts the water pump 303 to pump the cooling water in the water tank 301 into the water cooler 2, and the second liquid level sensor 306 can monitor the highest water level. At this time, the PLC controller 304 automatically turns off the water pump 303 to stop the water supply. It is convenient and fast, without the need to stop the operation, thereby improving the processing efficiency. Through the setting of the mixing component 4, it is convenient to mix water and coolant to further improve the cooling effect.

[0030] Embodiment 2:

[0031] See also Figure 1-4 , an active water supply device for a laser cleaning machine, comprising a laser cleaning machine body 1, the output ends of a first liquid level sensor 305 and a second liquid level sensor 306 are electrically connected to the input end of a PLC controller 304, the output end of the PLC controller 304 is electrically connected to the input end of a water pump 303, a filter box 5 is connected to the left side of the top of the inner cavity of a water tank 301, and limit blocks 6 are arranged around the inner cavity of the filter box 5, and filter plates 7 are arranged between the four limit blocks 6, a water supply pipe 8 is connected to the top of the inner cavity of the filter box 5, and a pipe cover is arranged on the top of the water supply pipe 8, which can filter the water added to the water tank 301 to improve the purity of the cooling water, and the water The left side of the top of the inner cavity of the box 301 is connected to a liquid inlet pipe 9, and a pipe cover is provided on the top of the liquid inlet pipe 9 to facilitate the addition of coolant. A heat dissipation port 10 is provided on the top of the surface of the laser cleaning machine body 1, and a dustproof net is provided in the inner cavity of the heat dissipation port 10 to improve the heat dissipation efficiency of the laser cleaning machine. An inspection door 11 is provided on the surface of the laser cleaning machine body 1, and a handle is provided on the surface of the inspection door 11 to facilitate the user to maintain the equipment in the laser cleaning machine body 1. A wire 12 is fixedly connected to the right side of the laser cleaning machine body 1, and the other end of the wire 12 is fixedly connected to a laser emitting spray gun 13 to facilitate the user to perform laser cleaning operations on objects.

[0032] The principle of this embodiment is:

[0033] When in use, the laser cleaning machine is turned on, and then the user holds the laser emitting spray gun 13 to perform laser cleaning processing on the object, and the water cooling machine 2 can take away the heat generated by the operation of the laser cleaning machine body 1 when it is working, so as to realize circulating exchange cooling, and then the first liquid level sensor 305 can monitor the lowest water level, at this time, the PLC controller 304 will automatically start the water pump 303 to pump the cooling water in the water tank 301 into the water cooling machine 2, as the water level in the water cooling machine 2 increases, when the second liquid level sensor 306 detects water, it transmits the data signal to the PLC controller 304, and the PLC controller 304 automatically shuts down the water pump 303 to stop the water supply, which is convenient and fast, without stopping the operation, and improves the processing efficiency;

[0034] In winter, antifreeze is required to prevent the water in the water cooler 2 from freezing and affecting the circulation and cooling. At this time, it is added through the water adding pipe 8, and the filter plate 7 filters it to improve the purity of the water. Antifreeze is added to the liquid inlet pipe 9, and then the motor 401 is started to drive the stirring rod 402 to rotate, which can facilitate the mixing of water and coolant and further improve the cooling effect.

[0035] To sum up: this kind of active water supply equipment of the laser cleaning machine, by setting up a water cooler 2, can take away the heat generated during the operation of the laser cleaning machine body 1, and realize circulation exchange cooling. Through the setting of the water supply component 3, the water level in the water tank 301 can be automatically monitored, wherein the first liquid level sensor 305 is used to monitor the lowest water level, and then the PLC controller 304 automatically starts the water pump 303 to pump the cooling water in the water tank 301 into the water cooler 2, and the second liquid level sensor 306 can monitor the highest water level. At this time, the PLC controller 304 automatically turns off the water pump 303 to stop the water supply, which is convenient and fast, without the need to stop the operation, thereby improving the processing efficiency. Through the setting of the mixing component 4, it is convenient to mix water and coolant to further improve the cooling effect.

[0036] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An active water supply device for a laser cleaning machine, comprising a laser cleaning machine body (1), characterized in that: A water cooler (2) is arranged at the bottom of the inner cavity of the laser cleaning machine body (1), a water supply assembly (3) is arranged on the left side of the laser cleaning machine body (1), the water supply assembly (3) comprises a water tank (301), a delivery pipe (302) is connected to the right side of the water tank (301), the other end of the delivery pipe (302) is connected to the water cooler (2), a water pump (303) is arranged on the surface of the delivery pipe (302), a PLC controller (304) is fixedly connected to the top of the inner cavity of the laser cleaning machine body (1), and a first liquid level sensor (305) and a second liquid level sensor (306) are arranged on the top and bottom of the water cooler (2) respectively; The inner cavity of the water tank (301) is provided with a mixing assembly (4), and the mixing assembly (4) comprises a motor (401). The output shaft of the motor (401) passes through the water tank (301) and is fixedly connected to a stirring rod (402).

2. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: The output ends of the first liquid level sensor (305) and the second liquid level sensor (306) are both electrically connected to the input end of the PLC controller (304), and the output end of the PLC controller (304) is electrically connected to the input end of the water pump (303).

3. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: The left side of the top of the inner cavity of the water tank (301) is connected to a filter box (5), and limit blocks (6) are arranged around the inner cavity of the filter box (5). A filter plate (7) is arranged between the four limit blocks (6). The top of the inner cavity of the filter box (5) is connected to a water supply pipe (8), and a pipe cover is arranged on the top of the water supply pipe (8).

4. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: The left side of the top of the inner cavity of the water tank (301) is connected to a liquid inlet pipe (9), and a pipe cover is provided on the top of the liquid inlet pipe (9).

5. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: A heat dissipation port (10) is provided at the top of the surface of the laser cleaning machine body (1), and a dustproof net is provided in the inner cavity of the heat dissipation port (10).

6. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: An inspection door (11) is provided on the surface of the laser cleaning machine body (1), and a handle is provided on the surface of the inspection door (11).

7. The active water supply device for a laser cleaning machine according to claim 1, characterized in that: A wire (12) is fixedly connected to the right side of the laser cleaning machine body (1), and a laser emitting spray gun (13) is fixedly connected to the other end of the wire (12).