Nitrification reactor

By designing stirring components, cleaning components and dredging components in the nitrification reactor, the cleaning difficulties caused by the adhesion of the material on the bottom wall of the reactor is solved, and rapid cleaning and smooth material discharge are achieved, improving the operating efficiency and stability of the reactor sex.

CN222343711UActive Publication Date: 2025-01-14SHANDONG AIKE AGRI TECH CO LTD
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Patent Information

Application Number
CN202421140728.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the precipitation process of existing nitrification reactors, materials are easily adhered to the inner bottom wall of the reactor, resulting in difficulty in cleaning, affecting the stability of the device and convenient use.

Method used

A nitrification reactor including agitating assembly, cleaning assembly and dredging assembly was designed. The structures such as inclined connecting rods, elastic scrapers, longitudinal stirring rods, transverse stirring rods, dredging rollers were used to achieve rapid cleaning of the inner bottom wall of the reactor. Stirring and discharge smoothly with the material.

Benefits of technology

It improves cleaning efficiency, reduces cleaning difficulty and workload, ensures the normal operation of the reactor, reduces the risk of blockage, and enhances the adequacy of the reaction and the stability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sewage treatment, and particularly discloses a nitration reactor. The reactor comprises a reactor body, a stirring assembly and a cleaning assembly are arranged in the reactor body, a dredging assembly is arranged at the inner bottom of the reactor body, a feeding pipe is arranged at the top of the reactor body, and a discharging pipe is arranged on one side of the bottom of the reactor body; the cleaning assembly comprises a connecting rod, the connecting rod is obliquely arranged, the inner bottom wall of the reactor body is rapidly cleaned through the cleaning assembly, the scraper can better adapt to the shape of the inner bottom wall through the arrangement of the telescopic rod, the spring and the fixing rod in the empty groove, the scraper made of the elastic material can further guarantee thoroughness and effectiveness of cleaning, and the cleaning efficiency is improved. Therefore, the cleaning efficiency is improved, the cleaning difficulty and workload are reduced, the normal operation and use of the reactor body are ensured, and through the inclined design of the inner bottom wall of the reactor body and the connecting rod, the smooth discharge of the cleaning object is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of sewage treatment, and more specifically, to a nitrification reactor. Background Art

[0002] Nitration refers to the reaction of introducing nitro groups into organic compound molecules. Nitro groups can be connected to carbon atoms in organic compounds to form nitro compounds, to oxygen atoms to form nitroester compounds, or to nitrogen atoms to form nitramines.

[0003] In the process of short-range nitrification-denitrification, the SBR reactor needs to go through the stages of pre-aeration-water inlet-aeration-sedimentation-sludge discharge-water outlet-idleness. Since the reactor does not need to be aerated all the time, the existing reactor will adhere to the inner bottom wall of the reactor during the sedimentation process, requiring technicians to clean it from time to time. The difficulty in cleaning will bring inconvenience to the use of the device. At the same time, frequent cleaning will also have a certain impact on the stability of the system. Utility Model Content

[0004] In order to solve the above problems, the present application provides a nitration reactor.

[0005] The present application provides a nitration reactor adopting the following technical solution:

[0006] A nitration reactor comprises a reactor body, wherein a stirring assembly and a cleaning assembly are arranged inside the reactor body, a dredging assembly is arranged at the inner bottom of the reactor body, a feed pipe is arranged at the top of the reactor body, and a discharge pipe is arranged at one side of the bottom of the reactor body;

[0007] The cleaning assembly includes a connecting rod, which is arranged at an angle, and the inner bottom wall of the reactor body is arranged at an angle. A fitting rod is provided on one side of the connecting rod, and a scraper is provided on one side of the fitting rod. The scraper fits with the inner bottom wall of the reactor body. A first motor is provided on the top of the reactor body, and the first motor is used to drive the scraper to quickly clean the inner bottom wall of the reactor body.

[0008] Furthermore, a hollow groove is opened on one side of the connecting rod, a telescopic rod is fixedly connected inside the hollow groove, a spring is fixedly connected inside the hollow groove, one end of the telescopic rod is fixedly connected to a fixed rod, one end of the fixed rod is fixedly connected to one end of the spring, and one end of the fixed rod away from the telescopic rod is fixedly connected to the fitting rod, and the scraper is made of elastic material.

[0009] Through the above technical solution, the inner bottom wall of the reactor body can be quickly cleaned through the cleaning component.

[0010] Furthermore, the stirring assembly includes a driving rod, which is fixedly connected to the output end of the first motor, and the outer wall of the driving rod is fixedly connected to the supporting rod, and the number of the supporting rods is set to be multiple.

[0011] Furthermore, two longitudinal stirring rods are fixedly connected to the outer wall of each support rod, and two transverse stirring rods are fixedly connected to the outer wall of each support rod, and the two longitudinal stirring rods and the transverse stirring rod are vertically arranged.

[0012] Through the above technical solution, the stirring assembly can stir in all directions within the reactor body.

[0013] Furthermore, the dredging assembly includes a collection box, which is connected to the reactor body, and a dredging roller is provided inside the collection box.

[0014] Furthermore, a second motor is provided on one side of the assembly box, and an output end of the second motor passes through one side of the assembly box and is fixedly connected to the dredging roller.

[0015] Furthermore, the discharge pipe is connected to the collecting box, and the discharge pipe is arranged at an angle.

[0016] Through the above technical solution, the dredging component helps the material to be discharged more smoothly with the help of gravity.

[0017] Furthermore, a viewing window is provided on one side of the reactor body, glass is provided inside the viewing window, and a control panel is provided on one side of the reactor body.

[0018] The above technical solution makes observation and operation convenient.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] 1) The utility model realizes rapid cleaning of the inner bottom wall of the reactor body through the cleaning assembly, and the arrangement of the telescopic rod, spring and fixed rod in the empty slot enables the scraper to better adapt to the shape of the inner bottom wall. The scraper made of elastic material can also ensure the thoroughness and effectiveness of cleaning, thereby improving the cleaning efficiency, reducing the difficulty and workload of cleaning, and ensuring the normal operation and use of the reactor body. The inclined design of the inner bottom wall of the reactor body and the connecting rod is conducive to the smooth discharge of the cleaning objects;

[0021] 2) The utility model uses the longitudinal stirring rod and the transverse stirring rod in the stirring assembly, and they are arranged perpendicular to each other, so that the stirring can be more sufficient and uniform. Multiple support rods and longitudinal stirring rods and transverse stirring rods in different directions can stir in all directions in the reactor body, improve the stirring efficiency and quality, and ensure the full progress of the reaction;

[0022] 3) In the utility model, the dredging roller inside the dredging component is driven by a second motor, and the discharge pipe is connected to the collecting box and is arranged at an angle, which is conducive to smoother discharge of materials with the help of gravity, reduces the risk of blockage, and is also convenient for cleaning and maintenance of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a cross-sectional view of the internal structure of the reactor body of the utility model;

[0025] Figure 3 This is a schematic diagram of the connection structure between the driving rod and the connecting rod of the utility model;

[0026] Figure 4 This is a schematic diagram of the internal structure of the connecting rod of the utility model;

[0027] Figure 5 It is a schematic diagram of the overall structure of the assembly box and the dredging roller of the utility model.

[0028] Explanation of the accompanying drawings: 1. Reactor body; 2. Feed pipe; 3. Discharge pipe; 4. Drive rod; 5. Connecting rod; 6. Fitting rod; 7. Fixing rod; 8. Telescopic rod; 9. Empty slot; 10. Spring; 11. Scraper; 12. Support rod; 13. Longitudinal stirring rod; 14. Horizontal stirring rod; 15. First motor; 16. Second motor; 17. Dredging roller; 18. Assembly box; 19. Visual window; 20. Control panel. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0030] Reference Figure 1-Figure 5 A nitration reactor comprises a reactor body 1, wherein a stirring assembly and a cleaning assembly are arranged inside the reactor body 1, a dredging assembly is arranged at the inner bottom of the reactor body 1, a feed pipe 2 is arranged at the top of the reactor body 1, and a discharge pipe 3 is arranged at one side of the bottom of the reactor body 1;

[0031] The cleaning assembly includes a connecting rod 5, which is arranged at an angle, and the inner bottom wall of the reactor body 1 is arranged at an angle. A fitting rod 6 is provided on one side of the connecting rod 5, and a scraper 11 is provided on one side of the fitting rod 6. The scraper 11 fits with the inner bottom wall of the reactor body 1. A first motor 15 is provided on the top of the reactor body 1, and the first motor 15 is used to drive the scraper 11 to quickly clean the inner bottom wall of the reactor body 1.

[0032] Reference Figure 2-Figure 4A slot 9 is provided on one side of the connecting rod 5, a telescopic rod 8 is fixedly connected inside the slot 9, a spring 10 is fixedly connected inside the slot 9, one end of the telescopic rod 8 is fixedly connected to a fixing rod 7, one end of the fixing rod 7 is fixedly connected to one end of the spring 10, and one end of the fixing rod 7 away from the telescopic rod 8 is fixedly connected to the fitting rod 6, and the scraper 11 is made of elastic material. The inner bottom wall of the reactor body 1 can be cleaned by the cleaning assembly. The specific operation method is that due to the cooperation of the scraper 11 that fits the inner bottom wall of the reactor body 1 and the first motor 15, the output end of the first motor 15 rotates. When the reactor body 1 is moved, the driving rod 4 will drive the connecting rod 5 to rotate, and the scraper 11 will rotate along the inner bottom wall of the reactor body 1, so as to realize the rapid cleaning of the inner bottom wall of the reactor body 1. The arrangement of the telescopic rod 8, the spring 10 and the fixed rod 7 in the empty groove 9 enables the scraper 11 to better adapt to the shape of the inner bottom wall. The scraper 11 made of elastic material can also ensure the thoroughness and effectiveness of cleaning, thereby improving the cleaning efficiency, reducing the cleaning difficulty and workload, and ensuring the normal operation and use of the reactor body 1. The inclined design of the inner bottom wall of the reactor body 1 and the connecting rod 5 is conducive to the smooth discharge of the cleaning objects.

[0033] Reference Figure 2 and Figure 3 The stirring assembly includes a driving rod 4, which is fixedly connected to the output end of the first motor 15. The outer wall of the driving rod 4 is fixedly connected to the support rod 12. The number of the support rods 12 is set to multiple. The outer wall of each support rod 12 is fixedly connected to two longitudinal stirring rods 13, and the outer wall of each support rod 12 is fixedly connected to two transverse stirring rods 14. The two longitudinal stirring rods 13 and the transverse stirring rod 14 are vertically arranged. The driving rod 4 in the stirring assembly is driven by the first motor 15. The longitudinal stirring rods 13 and the transverse stirring rods 14 are fixedly connected to the multiple support rods 12 on the outer wall of the driving rod 4, and they are arranged perpendicular to each other. This can make the stirring more sufficient and uniform. The multiple support rods 12 and the longitudinal stirring rods 13 and the transverse stirring rods 14 in different directions can stir in all directions in the reactor body 1, improve the stirring efficiency and quality, and ensure the full progress of the reaction.

[0034] Reference Figure 2 and Figure 5 The dredging assembly includes a collection box 18, which is connected to the reactor body 1. A dredging roller 17 is provided inside the collection box 18. A second motor 16 is provided on one side of the collection box 18. The output end of the second motor 16 passes through one side of the collection box 18 and is fixedly connected to the dredging roller 17. The discharge pipe 3 is connected to the collection box 18. The discharge pipe 3 is inclined and is driven by the second motor 16 through the dredging roller 17 inside the dredging assembly. The discharge pipe 3 is connected to the collection box 18 and is inclined, which is conducive to smoother discharge of materials with the help of gravity, reducing the risk of blockage, and also facilitating the cleaning and maintenance of the pipeline.

[0035] Reference Figure 1 A viewing window 19 is provided on one side of the reactor body 1, and glass is provided inside the viewing window 19. A control panel 20 is provided on one side of the reactor body 1. The internal situation of the reactor body 1 can be observed in real time through the viewing window 19. The reactor body 1 can be controlled to work through the control panel 20, and the valve inside the discharge pipe 3 can be controlled to be opened and closed.

[0036] Working principle: First, drive the first motor 15. When the output end of the first motor 15 rotates, the connecting rod 5 is driven to rotate through the driving rod 4, and the scraper 11 is rotated along the inner bottom wall of the reactor body 1, so as to realize the rapid cleaning of the inner bottom wall of the reactor body 1. When discharging, the discharge pipe 3 is opened through the control panel 20 to drive the second motor 16. The output end of the second motor 16 rotates to drive the dredging roller 17 to rotate, thereby promoting the discharge from the inside of the reactor body 1.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A nitration reactor, comprising a reactor body (1), characterized in that: The reactor body (1) is provided with a stirring assembly and a cleaning assembly inside, the inner bottom of the reactor body (1) is provided with a dredging assembly, the top of the reactor body (1) is provided with a feed pipe (2), and one side of the bottom of the reactor body (1) is provided with a discharge pipe (3); The cleaning assembly comprises a connecting rod (5), the connecting rod (5) being arranged at an angle, the inner bottom wall of the reactor body (1) being arranged at an angle, a fitting rod (6) being provided on one side of the connecting rod (5), a scraper (11) being provided on one side of the fitting rod (6), the scraper (11) being fitted with the inner bottom wall of the reactor body (1), and a first motor (15) being provided on the top of the reactor body (1), the first motor (15) being used to drive the scraper (11) to quickly clean the inner bottom wall of the reactor body (1).

2. A nitration reactor according to claim 1, characterized in that: A hollow groove (9) is provided on one side of the connecting rod (5); a telescopic rod (8) is fixedly connected inside the hollow groove (9); a spring (10) is fixedly connected inside the hollow groove (9); one end of the telescopic rod (8) is fixedly connected to a fixing rod (7); one end of the fixing rod (7) is fixedly connected to one end of the spring (10); one end of the fixing rod (7) away from the telescopic rod (8) is fixedly connected to the fitting rod (6); and the scraper (11) is made of an elastic material.

3. A nitration reactor according to claim 1, characterized in that: The stirring assembly comprises a driving rod (4), the driving rod (4) being fixedly connected to the output end of the first motor (15), the outer wall of the driving rod (4) being fixedly connected to a supporting rod (12), and the number of the supporting rods (12) being set to be multiple.

4. A nitration reactor according to claim 3, characterized in that: The outer wall of each support rod (12) is fixedly connected to two longitudinal stirring rods (13), and the outer wall of each support rod (12) is fixedly connected to two transverse stirring rods (14), and the two longitudinal stirring rods (13) and the transverse stirring rod (14) are arranged vertically.

5. A nitration reactor according to claim 1, characterized in that: The dredging assembly comprises a collection box (18), the collection box (18) is connected to the reactor body (1), and a dredging roller (17) is provided inside the collection box (18).

6. A nitration reactor according to claim 5, characterized in that: A second motor (16) is provided on one side of the assembly box (18), and an output end of the second motor (16) passes through one side of the assembly box (18) and is fixedly connected to the dredging roller (17).

7. A nitration reactor according to claim 5, characterized in that: The discharge pipe (3) is connected to the assembly box (18), and the discharge pipe (3) is arranged in an inclined manner.

8. A nitration reactor according to claim 1, characterized in that: A visual window (19) is provided on one side of the reactor body (1), glass is provided inside the visual window (19), and a control panel (20) is provided on one side of the reactor body (1).