Machining device for annular plate

By rotating the workbench, the milling cutter assembly is driven to move annularly around the center of the ring plate, and combined with the multi-directional driving component, the problem of long processing cycle of large-diameter ring plates is solved, and the processing efficiency and accuracy are improved.

CN222344293UActive Publication Date: 2025-01-14HANGZHOU RECLAIMED WATER TECH CO LTD
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Patent Information

Application Number
CN202421152269.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the processing process of large-diameter ring plates, due to the limited motion stroke and large proportion of empty stroke of the machine tool, the processing cycle is long and the efficiency is low.

Method used

Design a processing device including a rotating workbench and a milling cutter assembly. Through the transmission assembly, the milling cutter assembly makes an annular motion around the center of the ring plate, and combines the first and second driving components to realize multi-directional movement of the milling cutter assembly to ensure continuous Processing.

Benefits of technology

It improves the continuous machining capability of milling cutter components, reduces non-cutting time, improves machining efficiency and accuracy, and adapts to the processing needs of ring plates of different sizes.

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Abstract

The utility model discloses a processing device for a ring plate, which comprises a rotary workbench and at least one milling cutter assembly for milling the ring surface of the ring plate, the rotary workbench and the ring plate are concentrically arranged, and the rotary workbench is in transmission connection with the milling cutter assembly through a transmission assembly. According to the ring plate milling machine, the milling cutter assembly is driven to do annular motion around the center of the ring plate all the time through the rotation of the rotary working table, so that the milling cutter assembly can continuously and stably mill the ring plate; the non-cutting time of the milling cutter assembly is shortened, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to a processing device for a ring plate. Background Art

[0002] Large-diameter ring plates can be used in gates, pipe connections and other parts of water conservancy equipment to withstand water flow impact and water pressure to ensure the safe operation of water conservancy facilities. During the processing and manufacturing process of the ring plates, the blanks are first manufactured through flame cutting and welding. However, the dimensional tolerance and surface quality of the original blanks cannot meet the design requirements. In this case, a large vertical milling machine or a plane milling machine is required for surface cutting. When using such machine tools for processing, due to the limited movement stroke of the machine tool or the large proportion of idle stroke during the movement process, the processing cycle required for a single part is long and the processing efficiency is low. Utility Model Content

[0003] The utility model aims to provide a processing device for a ring plate to solve the defects in the prior art.

[0004] The utility model is realized through the following technical solutions.

[0005] A processing device for a ring plate comprises a rotating worktable and at least one milling cutter assembly for milling the annular surface of the ring plate. The rotating worktable is arranged concentrically with the ring plate. The rotating worktable is connected to the milling cutter assembly through a transmission assembly. When the rotating worktable rotates, the milling cutter assembly is driven to perform a circular motion around the center of the ring plate.

[0006] As a further improvement of the present invention, the transmission assembly is arranged on the top of the rotating worktable and is extended radially along the ring plate.

[0007] As a further improvement of the present invention, projections of both ends of the transmission assembly along the height direction of the ring plate at least exceed the outer edge of the ring plate.

[0008] As a further improvement of the present utility model, the number of the milling cutter assemblies is two, and they are symmetrically arranged on the transmission assembly.

[0009] As a further improvement of the utility model, the transmission assembly is provided with a first driving assembly which is transmission-connected to the milling cutter assembly, and the first driving assembly is used to drive the milling cutter assembly to repeatedly move along the radial direction of the ring plate and maintain it in a processing position.

[0010] As a further improvement of the present utility model, the transmission assembly is provided with a limit assembly for limiting the moving path of the milling cutter assembly.

[0011] As a further improvement of the present invention, the transmission assembly includes two symmetrical and spaced apart support members, the two support members are extended along the axial direction of the transmission assembly, the limiting assembly includes two limiting grooves respectively symmetrically arranged on the two support members, the limiting grooves are extended radially along the ring plate, and the milling cutter assembly is slidably matched with the limiting grooves.

[0012] As a further improvement of the present invention, the milling cutter assembly is connected to the first driving assembly via a mounting frame, the milling cutter assembly is mounted on the mounting frame, and both sides of the mounting frame are provided with sliding parts slidably connected to the limiting sliding groove.

[0013] As a further improvement of the utility model, a second driving assembly connected to the milling cutter assembly is provided on the mounting frame, and the second driving assembly is used to drive the milling cutter assembly to move repeatedly along the height direction of the ring plate to adjust the processing depth of the ring plate by the milling cutter assembly.

[0014] As a further improvement of the present invention, the milling cutter assembly comprises a milling cutter and a driving member, wherein the driving member is used to drive the milling cutter to rotate along its axial direction so as to perform milling processing on the annular surface of the ring plate.

[0015] Beneficial effects of the utility model:

[0016] The utility model provides a processing device for a ring plate, which drives a milling cutter assembly to always make a circular motion around the center of the ring plate through the rotation of a rotary worktable, so that the milling cutter assembly can continuously and smoothly mill the ring plate, reducing the non-cutting time of the milling cutter assembly, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following is a detailed description of the preferred implementation examples of the present invention with reference to the accompanying drawings to help understand the purpose and advantages of the present invention, wherein:

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the transmission component in the utility model;

[0020] Figure 3 It is a structural schematic diagram of the mounting frame in the utility model;

[0021] In the figure:

[0022] 1. Rotating worktable; 2. Milling cutter assembly; 21. Milling cutter; 22. Driving member; 3. Ring plate; 4. Transmission assembly; 41. Support member; 42. Limiting slide groove; 5. Mounting frame; 51. Sliding part; 6. Second driving assembly; 7. First driving assembly. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below based on the accompanying drawings and implementation cases.

[0024] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.

[0025] This embodiment provides a processing device for the ring plate 3, referring to Figures 1 to 3 , including a rotary table 1 and at least one milling cutter assembly 2 for milling the annular surface of the ring plate 3, the rotary table 1 can rotate around its own axis, and at the same time, the rotary table 1 is arranged inside the ring plate 3 and is arranged concentrically with the ring plate 3, the rotary table 1 is connected to the milling cutter assembly 2 through the transmission assembly 4, and when the rotary table 1 rotates, it drives the milling cutter assembly 2 to make a circular motion around the center of the ring plate 3, so that the milling cutter assembly 2 can continuously and smoothly mill the ring plate 3, reducing the non-cutting time of the milling cutter assembly 2, thereby improving the processing efficiency. In this embodiment, the rotary table 11 is a structure with its own power source, such as a structure driven by a power device such as a hydraulic motor, a drive motor, etc. to rotate.

[0026] In this embodiment, the milling cutter assembly 2 includes a driving member 22 and a milling cutter 21 . The driving member can drive the milling cutter to rotate, that is, the high-speed rotating milling cutter contacts the annular surface of the ring plate 3 , thereby realizing the milling process of the ring plate 3 .

[0027] Furthermore, the transmission assembly 4 is arranged on the top of the rotary worktable 1 and is extended radially along the ring plate 3. On the one hand, the milling cutter assembly 2 can adapt to the ring plates 3 of different diameters by simply changing the position of the milling cutter assembly 2 on the transmission assembly 4, thereby processing the ring plates 3 of different sizes, thereby improving the processing flexibility and efficiency. On the other hand, the transmission assembly 4 extends radially along the ring plate 3, which can provide more stable support for the milling cutter assembly 2 and reduce vibration and deviation during the cutting process.

[0028] At the same time, in order to enable the milling cutter assembly 2 to contact a wider area of ​​the ring plate 3 and expand the processing range, the projections of the two ends of the transmission assembly 4 in the height direction of the ring plate 3 are both able to exceed the outer edge of the ring plate 3, so that the milling cutter assembly 2 can cover a larger area in a single processing, which helps to shorten the processing cycle and improve processing efficiency.

[0029] Furthermore, in order to improve the processing efficiency of the milling cutter assembly 2 on the ring plate 3, the number of the milling cutter assemblies 2 is set to two, and the two milling cutter assemblies 2 are symmetrically arranged at the two ends of the transmission assembly 4. When the rotary worktable 1 is working, the two milling cutter assemblies 2 can simultaneously perform milling processing on the annular surface of the ring plate 3 driven by the rotary worktable 1, which helps to improve the processing efficiency. At the same time, since the two milling cutter assemblies 2 are symmetrically arranged at the two ends of the transmission assembly 4, the transmission assembly 4 can maintain balance, thereby improving the structural stability of the transmission assembly 4 during rotation, which helps to improve the processing accuracy and processing quality.

[0030] In actual processing, since the single movement stroke of the milling cutter assembly 2 is limited, it cannot cover all the areas that need to be processed, that is, it is necessary to adjust the position of the milling cutter assembly 2 on the transmission assembly 4. In order to meet the processing requirements, a first drive assembly 7 is set on the transmission assembly 4. The first drive assembly 7 is connected to the milling cutter assembly 2, and the first drive assembly 7 can drive the milling cutter assembly 2 to move radially along the ring plate 3. At the same time, in order to ensure the processing accuracy, the first drive assembly needs to be able to accurately position the milling cutter assembly 2 at the processing position. In this embodiment, in order to ensure the accuracy of the movement of the milling cutter assembly 2, the first drive assembly 7 is a screw motor. The screw motor can realize accurate control and positioning of the transmission components. When installing the screw motor, it is sufficient to ensure that the screw can move radially along the ring plate 3.

[0031] Furthermore, a limiting assembly for limiting the moving path of the milling cutter assembly 2 is provided on the transmission assembly 4 to ensure the accuracy of the radial movement of the milling cutter assembly 2 along the ring plate 3. Specifically, the transmission assembly 4 includes two symmetrical and spaced support members 41, and the support members 41 are extended along the axial direction of the transmission assembly 4, and the limiting assembly includes two limiting grooves 42 symmetrically arranged on the two support members 41, respectively, and the limiting grooves 42 are extended radially along the ring plate 3. The milling cutter assembly 2 is slidably matched with the limiting grooves 42, and the moving path of the milling cutter assembly 2 is limited by the limiting grooves 42, thereby improving the accuracy of the milling cutter assembly 2 when moving.

[0032] In this embodiment, in order to facilitate the installation between the milling cutter assembly 2 and the transmission assembly 4, the milling cutter assembly 2 is set on the mounting frame 5, and sliding parts 51 are provided on both sides of the mounting frame 5. The two sliding parts 51 are respectively slidably connected to the two limiting slide grooves 42, and the first drive assembly 7 is transmission-connected to the mounting frame 5.

[0033] Furthermore, a second driving assembly 6 is arranged on the mounting frame 5. The second driving assembly 6 can be connected to the milling cutter assembly 2 and can drive the milling cutter to move repeatedly along the height direction of the ring plate 3, so that the processing depth of the milling cutter assembly 2 on the annular surface of the ring plate 3 can be changed, thereby meeting more processing requirements.

[0034] Finally, it should be noted that the above implementation cases are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the above implementation cases, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above implementation cases, or replace some of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the implementation cases of the utility model.

Claims

1. A processing device for a ring plate, characterized in that: The invention comprises a rotary table (1) and at least one milling cutter assembly (2) for milling the annular surface of a ring plate (3); the rotary table (1) is arranged concentrically with the ring plate (3); the rotary table (1) is connected to the milling cutter assembly (2) via a transmission assembly (4); when the rotary table (1) rotates, it drives the milling cutter assembly (2) to perform an annular motion around the center of the ring plate (3).

2. A processing device for a ring plate according to claim 1, characterized in that: The transmission assembly (4) is arranged on the top of the rotary worktable (1) and is extended radially along the ring plate (3).

3. A processing device for a ring plate according to claim 2, characterized in that: The projections of both ends of the transmission assembly (4) in the height direction of the ring plate (3) exceed the outer edge of the ring plate (3).

4. A processing device for a ring plate according to claim 2, characterized in that: The number of the milling cutter assemblies (2) is two, and they are symmetrically arranged on the transmission assembly (4).

5. A processing device for a ring plate according to claim 2, characterized in that: The transmission assembly (4) is provided with a first drive assembly (7) which is transmission-connected to the milling cutter assembly (2), and the first drive assembly (7) is used to drive the milling cutter assembly (2) to repeatedly move along the radial direction of the ring plate (3) and maintain it in a processing position.

6. A processing device for a ring plate according to claim 5, characterized in that: The transmission assembly (4) is provided with a limiting assembly for limiting the moving path of the milling cutter assembly (2).

7. A processing device for a ring plate according to claim 6, characterized in that: The transmission assembly (4) comprises two symmetrical and spaced support members (41), the two support members (41) being arranged to extend axially along the transmission assembly (4), the limiting assembly comprises two limiting slide grooves (42) being symmetrically arranged on the two support members (41), the limiting slide grooves (42) being arranged to extend radially along the ring plate (3), and the milling cutter assembly (2) being slidably matched with the limiting slide grooves (42).

8. A processing device for a ring plate according to claim 7, characterized in that: The milling cutter assembly (2) is transmission-connected to the first driving assembly (7) via a mounting frame (5); the milling cutter assembly (2) is mounted on the mounting frame (5); and sliding portions (51) are provided on both sides of the mounting frame (5) and are slidably connected to the limiting sliding groove (42).

9. A processing device for a ring plate according to claim 8, characterized in that: The mounting frame (5) is provided with a second drive assembly (6) connected to the milling cutter assembly (2), and the second drive assembly (6) is used to drive the milling cutter assembly (2) to move repeatedly along the height direction of the ring plate (3) so as to adjust the processing depth of the milling cutter assembly (2) on the annular surface of the ring plate (3).

10. A processing device for a ring plate according to any one of claims 1 to 9, characterized in that: The milling cutter assembly (2) comprises a milling cutter (21) and a driving member (22), wherein the driving member (22) is used to drive the milling cutter (21) to rotate along its axial direction so as to perform milling processing on the annular surface of the ring plate (3).