Automatic iron core cleaning equipment
By using an electric hoist to lift the iron frame in the iron core automatic cleaning equipment, and setting up multi-layer pallets in the iron frame, the problem of low manual handling efficiency in the existing equipment is solved, and automatic loading and efficient cleaning are realized.
Patent Information
- Application Number
- CN202421121129.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In existing automatic core cleaning equipment, containers that hold iron cores rely on manual handling, resulting in low efficiency and small capacity, which affects the overall cleaning efficiency.
An automatic iron core cleaning equipment is designed. An electric hoist is used to lift the iron frame, and multi-layer pallets are set up in the iron frame. The firmness and stability of the stacked pallets are improved through limit plate clamping, and the iron core capacity is increased.
Through the automated loading method, the cleaning efficiency of the iron core is improved, the time and energy of manual operation are reduced, and the capacity of the iron core is expanded.
Smart Images
Figure CN222343745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron core cleaning equipment, in particular to an automatic iron core cleaning equipment. Background Art
[0002] The stator and rotor cores are important components of the motor, mainly used to generate magnetic fields and drive the motor to operate. The stator core is fixed, while the rotor core is installed on the rotor and rotates with the rotor. The stator and rotor cores are usually composed of silicon steel sheets, which have high magnetic permeability and saturation flux density and can generate strong magnetic fields.
[0003] Cleaning is one of the important steps in the iron core production process. In the existing automatic iron core cleaning equipment, the containers for holding the iron cores are mostly carried manually, which is not only time-consuming and labor-intensive, but also the capacity of the container is small, and the number of iron cores held at one time is small, which affects the overall cleaning efficiency.
[0004] Therefore, there is an urgent need for an automatic iron core cleaning device that is convenient for placing the iron core. Utility Model Content
[0005] The utility model aims to overcome the above-mentioned shortcomings and provide an automatic iron core cleaning device which is convenient for placing the iron core.
[0006] The purpose of the utility model is achieved in this way:
[0007] An automatic iron core cleaning device comprises an equipment body, a guide rail is fixedly installed on the outer wall of the upper front side of the equipment body, an electric hoist is movably installed on the guide rail, a conveyor belt is fixedly installed on the feed end of the equipment body, the conveyor belt is used to convey an iron frame, the iron frame comprises a frame body with a square frame structure, four support plates are symmetrically installed on both sides of the frame body, and the support plates are welded to the frame body; a lifting part is welded to the top end of the outer wall of the support plate, and multiple layers of pallets are stacked inside the frame body, and the upper and lower adjacent pallets are clamped and fixed.
[0008] Preferably, connecting plates are welded and installed on the upper parts of both sides of the iron frame, and the two ends of the connecting plates are respectively welded and fixed to the two support plates on the same side, and bottom plates are welded and installed on both sides of the lower part of the support plates, and the other end of the bottom plate is welded and fixed to the frame.
[0009] Preferably, the overall appearance of the lifting portion is cylindrical, and an annular groove with an isosceles trapezoidal cross section is provided in the middle of the lifting portion.
[0010] Preferably, the pallet includes a tray body with a square frame structure, a support rod is welded and installed on the bottom of the tray body, a lower bracket is welded and installed on the lower part of the inner side of the tray body, an upper bracket is welded and installed on the upper part of the inner side of the tray body, and a plurality of evenly distributed limit rods are welded and installed on the lower bracket and the upper bracket.
[0011] Preferably, the outer walls at the four corners of the tray body are welded with limiting plates which are "L" shaped in top view, and the upper and lower adjacent trays are clamped together by the limiting plates.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is an automatic iron core cleaning device. An electric hoist is installed on the front side of the device body, and a lifting part is welded and installed on both sides of the iron frame. The iron frame is lifted by the electric hoist and placed on the conveyor belt, which is convenient for loading and operation. The connecting plates and bottom plates welded on both sides of the frame improve the connection strength and firmness between the support plate and the frame, and improve the overall stability.
[0014] 2. The utility model is an automatic iron core cleaning device. A support rod is welded on the bottom of a tray body, and a lower bracket and an upper bracket are welded inside the tray body. The support rod and the limit rod respectively support and separate the iron core, which is convenient for placing the iron core. A limit plate is welded on the outer wall of the tray body. The upper and lower adjacent trays are connected by the limit plate, so that multiple layers of trays can be placed in the iron frame. The limit plate connection improves the firmness and stability of the trays when they are stacked, while increasing the iron core capacity and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a three-dimensional structural schematic diagram of an automatic iron core cleaning device.
[0016] Figure 2 The utility model is a schematic diagram of the structure of the iron frame of an automatic iron core cleaning device.
[0017] Figure 3 The utility model is a schematic diagram of the explosion structure of the iron frame of an automatic iron core cleaning device.
[0018] Figure 4 The utility model is a schematic diagram of the tray structure of an automatic iron core cleaning device.
[0019] Among them: equipment body 1, guide rail 2, electric hoist 3, conveyor belt 4, iron frame 5, frame body 5.1, support plate 5.2, lifting part 5.3, connecting plate 5.4, bottom plate 5.5, tray 6, tray body 6.1, support rod 6.2, lower bracket 6.3, upper bracket 6.4, limit rod 6.5, limit plate 6.6. DETAILED DESCRIPTION
[0020] See also Figures 1 to 4 The utility model relates to an automatic iron core cleaning device, including a device body 1, a guide rail 2 is fixedly installed on the outer wall of the upper front side of the device body 1, an electric hoist 3 is movably installed on the guide rail 2, a conveyor belt 4 is fixedly installed at the feeding end of the device body 1, and the conveyor belt 4 is used to convey an iron frame 5. The iron frame 5 is lifted by the electric hoist 3 and placed on the conveyor belt 4, which is convenient for loading and operation.
[0021] The iron frame 5 includes a frame body 5.1 of a square frame structure, four support plates 5.2 are symmetrically installed on both sides of the frame body 5.1, and the support plates 5.2 are welded to the frame body 5.1. Connecting plates 5.4 are welded to the upper parts of both sides of the iron frame 5, and the two ends of the connecting plates 5.4 are respectively welded and fixed to the two support plates 5.2 on the same side, and bottom plates 5.5 are welded and installed on both sides of the lower part of the support plates 5.2, and the other end of the bottom plate 5.5 is welded and fixed to the frame body 5.1. The connecting plates 5.4 and the bottom plates 5.5 welded on both sides of the frame body 5.1 improve the connection strength and firmness between the support plates 5.2 and the frame body 5.1, and improve the overall stability.
[0022] Furthermore, a lifting portion 5.3 is welded to the top of the outer wall of the support plate 5.2. The overall appearance of the lifting portion 5.3 is cylindrical. An annular groove with an isosceles trapezoidal cross section is provided in the middle of the lifting portion 5.3 to facilitate the electric hoist 3 to lift the frame 5.1.
[0023] Furthermore, multiple layers of trays 6 are stacked inside the frame 5.1, and the tray 6 includes a tray body 6.1 of a square frame structure, a support rod 6.2 is welded and installed on the bottom of the tray body 6.1, a lower bracket 6.3 is welded and installed on the lower part of the inner side of the tray body 6.1, and an upper bracket 6.4 is welded and installed on the upper part of the inner side of the tray body 6.1. A plurality of evenly distributed limit rods 6.5 are welded and installed on the lower bracket 6.3 and the upper bracket 6.4, and the support rod 6.2 and the limit rod 6.6 respectively support and separate the iron core, thereby facilitating the placement of the iron core.
[0024] Furthermore, limit plates 6.6 with an "L" shape in top view are welded and installed on the outer walls at the four corners of the tray body 6.1. The upper and lower adjacent trays 6 are connected by the limit plates 6.6, so that multiple layers of trays 6 can be placed in the iron frame 5.1. The limit plates 6.6 are used to improve the firmness and stability of the trays 6 when they are stacked, while increasing the iron core capacity and improving the cleaning efficiency.
[0025] The working principle of the automatic iron core cleaning equipment of the utility model is: first, the tray 6 is placed in the iron frame 5, and then the iron cores are placed in the tray 6 in sequence, the stator iron core is placed in the vertical direction, the rotor iron core is placed longitudinally and inserted into the limit rod 6.5, and the bottom support rod 6.2 supports the rotor iron core. Multiple trays 6 can be stacked in the iron frame 5, and the upper and lower adjacent trays 6 are connected by a limit plate 6.6. After all the trays 6 are placed, the iron frame 5 is lifted by the electric hoist 3 and placed on the conveyor belt 4, and the iron frame 5 is transported to the equipment body 1 by the conveyor belt 4 to clean the iron core.
[0026] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.
Claims
1. An automatic core cleaning device, characterized in that: The invention comprises an equipment body (1), a guide rail (2) is fixedly mounted on the outer wall of the upper front side of the equipment body (1), an electric hoist (3) is movably mounted on the guide rail (2), a conveyor belt (4) is fixedly mounted on the feeding end of the equipment body (1), the conveyor belt (4) is used to transport an iron frame (5), the iron frame (5) comprises a frame body (5.1) of a square frame structure, four support plates (5.2) are symmetrically mounted on both sides of the frame body (5.1), the support plates (5.2) are welded to the frame body (5.1); a lifting part (5.3) is welded to the top of the outer wall of the support plate (5.2), and multiple layers of pallets (6) are stacked inside the frame body (5.1), and the upper and lower adjacent pallets (6) are clamped and fixed.
2. The automatic core cleaning device according to claim 1, characterized in that: Connecting plates (5.4) are welded to the upper parts of both sides of the iron frame (5), and the two ends of the connecting plates (5.4) are respectively welded and fixed to the two supporting plates (5.2) on the same side. Bottom plates (5.5) are welded to the two sides of the lower part of the supporting plates (5.2), and the other end of the bottom plate (5.5) is welded and fixed to the frame body (5.1).
3. The automatic core cleaning device according to claim 1, characterized in that: The overall appearance of the lifting portion (5.3) is cylindrical, and an annular groove with an isosceles trapezoidal cross section is provided in the middle of the lifting portion (5.3).
4. The automatic core cleaning device according to claim 1, characterized in that: The tray (6) comprises a tray body (6.1) of a square frame structure, a support rod (6.2) being welded to the bottom of the tray body (6.1), a lower bracket (6.3) being welded to the lower portion of the inner side of the tray body (6.1), an upper bracket (6.4) being welded to the upper portion of the inner side of the tray body (6.1), and a plurality of evenly distributed limit rods (6.5) being welded to both the lower bracket (6.3) and the upper bracket (6.4).
5. The automatic core cleaning device according to claim 4, characterized in that: Limiting plates (6.6) with an "L" shape when viewed from above are welded and installed on the outer walls at the four corners of the tray body (6.1), and the upper and lower adjacent trays (6) are clamped together by the limiting plates (6.6).