Energy-saving type clean production device for corrosion-resistant aluminum alloy flat pipe

Abstract

The utility model provides a corrosion-resistant aluminum alloy flat pipe energy-saving type clean production device which comprises a cleaning pool, a supporting frame, a top plate, an air cylinder, an adjusting piece and a fixing frame, the cleaning pool is fixed on the ground, and an ultrasonic generator is fixed in the cleaning pool; a supporting frame is fixed to the upper end of the cleaning pool, and a top plate is fixed to the upper end of the supporting frame. An air cylinder is fixed to the upper side face of the top plate, and an adjusting piece is fixed to the output end of the air cylinder and arranged on the lower side of the top plate. A fixing frame is fixed to the output end of the adjusting piece and arranged over the cleaning pool, and the cleaning pool is filled with cleaning liquid. According to the flat pipe cleaning device, due to the arrangement of the adjusting piece and the fixing frame, when the flat pipe cleaning device is used, the flat pipe can be cleaned conveniently, after cleaning is completed, cleaning liquid in the flat pipe can be discharged, and meanwhile the cleaned flat pipe can be guided out conveniently.

Description

Technical Field

[0001] The utility model belongs to the technical field of flat tube production, and in particular relates to an energy-saving clean production device for corrosion-resistant aluminum alloy flat tubes. Background Art

[0002] In the aluminum alloy material processing industry, corrosion-resistant aluminum alloy flat tubes are widely used in various fields due to their excellent corrosion resistance, light weight and high strength. However, during the production and use of aluminum alloy flat tubes, their surfaces are easily contaminated with impurities such as oil, dust, etc., which affects the appearance and performance. Therefore, regular cleaning of corrosion-resistant aluminum alloy flat tubes becomes a necessary step.

[0003] At present, there are many kinds of corrosion-resistant aluminum alloy flat tube cleaning production devices on the market, but these devices have exposed some problems in actual use. First, after cleaning, a large amount of cleaning liquid often remains inside the flat tube, which not only wastes resources, but also may cause potential corrosion risks to the flat tube; second, after cleaning, these devices are often not convenient for exporting the cleaned flat tube, and usually need to rely on external equipment or manual operation to complete, which not only increases the complexity of operation and leads to energy waste, but also may cause secondary pollution or damage to the flat tube.

[0004] Therefore, it is very necessary to invent an energy-saving and clean production device for corrosion-resistant aluminum alloy flat tubes. Utility Model Content

[0005] The utility model aims to provide an energy-saving clean production device for corrosion-resistant aluminum alloy flat tubes to solve the problems mentioned in the background technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a corrosion-resistant aluminum alloy flat tube energy-saving cleaning production device, comprising a cleaning pool, a support frame, a top plate, a cylinder, an adjusting member and a fixing frame, wherein the cleaning pool is fixed on the ground, and an ultrasonic generator is fixed inside the cleaning pool; the upper end of the cleaning pool is fixed with the support frame by welding, wherein the upper end of the support frame is fixed with the top plate by welding; the upper side surface of the top plate is fixed with the cylinder by bolts, wherein the output end of the cylinder is fixed with the adjusting member by bolts, and the adjusting member is arranged on the lower side of the top plate; the output end of the adjusting member is fixed with the fixing frame, wherein the fixing frame is arranged directly above the cleaning pool, and the interior of the cleaning pool is filled with cleaning liquid.

[0008] Furthermore, the adjusting member includes a lifting frame, a first motor, a first gear, a rotating column, a positioning plate, a second gear and a limiting column, the lifting frame is fixed to the output end of the cylinder by bolts, and the upper end of the lifting frame is fixed with two limiting columns by welding, and the limiting column slides through a top plate; the interior of the lifting frame is fixed with a first motor by bolts, wherein the output end of the first motor is fixed with a first gear; the lower end of the lifting frame is rotatably mounted with a rotating column through a supporting bearing, wherein a positioning plate is fixed on the outer side of the rotating column, and a fixing frame is fixed to the lower side of the positioning plate by bolts; a second gear is fixed to one end of the rotating column, wherein the second gear is meshed with the first gear, and such a setting can make the corrosion-resistant aluminum alloy flat tube tilt after the cleaning of the corrosion-resistant aluminum alloy flat tube is completed, and discharge the cleaning liquid remaining in the corrosion-resistant aluminum alloy flat tube, thereby avoiding waste of cleaning liquid.

[0009] Furthermore, the fixing frame includes a mounting plate, an electric push rod, a connecting frame, an upper clamping plate, a lower clamping plate, a roller and a second motor, and two mounting plates are provided, wherein the mounting plates are fixed to the positioning plate by bolts; the upper side surfaces of the mounting plates are fixed with electric push rods by bolts, wherein the output end of the electric push rods is fixed to the connecting frame by bolts; the lower side surfaces of the mounting plates are fixed with upper clamping plates by bolts; the upper side surfaces of the connecting frame are fixed with two lower clamping plates by bolts, wherein the lower clamping plates and the upper clamping plates are arranged correspondingly up and down; the upper side surfaces of the lower clamping plates and the lower side surfaces of the upper clamping plates are respectively fixed with rubber pads; a number of the rollers are rotatably installed on the upper side surfaces of the connecting frame through support bearings, wherein the rollers at both ends of the connecting frame are respectively fixed to the output ends of the second motor, and the second motor is fixed to the connecting frame by bolts, and such a setting is convenient for clamping and fixing the corrosion-resistant aluminum alloy flat tubes, and is convenient for discharging the cleaned corrosion-resistant aluminum alloy flat tubes.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The setting of the adjusting member of the utility model enables the corrosion-resistant aluminum alloy flat tube to be conveniently moved up and down in the cleaning tank during the cleaning process, which not only improves the cleaning efficiency, but also ensures that all parts of the flat tube can be fully cleaned. Secondly, when the flat tube needs to be taken out of the cleaning tank, the adjusting member can drive the cooperation of the first gear and the second gear through the first motor to drive the rotating column and the positioning plate to rotate, thereby tilting the fixing frame, thereby discharging the cleaning liquid remaining in the flat tube, avoiding the waste of the cleaning liquid, and also improving the cleaning quality.

[0012] 2. The setting of the fixing frame of the utility model adopts the design of adjusting the distance between the upper clamping plate and the lower clamping plate by an electric push rod. This design can flexibly adjust the clamping force according to the corrosion-resistant aluminum alloy flat tubes of different sizes to ensure that the flat tubes are stable and safe during the cleaning process. Secondly, after the cleaning is completed, the electric push rod is used to expand the distance between the upper clamping plate and the lower clamping plate. At the same time, the second motor drives the roller to rotate, so that the flat tube can be easily taken out of the fixing frame without the need for external equipment to take it out, which greatly improves the convenience and efficiency of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the regulating member of the utility model.

[0016] Figure 3 It is a structural schematic diagram of the fixing frame of the utility model.

[0017] 1-cleaning pool, 2-support frame, 3-top plate, 4-cylinder, 5-adjusting member, 51-lifting frame, 52-first motor, 53-first gear, 54-rotating column, 55-positioning plate, 56-second gear, 57-limiting column, 6-fixed frame, 61-mounting plate, 62-electric push rod, 63-connecting frame, 64-upper clamping plate, 65-lower clamping plate, 66-roller, 67-second motor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0020] See also Figure 1 As shown, the utility model is a corrosion-resistant aluminum alloy flat tube energy-saving cleaning production device, comprising a cleaning pool 1, a support frame 2, a top plate 3, a cylinder 4, an adjusting member 5 and a fixing frame 6, the cleaning pool 1 is fixed on the ground, and an ultrasonic generator is fixed inside the cleaning pool 1; the upper end of the cleaning pool 1 is fixed with the support frame 2 by welding, wherein the upper end of the support frame 2 is fixed with the top plate 3 by welding; the upper side surface of the top plate 3 is fixed with the cylinder 4 by bolts, wherein the output end of the cylinder 4 is fixed with the adjusting member 5 by bolts, and the adjusting member 5 is arranged on the lower side of the top plate 3; the output end of the adjusting member 5 is fixed with the fixing frame 6, wherein the fixing frame 6 is arranged directly above the cleaning pool 1, and the interior of the cleaning pool 1 is filled with cleaning liquid.

[0021] like Figure 2 As shown, the adjusting member 5 includes a lifting frame 51, a first motor 52, a first gear 53, a rotating column 54, a positioning plate 55, a second gear 56 and a limiting column 57. The lifting frame 51 is fixed to the output end of the cylinder 4 by bolts, and two limiting columns 57 are fixed to the upper end of the lifting frame 51 by welding, and the limiting columns 57 slide through the top plate 3; the first motor 52 is fixed to the inside of the lifting frame 51 by bolts, wherein the first gear 53 is fixed to the output end of the first motor 52; the rotating column 54 is rotatably installed at the lower end of the lifting frame 51 through a supporting bearing, wherein the outer side of the rotating column 54 is fixed with a positioning plate 55, and the lower side of the positioning plate 55 is fixed with a fixing frame 6 by bolts; A second gear 56 is fixed to one end of the rotating column 54, wherein the second gear 56 is meshed with the first gear 53. When in use, the cylinder 4 can drive the fixing frame 6 to move up and down, so as to facilitate the movement of the corrosion-resistant aluminum alloy flat tube up and down in the cleaning tank 1. At the same time, when the corrosion-resistant aluminum alloy flat tube is taken out from the cleaning tank 1, the first motor 52 can drive the first gear 53 to rotate, and then the first gear 53 and the second gear 56 cooperate to drive the rotating column 54 and the positioning plate 55 to rotate, thereby driving the fixing frame 6 to rotate, so that the corrosion-resistant aluminum alloy flat tube is tilted, and the cleaning liquid remaining in the corrosion-resistant aluminum alloy flat tube is discharged.

[0022] like Figure 3As shown, the fixing frame 6 includes a mounting plate 61, an electric push rod 62, a connecting frame 63, an upper clamping plate 64, a lower clamping plate 65, a roller 66 and a second motor 67. Two mounting plates 61 are provided, wherein the mounting plates 61 are fixed to the positioning plate 55 by bolts; the upper side surface of the mounting plate 61 is fixed with the electric push rod 62 by bolts, wherein the output end of the electric push rod 62 is fixed with the connecting frame 63 by bolts; the lower side surface of the mounting plate 61 is fixed with the upper clamping plate 64 by bolts; the upper side surface of the connecting frame 63 is fixed with two lower clamping plates 65 by bolts, wherein the lower clamping plate 65 and the upper clamping plate 64 are arranged correspondingly up and down; the upper side surface of the lower clamping plate 65 and the lower side surface of the upper clamping plate 64 are fixed with rubber pads respectively; the upper side surface of the connecting frame 63 is fixed with the upper clamping plate 64 by bolts. A number of rollers 66 are rotatably installed through support bearings, wherein the rollers 66 at both ends of the connecting frame 63 are respectively fixed to the output ends of the second motor 67, and the second motor 67 is fixed to the connecting frame 63 by bolts. When in use, the distance between the upper clamping plate 63 and the lower clamping plate 64 can be adjusted by the electric push rod 62, so as to clamp the corrosion-resistant aluminum alloy flat tube between the upper clamping plate 63 and the lower clamping plate 64. After the corrosion-resistant aluminum alloy flat tube is cleaned, the distance between the upper clamping plate 63 and the lower clamping plate 64 can be enlarged by the electric push rod 62, and then the roller 66 is driven to rotate by the second motor 67. Through the rotation of the roller 66, the corrosion-resistant aluminum alloy flat tube is discharged between the upper clamping plate 63 and the lower clamping plate 64.

[0023] See also Figure 1-3 As shown, the utility model is a corrosion-resistant aluminum alloy flat tube energy-saving cleaning production device, and its working principle is: when in use, first fill the cleaning liquid into the interior of the cleaning pool 1, and fix the corrosion-resistant aluminum alloy flat tube on the fixing frame 6, then move the corrosion-resistant aluminum alloy flat tube into the cleaning liquid through the cylinder 4, and start the ultrasonic generator inside the cleaning pool 1, and use the ultrasonic vibration effect to remove the dirt on the surface of the flat tube. After the flat tube is cleaned, the flat tube can be taken out of the cleaning pool 1 through the cylinder 4, and then the flat tube is tilted through the adjusting member 5, so that the cleaning liquid inside the flat tube flows out, and after the cleaning liquid is discharged, the flat tube can be horizontally set through the adjusting member 5, and then the flat tube is discharged through the fixing frame 6.

[0024] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0025] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A corrosion-resistant aluminum alloy flat tube energy-saving clean production device, comprising a cleaning pool (1), a support frame (2), a top plate (3), a cylinder (4), an adjustment member (5) and a fixing frame (6), characterized in that: The cleaning pool (1) is fixed on the ground, and an ultrasonic generator is fixed inside the cleaning pool (1); a support frame (2) is fixed at the upper end of the cleaning pool (1), wherein a top plate (3) is fixed at the upper end of the support frame (2); a cylinder (4) is fixed on the upper side of the top plate (3), wherein an adjusting member (5) is fixed at the output end of the cylinder (4), and the adjusting member (5) is arranged on the lower side of the top plate (3); a fixing frame (6) is fixed at the output end of the adjusting member (5), wherein the fixing frame (6) is arranged directly above the cleaning pool (1), and the interior of the cleaning pool (1) is filled with cleaning liquid.

2. The energy-saving clean production device for corrosion-resistant aluminum alloy flat tubes according to claim 1, characterized in that: The regulating member (5) comprises a lifting frame (51), a first motor (52), a first gear (53), a rotating column (54), a positioning plate (55), a second gear (56) and a limiting column (57). The lifting frame (51) is fixed to the output end of the cylinder (4), and two limiting columns (57) are fixed on the upper end of the lifting frame (51), and the limiting columns (57) slide through the top plate (3); the first motor (52) is fixed inside the lifting frame (51), wherein the output end of the first motor (52) is fixed with the first gear (53); the rotating column (54) is rotatably mounted on the lower end of the lifting frame (51), wherein the outer side of the rotating column (54) is fixed with a positioning plate (55), and the lower side of the positioning plate (55) is fixed with a fixing frame (6); one end of the rotating column (54) is fixed with a second gear (56), wherein the second gear (56) and the first gear (53) are meshed with each other.

3. The energy-saving clean production device for corrosion-resistant aluminum alloy flat tubes according to claim 2, characterized in that: The fixing frame (6) comprises a mounting plate (61), an electric push rod (62), a connecting frame (63), an upper clamping plate (64), a lower clamping plate (65), a roller (66) and a second motor (67). Two mounting plates (61) are provided, wherein the mounting plates (61) are fixed to the positioning plate (55); the upper side surface of the mounting plate (61) is fixed with an electric push rod (62), wherein the output end of the electric push rod (62) is fixed with the connecting frame (63); the lower side surface of the mounting plate (61) is fixed with an upper clamping plate (64); The upper side of the connecting frame (63) is fixed with two lower clamping plates (65), wherein the lower clamping plates (65) and the upper clamping plates (64) are arranged correspondingly up and down; the upper side of the lower clamping plates (65) and the lower side of the upper clamping plates (64) are respectively fixed with rubber pads; the upper side of the connecting frame (63) is rotatably mounted with a plurality of rollers (66), wherein the rollers (66) at both ends of the connecting frame (63) are respectively fixed to the output ends of the second motor (67), and the second motor (67) is fixed to the connecting frame (63) by bolts.

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