Crushing device for scrapped high-chromium balls

By designing an automated crushing device for scrapped high-chromium balls, using a hydraulic cylinder to drive the crushing mechanism and the upper and lower crushing knives, the problem of manual crushing that is time-consuming, labor-intensive and safety hazards is solved, and an automated crushing and safe and efficient production process is achieved.

CN222343772UActive Publication Date: 2025-01-14MAANSHAN QIFAN METAL MFG CO LTD
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Patent Information

Application Number
CN202421042050.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the prior art, artificial crushing and scrapping of high chromium balls is time-consuming and labor-intensive, and splashing of debris can easily harm staff.

Method used

Design a crushing device that includes a processing box, a trapezoidal plate and a crushing mechanism. The hydraulic cylinder drives the crushing mechanism to press down, and the upper and lower crushing knives are used to cooperate for automatic crushing.

Benefits of technology

It realizes automatic crushing of high-chromium balls, replacing manual operations, saving time and effort, improving the safety of the crushing process, and simplifying subsequent processing by automatically collecting debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing device for scrapped high-chromium balls, and belongs to the technical field of scrapped high-chromium ball treatment equipment. The crushing device for the scrapped high-chromium balls comprises a machining box and further comprises a trapezoidal plate and a crushing mechanism which are located in the machining box, the middle position of the upper end of the trapezoidal plate is fixedly connected with a lower crushing cutter, and the middle position of the lower end of the crushing mechanism is connected with an upper crushing cutter. The problem that time and labor are wasted when an existing scrapped high-chromium ball is crushed is solved, the scrapped high-chromium ball is put into the processing box through the feeding pipe, the high-chromium ball entering the processing box slides towards the cabin door between the two inclined limiting plates due to the inclination of the trapezoidal plate until the high-chromium ball cannot slide, and the high-chromium ball is crushed. And after the high-chromium balls are limited and stop sliding down, the hydraulic cylinder is driven, the hydraulic cylinder drives the crushing mechanism to press downwards, and the scrapped high-chromium balls can be crushed and cracked by matching the upper crushing cutter with the lower crushing cutter, so that automatic crushing of the high-chromium balls is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste high-chromium ball processing equipment, in particular to a crushing device for waste high-chromium balls. Background Art

[0002] High chromium balls are usually used to grind ore in ball mills, but they will be damaged or worn out after a period of use and then become scrapped. In order to further recycle and utilize these scrapped high chromium balls, we need to crush them first so that they can be produced again later.

[0003] After high chrome balls are scrapped, the common way to crush them is to manually break them with a hammer or other tools, and then collect the fragments to produce new high chrome balls. However, the manual crushing method is not only time-consuming and labor-intensive, but the splashing of fragments can easily injure the staff.

[0004] Therefore, we have proposed a crushing device for scrapped high-chromium balls that can replace manual and automated crushing and has higher safety. Utility Model Content

[0005] The utility model aims to provide a crushing device for scrapped high-chrome balls, which is practical and safe and solves the above-mentioned problem by replacing manual crushing of high-chrome balls with an automated method.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crushing device for scrapped high-chromium balls, comprising a processing box, a trapezoidal plate and a crushing mechanism located inside the processing box, wherein the trapezoidal plate is located on the bottom surface of the processing box and is fixedly connected to the processing box, and the crushing mechanism is located at the upper end inside the processing box;

[0007] The upper end of the trapezoidal plate is provided with two mounting grooves, a return spring and a limit plate are arranged inside the mounting grooves, and a lower crushing knife is fixedly connected to the middle position of the upper end of the trapezoidal plate;

[0008] An upper crushing knife is fixedly connected to the middle position of the lower end of the crushing mechanism, and a hydraulic cylinder is installed on the upper surface of the processing box.

[0009] Preferably, a leg is fixedly mounted on the lower end surface of the processing box, a feed pipe is provided on the left side of the processing box, and a hatch is provided on the right side of the processing box.

[0010] Preferably, the mounting groove and the limiting plate are arranged in an inclined state, the lower end of the return spring is fixedly connected to the bottom surface of the mounting groove, and the upper end of the return spring is fixedly connected to the lower surface of the limiting plate.

[0011] Preferably, a plurality of lower crushing knives are provided, and the lower crushing knives are equidistantly arranged along the inclination angle of the limiting plate.

[0012] Preferably, the output end of the hydraulic cylinder penetrates into the interior of the processing box and is fixedly connected to the upper surface of the crushing mechanism. A plurality of upper crushing knives are provided, and the upper crushing knives cooperate with the lower crushing knives.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] (1) The utility model is a crushing device for scrapped high-chrome balls. The scrapped high-chrome balls are placed into the processing box through a feed pipe. Due to the inclination of the trapezoidal plate, the high-chrome balls will slide between two inclined limit plates toward the hatch until they can no longer slide, thereby achieving the effect of automatic feeding and automatic limit. At the same time, through the two inclined limit plates, it can also adapt to high-chrome balls of different sizes. When the high-chrome ball stops sliding down, the hydraulic cylinder is driven to drive the crushing mechanism downward. The upper crushing knife cooperates with the lower crushing knife to crush the scrapped high-chrome balls and cause them to break, thereby achieving the function of automatically crushing the high-chrome balls, thereby replacing manual crushing, saving time and effort, and improving the safety of crushing high-chrome balls.

[0015] (2) The utility model provides a crushing device for scrapped high-chrome balls. During the crushing process of the scrapped high-chrome balls, large pieces of debris that are broken due to pressure will slide along the trapezoidal plate to the hatch. When they accumulate to a certain extent, the hatch can be opened for processing, thereby achieving the effect of automatically collecting large pieces of debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the whole of the utility model;

[0017] Figure 2 It is a three-dimensional diagram of the utility model from another angle;

[0018] Figure 3 It is a schematic diagram of the internal structure of the installation slot of the utility model;

[0019] Figure 4 It is a schematic diagram of the position of the limit plate of the utility model;

[0020] Figure 5 It is a schematic diagram of the crushing mechanism structure of the utility model;

[0021] Figure 6 It is a schematic diagram of the collision between the lower crushing knife and the upper crushing knife of the utility model.

[0022] In the figure: 1. processing box; 11. supporting legs; 12. feeding pipe; 13. hatch; 2. trapezoidal plate; 21. mounting groove; 211. return spring; 22. lower crushing knife; 23. limit plate; 3. crushing mechanism; 31. hydraulic cylinder; 32. upper crushing knife. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 A crushing device for scrapped high-chromium balls comprises a processing box 1, a trapezoidal plate 2 and a crushing mechanism 3 located inside the processing box 1, the trapezoidal plate 2 is located on the bottom surface of the processing box 1 and is fixedly connected to the processing box 1, the crushing mechanism 3 is located at the upper end of the processing box 1, the upper end of the trapezoidal plate 2 is provided with two mounting grooves 21, a return spring 211 and a limit plate 23 are arranged inside the mounting groove 21, a lower crushing knife 22 is fixedly connected to the middle position of the upper end of the trapezoidal plate 2, an upper crushing knife 32 is fixedly connected to the middle position of the lower end of the crushing mechanism 3, a hydraulic cylinder 31 is installed on the upper surface of the processing box 1, and when in use, the staff can remove the scrapped high-chromium balls from the inlet The material tube 12 is placed into the interior of the processing box 1. The high-chromium balls entering the processing box 1 will slide toward the hatch 13 between the two inclined limit plates 23 due to the inclination of the trapezoidal plate 2 until they can no longer slide, thereby achieving the effect of automatic loading and automatic limiting. At the same time, the two inclined limit plates 23 can also adapt to high-chromium balls of different sizes. When the high-chromium ball stops sliding down after the limit, the hydraulic cylinder 31 is driven, and the hydraulic cylinder 31 drives the crushing mechanism 3 to press down. The upper crushing knife 32 cooperates with the lower crushing knife 22 to crush the scrapped high-chromium balls and cause them to break, thereby achieving the purpose of automatically crushing the high-chromium balls, thereby increasing the overall practicality.

[0025] Furthermore, the lower end surface of the processing box 1 is fixedly mounted with a support leg 11, the left side of the processing box 1 is provided with a feed pipe 12, and the right side of the processing box 1 is provided with a hatch 13. When in use, during the crushing process of the scrapped high-chrome balls, the broken large pieces of debris will slide along the trapezoidal plate 2 to the hatch 13. When accumulated to a certain extent, the hatch 13 can be opened for processing, thereby increasing the overall applicability. It should be noted that the debris collection effect is only for the collection of large pieces of debris, because small pieces of debris will be limited by the lower crushing knife 22, and small pieces of debris can be collected and processed by other means.

[0026] Furthermore, the mounting groove 21 and the limit plate 23 are set in an inclined state, the lower end of the return spring 211 is fixedly connected to the bottom surface of the mounting groove 21, and the upper end of the return spring 211 is fixedly connected to the lower surface of the limit plate 23. When in use, when the hydraulic cylinder 31 drives the crushing mechanism 3 to press down for crushing, the two sides of the crushing mechanism 3 will also press the limit plate 23, so that the limit plate 23 is retracted into the inside of the mounting groove 21 through the return spring 211 to avoid the limit plate 23 interfering with the downward pressure of the crushing mechanism 3. After the downward pressure is completed, the limit plate 23 loses pressure and rebounds through the return spring 211, thereby limiting the next high chrome ball.

[0027] Furthermore, a plurality of lower crushing knives 22 are provided, and the lower crushing knives 22 are equidistantly arranged along the inclination angle of the limiting plate 23. When in use, by setting the lower crushing knives 22, the upper crushing knives 32 can be cooperated to crush the high chrome balls.

[0028] Furthermore, the output end of the hydraulic cylinder 31 penetrates into the interior of the processing box 1 and is fixedly connected to the upper surface of the crushing mechanism 3. A plurality of upper crushing knives 32 are provided, and the upper crushing knives 32 cooperate with the lower crushing knives 22. When in use, when the high chromium ball is located between the upper crushing knives 32 and the lower crushing knives 22, the upper crushing knives 32 are pressed down and interlaced with the lower crushing knives 22, such as Figure 6 As shown, the high chromium ball can be crushed.

[0029] Working principle: The utility model is a crushing device for scrapped high-chrome balls. When in use, the staff first puts the scrapped high-chrome balls into the processing box 1 through the feed pipe 12. There is an inclined trapezoidal plate 2 at the bottom of the processing box 1. The ball will slide along the trapezoidal plate 2 to the hatch 13. During the sliding process, the ball will stop between the two inclined limit plates 23 according to its own size. The two inclined limit plates 23 can adapt to high-chrome balls of different sizes. After the ball reaches the appropriate position, the hydraulic cylinder 31 is started. The hydraulic cylinder 31 drives the crushing mechanism 3 to press downward, so that the upper crushing knife 32 and the lower crushing knife 22 cooperate with each other to crush the ball. The limit plate 23 can be retracted and popped out by the reset spring 211 to avoid interference with the crushing mechanism 3. The large pieces of broken pieces will slide along the trapezoidal plate 2 to the hatch 13. When they are accumulated to a certain extent, they can be processed, thereby enriching the overall function and increasing the overall applicability.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crushing device for scrapped high-chrome balls, comprising a processing box (1), characterized in that: It also comprises a trapezoidal plate (2) and a crushing mechanism (3) located inside the processing box (1), wherein the trapezoidal plate (2) is located on the bottom surface of the processing box (1) and is fixedly connected to the processing box (1), and the crushing mechanism (3) is located at the upper end inside the processing box (1); Two mounting grooves (21) are formed at the upper end of the trapezoidal plate (2), a return spring (211) and a limit plate (23) are arranged inside the mounting grooves (21), and a lower crushing knife (22) is fixedly connected to the middle position of the upper end of the trapezoidal plate (2); An upper crushing knife (32) is fixedly connected to the middle position of the lower end of the crushing mechanism (3), and a hydraulic cylinder (31) is installed on the upper surface of the processing box (1).

2. The crushing device for scrapped high-chrome balls according to claim 1 is characterized by: A support leg (11) is fixedly mounted on the lower end surface of the processing box (1), a feed pipe (12) is arranged on the left side of the processing box (1), and a hatch (13) is arranged on the right side of the processing box (1).

3. The crushing device for scrapped high-chrome balls according to claim 1 is characterized in that: The mounting groove (21) and the limiting plate (23) are arranged in an inclined state, the lower end of the return spring (211) is fixedly connected to the bottom surface of the mounting groove (21), and the upper end of the return spring (211) is fixedly connected to the lower surface of the limiting plate (23).

4. The crushing device for scrapped high-chrome balls according to claim 1 is characterized in that: A plurality of lower crushing knives (22) are provided, and the lower crushing knives (22) are arranged at equal distances along the inclination angle of the limiting plate (23).

5. The crushing device for scrapped high-chrome balls according to claim 1 is characterized in that: The output end of the hydraulic cylinder (31) penetrates into the interior of the processing box (1) and is fixedly connected to the upper surface of the crushing mechanism (3). A plurality of upper crushing knives (32) are provided, and the upper crushing knives (32) cooperate with the lower crushing knives (22).