Steel structure assembling and positioning device

Through the clamping unit and driving unit of the steel structure assembly positioning device, the connecting shaft, screw and bevel gear system can achieve accurate alignment and clamping of parts, which solves the large alignment error and labor intensity of parts during riveting and welding in the prior art. High problems improve processing efficiency.

CN222344599UActive Publication Date: 2025-01-14CHINA CITY ENVIRONMENT PROTECTION ENGINEERING LIMITED COMPANY
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Patent Information

Application Number
CN202420147932.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-01-14
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

In the prior art, the manual alignment error of parts and components during riveting welding of steel structures is large and labor intensity is high. After riveting welding is completed, the parts and the main body of the steel structure are formed, so the error is difficult to eliminate.

Method used

A steel structure assembly positioning device is designed, including a clamping unit and a driving unit. The clamping mechanism is driven to accurately align and clamp the parts through the connecting shaft, screw and bevel gear system, realize riveting welding, and adjustable clamping. The holding range is suitable for parts of different sizes.

Benefits of technology

It realizes accurate alignment and stable clamping of parts, reduces errors during riveting, reduces labor intensity, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of constructional engineering, and particularly provides a steel structure assembly positioning device which comprises a clamping unit and a driving unit. The driving unit comprises a connecting shaft, a first screw rod and a second screw rod; the two ends of the connecting shaft are sleeved with a first bevel gear and a second bevel gear correspondingly. The first lead screw is fixedly sleeved with a third bevel gear matched with the first bevel gear. The second lead screw is fixedly sleeved with a fourth bevel gear matched with the second bevel gear. The clamping unit comprises a first clamping mechanism; the first clamping mechanism comprises a first clamping piece and a second clamping piece which are in threaded connection to the two ends of a second lead screw correspondingly, and the thread directions of the two ends of the second lead screw are opposite. The first clamping piece and the second clamping piece are connected in a sliding mode through a third sliding rod. The third sliding rod is in threaded connection with the first lead screw. According to the device, the clamping unit is driven by the driving unit to clamp and position a part, the problem that errors caused by manual operation are large is avoided, and meanwhile manpower is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building engineering, and in particular relates to a steel structure assembly positioning device. Background Art

[0002] Steel structure riveting welding refers to welding parts such as corbels and parts plates to the main body of the steel structure through riveting welding. Due to the large overall length of the steel structure, when riveting after installation, workers need to climb high places to carry out the operation, which is not only inconvenient to operate, but also greatly increases the risk. Therefore, riveting welding is usually carried out on the ground.

[0003] During riveting and welding, the riveted parts need to be aligned. Manual alignment is usually used for the alignment of smaller parts. However, the error of manual alignment is large. Once the riveting and welding is completed, the parts become one with the main body of the steel structure, which makes it difficult to eliminate the error. In addition, long-term use of manual alignment requires workers to carry the parts, which is labor-intensive. Utility Model Content

[0004] The utility model aims to overcome the problems of large errors and high labor intensity in the manual alignment of riveted parts in the prior art.

[0005] To this end, the utility model provides a steel structure assembly positioning device, including a clamping unit and a driving unit;

[0006] The driving unit comprises a connecting shaft, a first screw rod and a second screw rod; the two ends of the connecting shaft are respectively sleeved with a first bevel gear and a second bevel gear; a third bevel gear matching the first bevel gear is fixedly sleeved on the first screw rod; the first screw rod rotates around the X axis under the drive of the first bevel gear; a fourth bevel gear matching the second bevel gear is fixedly sleeved on the second screw rod; the second screw rod rotates around the Y axis under the drive of the second bevel gear;

[0007] The clamping unit comprises a first clamping mechanism; the first clamping mechanism comprises a first clamping member and a second clamping member respectively threadedly connected to two ends of the second screw rod, and the thread directions of the two ends of the second screw rod are opposite;

[0008] The first clamping member and the second clamping member are slidably connected via a third sliding rod; the third sliding rod is threadedly connected to the first screw rod.

[0009] Specifically, the above-mentioned clamping unit also includes a second clamping mechanism; the second clamping mechanism includes a third clamping member and a fourth clamping member; the first clamping member and the fourth clamping member are slidably connected by a first sliding rod; the second clamping member and the third clamping member are slidably connected by a second sliding rod; the first sliding rod and the second sliding rod are respectively threadedly connected to both ends of the second screw rod.

[0010] Specifically, the third clamping member and the fourth clamping member are slidably connected via a fourth sliding rod; the third sliding rod and the fourth sliding rod are respectively threadedly connected to two ends of the first screw rod, and the thread directions of the two ends of the first screw rod are opposite.

[0011] Specifically, the steel structure assembly and positioning device further comprises a support frame; a mounting ring is provided on the support frame; the connecting shaft is movably connected in the mounting ring, and the mounting ring is located between the first bevel gear and the second bevel gear.

[0012] Specifically, a connecting ring is provided on the connecting shaft; the connecting ring is located between the first bevel gear and the second bevel gear.

[0013] Specifically, the mounting ring is a magnetic mounting ring; the connecting ring is a magnetic connecting ring; and adjacent surfaces of the mounting ring and the connecting ring magnetically repel each other.

[0014] Specifically, a rocker is provided on the connecting ring.

[0015] Specifically, the steel structure assembly and positioning device further includes a base plate; the support frame is fixed on the base plate.

[0016] Specifically, a roller is installed at the bottom of the base plate.

[0017] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0018] When the steel structure assembly positioning device provided by the utility model is used, the device is set up on the main body of the steel structure, and the part plate to be installed is placed between the clamping unit and the main body of the steel structure. The clamping unit is driven by the driving unit to perform a clamping action to achieve positioning and clamping of the parts, which is convenient for riveting and welding of the parts. After the riveting and welding is completed, the splint can be loosened by reversing the connecting shaft. The technical problem that the error is large when manually aligning smaller parts during riveting and welding is solved. Once the riveting and welding is completed, the parts are integrated with the main body of the steel structure, and the error is difficult to eliminate. In addition, long-term use of manual alignment requires workers to carry and the labor intensity is high.

[0019] In addition, the device also includes a second clamping mechanism and a first screw rod. When adjustment is required for part plates of different sizes, the first bevel gear of the connecting shaft is kept in mesh with the third bevel gear of the first screw rod, thereby driving the first screw rod to rotate around the X-axis. The first screw rod drives the two clamping mechanisms to move through the thread, and the clamping range is adjusted to adapt to the processing of parts of different sizes.

[0020] The present invention will be described in further detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1It is a structural schematic diagram of the steel structure assembly positioning device provided by the utility model from a first perspective.

[0022] Figure 2 It is a structural schematic diagram of the steel structure assembly positioning device provided by the utility model from a second viewing angle.

[0023] Figure 3 It is a schematic diagram of the structure of the drive unit of the steel structure assembly positioning device.

[0024] Figure 4 It is a schematic diagram of the connecting shaft and support frame structure in the driving unit of the steel structure assembly positioning device.

[0025] Explanation of the accompanying drawings: 1. base plate; 2. support frame; 201. first support frame; 202. second support frame; 3. mounting ring; 4. connecting shaft; 401. connecting ring; 402. rocker; 5. first bevel gear; 6. second bevel gear; 7. first screw rod; 8. third bevel gear; 9. second screw rod; 10. fourth bevel gear; 11. first clamping member; 12. second clamping member; 13. third clamping member; 14. fourth clamping member; 15. first slide bar; 16. second slide bar; 17. third slide bar; 18. fourth slide bar; 19. limit frame; 20. baffle; 21. roller. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0029] Reference Figure 1-2 The utility model provides a steel structure assembly positioning device, including a clamping unit and a driving unit; the driving unit includes a connecting shaft 4, a first screw rod 7 and a second screw rod 9; the two ends of the connecting shaft 4 are respectively sleeved with a first bevel gear 5 and a second bevel gear 6; the first screw rod 7 is fixedly sleeved with a third bevel gear 8 matching the first bevel gear 5; the first screw rod 7 rotates around the X axis under the drive of the first bevel gear 5; the second screw rod 9 is fixedly sleeved with a fourth bevel gear 10 matching the second bevel gear 6; the second screw rod 9 rotates around the Y axis under the drive of the second bevel gear 6;

[0030] The clamping unit includes a first clamping mechanism; the first clamping mechanism includes a first clamping member 11 and a second clamping member 12 respectively threadedly connected to two ends of the second screw rod 9, and the thread directions of the two ends of the second screw rod 9 are opposite;

[0031] The first clamping member 11 and the second clamping member 12 are slidably connected via a third sliding rod 17 ; the third sliding rod 17 is threadedly connected to the first screw rod 7 .

[0032] In actual use, the steel structure assembly positioning device is set up on the main body of the steel structure, the connecting shaft 4, the first screw rod 7 and the second screw rod 9 are located above the steel structure, and the first clamp 11 and the second clamp 12 are located on both sides of the steel structure. The parts to be welded are placed between the first clamp 11, the second clamp 12 and the main body of the steel structure. Press down the connecting shaft 4 to make the second bevel gear 6 mesh with the fourth bevel gear 10, rotate the connecting shaft 4, and drive the second screw rod 9 to rotate around the Y axis. Since the thread directions at both ends of the second screw rod 9 are opposite, the first clamp 11 and the second clamp 12 threadedly connected to the two ends of the second screw rod 9 are close to each other along the third slide bar 17 under the rotation of the second screw rod 9, clamping the parts and facilitating riveting. After the riveting is completed, rotate the connecting shaft 4 in the opposite direction to move the first clamp 11 and the second clamp 12 in opposite directions to release the parts. Move the steel structure assembly positioning device to the next work position.

[0033] Furthermore, the clamping unit also includes a second clamping mechanism; the second clamping mechanism includes a third clamping member 13 and a fourth clamping member 14; the first clamping member 11 and the fourth clamping member 14 are slidably connected via a first slide bar 15; the second clamping member 12 and the third clamping member 13 are slidably connected via a second slide bar 16; the first slide bar 15 and the second slide bar 16 are respectively threadedly connected at both ends of the second screw rod 9. During the rotation of the second screw rod 9 around the Y axis, the first slide bar 15 and the second slide bar 16 are driven to generate relative motion, thereby causing the first clamping member 11 and the second clamping member 12, and the third clamping member 13 and the fourth clamping member 14 to generate relative motion synchronously, perform a clamping action, and achieve stable clamping of parts.

[0034] In order to adapt to the clamping of parts of different sizes and improve the use range of the device, such as Figure 3 As shown, the third clamping member 13 and the fourth clamping member 14 are slidably connected by the fourth slide bar 18; the third slide bar 17 and the fourth slide bar 18 are respectively threadedly connected to the two ends of the first screw rod 7, and the thread directions of the two ends of the first screw rod 7 are opposite. When it is necessary to perform riveting welding on parts of different sizes, lift the connecting shaft 4 to make the first bevel gear 5 mesh with the third bevel gear 8, rotate the connecting shaft 4, and thus drive the third bevel gear 8 and the first screw rod 7 to rotate around the X axis. The first screw rod 7 drives the third slide bar 17 and the fourth slide bar 18 to produce relative movement through the thread, thereby causing the first clamping mechanism and the second clamping mechanism to produce relative movement, and adjust the clamping range to adapt to the size of the parts to be welded.

[0035] Furthermore, the steel structure assembly positioning device also includes a support frame 2; a mounting ring 3 is provided on the support frame 2; the connecting shaft 4 is movably connected in the mounting ring 3, and the mounting ring 3 is located between the first bevel gear 5 and the second bevel gear 6. When in use, the support frame 2 is placed on the steel structure body, and the connecting shaft 4 moves up and down relative to the mounting ring 3 to achieve the engagement or disengagement of the second bevel gear 6 and the fourth bevel gear 10.

[0036] Optional, such as Figure 4 As shown, the support frame 2 includes a first support frame 201 and a second support frame 202; the cross-sections of the first support frame 201 and the second support frame 202 are both inverted L-shaped; the tops of the first support frame 201 and the second support frame 202 are connected by a mounting ring 3.

[0037] In order to facilitate the operation of the connecting shaft 4 to move up and down or rotate, a connecting ring 401 is provided on the connecting shaft 4; the connecting ring 401 is located between the first bevel gear 5 and the second bevel gear 6. A rocker 402 is provided on the connecting ring 401. The number of rockers 402 is designed according to needs, and preferably four are arranged at equal intervals. When in use, the rocker 402 is pressed down to make the second bevel gear 6 mesh with the fourth bevel gear 10, and then the rocker 402 is rotated to drive the connecting shaft 4 to rotate, thereby rotating the second bevel gear 6.

[0038] Specifically, the mounting ring 3 is a magnetic mounting ring; the connecting ring 401 is a magnetic connecting ring; the adjacent surfaces of the mounting ring 3 and the connecting ring 401 magnetically repel each other. When not in use, due to the repulsive force between the connecting ring 401 and the mounting ring 3, the second bevel gear 6 and the fourth bevel gear 10 are disengaged. When it is necessary to clamp the parts, the rocker 402 is pressed down to overcome the repulsive force and make the second bevel gear 6 and the fourth bevel gear 10 mesh.

[0039] In a detailed implementation, the steel structure assembly positioning device further includes a bottom plate 1; the support frame 2 is fixed on the bottom plate 1. When in use, the bottom plate 1 is placed on the steel structure body to improve the stability of the device.

[0040] Optionally, rollers 21 are installed at the bottom of the bottom plate 1. The number of rollers 21 is designed according to needs, generally four, and symmetrically arranged below the bottom plate 1 to facilitate the movement of the device on the steel structure body.

[0041] Embodiment 1:

[0042] This embodiment provides a steel structure assembly and positioning device, including a clamping unit, a driving unit, a support frame 2 and a base plate 1.

[0043] Four rollers 21 are symmetrically arranged at the bottom of the base plate 1; the support frame 2 includes a first support frame 201 and a second support frame 202, both of which have inverted L-shaped cross-sections, and the tops of the first support frame 201 and the second support frame 202 are connected by a magnetic mounting ring 3; the support frame 2 is fixed on the base plate 1.

[0044] The driving unit includes a connecting shaft 4, a first screw rod 7 and a second screw rod 9; the upper and lower ends of the connecting shaft 4 are respectively sleeved with a first bevel gear 5 and a second bevel gear 6; a magnetic connecting ring is fixedly sleeved in the middle of the connecting shaft 4, and four rockers 402 are arranged at equal intervals along the circumferential direction of the connecting ring 401; the connecting shaft 4 is movably inserted in the mounting ring 3, the mounting ring 3 is located between the first bevel gear 5 and the second bevel gear 6, and the adjacent surfaces of the mounting ring 3 and the connecting ring 401 are magnetically repelled; the middle part of the first screw rod 7 is fixedly sleeved with a third bevel gear 8 matching the first bevel gear 5, and the first screw rod 7 rotates around the X-axis under the drive of the first bevel gear 5; the middle part of the second screw rod 9 is fixedly sleeved with a fourth bevel gear 10 matching the second bevel gear 6, and the second screw rod 9 rotates around the Y-axis under the drive of the second bevel gear 6.

[0045] The clamping unit includes a first clamping mechanism and a second clamping mechanism; the first clamping mechanism includes a first clamping member 11 and a second clamping member 12, and the second clamping mechanism includes a third clamping member 13 and a fourth clamping member 14; the first clamping member 11 and the fourth clamping member 14 are slidably connected via a first slide bar 15, the second clamping member 12 and the third clamping member 13 are slidably connected via a second slide bar 16, the first clamping member 11 and the second clamping member 12 are slidably connected via a third slide bar 17, and the third clamping member 13 and the fourth clamping member 14 are slidably connected via a fourth slide bar 18; the first slide bar 15 and the second slide bar 16 are respectively threadedly connected to both ends of the second screw rod 9, and the thread directions at both ends of the second screw rod 9 are opposite; the third slide bar 17 and the fourth slide bar 18 are respectively threadedly connected to both ends of the first screw rod 7, and the thread directions at both ends of the first screw rod 7 are opposite. The first clamping member 11, the second clamping member 12, the third clamping member 13 and the fourth clamping member 14 are all clamping plates, and are provided with a limit frame 19 on the outside and a limit hole on the top. The first slide bar 15 and the second slide bar 16 are slidably connected through their corresponding limit frames 19, and the third slide bar 17 and the fourth slide bar 18 are slidably connected through their corresponding limit holes, and the ends of the third slide bar 17 and the fourth slide bar 18 are provided with baffles 20 to prevent them from falling off from the limit holes.

[0046] When in use, the device is mounted on the main body of the steel structure, and the roller 21 is in contact with the surface of the main body of the steel structure. The driving unit is located above the steel structure, and the parts to be welded are placed between the clamping unit and the main body of the steel structure. Push the rocker 402 downward to overcome the repulsive force between the mounting ring 3 and the connecting ring 401, drive the connecting shaft 4 to move downward, and make the second bevel gear 6 and the fourth bevel gear 10 mesh with each other. Turn the rocker 402 to drive the connecting shaft 4 to rotate through the connecting ring 401, so that the second bevel gear 6 rotates, and the second bevel gear 6 drives the fourth bevel gear 10 to rotate through meshing, and the fourth bevel gear 10 drives the second screw 9 to rotate around the Y axis. Since the thread directions of the two ends of the second screw 9 are opposite, the first slide bar 15 and the second slide bar 16 threadedly connected at the two ends of the second screw 9 produce relative motion, thereby causing the first clamp 11 and the second clamp 12, the third clamp 13 and the fourth clamp 14 to synchronously produce relative motion, perform clamping action, clamp the parts, and facilitate riveting. After riveting and welding are completed, the rocker 402 is rotated in the opposite direction to release the components from the first clamping mechanism and the second clamping mechanism, and the steel structure assembly positioning device is moved to the next working position.

[0047] When it is necessary to adjust the parts plates of different sizes, the repulsive force of the mounting ring 3 and the connecting ring 401 keeps the first bevel gear 5 meshed with the third bevel gear 8, and the rocker 402 is rotated to drive the first bevel gear 5 to rotate, thereby driving the third bevel gear 8 and the first screw rod 7 to rotate around the X axis. The first screw rod 7 drives the third slide bar 17 and the fourth slide bar 18 to produce relative movement through the thread, thereby causing the first clamping mechanism and the second clamping mechanism to produce relative movement, and the clamping range is adjusted to adapt to the size of the parts to be welded.

[0048] The above examples are merely illustrative of the present invention and do not constitute a limitation on the protection scope of the present invention. All designs that are identical or similar to the present invention fall within the protection scope of the present invention.

Claims

1. A steel structure assembly positioning device, characterized in that: It includes a clamping unit and a driving unit; The driving unit comprises a connecting shaft (4), a first screw rod (7) and a second screw rod (9); the two ends of the connecting shaft (4) are respectively sleeved with a first bevel gear (5) and a second bevel gear (6); a third bevel gear (8) matching the first bevel gear (5) is fixedly sleeved on the first screw rod (7); the first screw rod (7) rotates around an X axis under the drive of the first bevel gear (5); a fourth bevel gear (10) matching the second bevel gear (6) is fixedly sleeved on the second screw rod (9); the second screw rod (9) rotates around a Y axis under the drive of the second bevel gear (6); The clamping unit comprises a first clamping mechanism; the first clamping mechanism comprises a first clamping piece (11) and a second clamping piece (12) respectively threadedly connected to two ends of the second screw rod (9), and the thread directions of the two ends of the second screw rod (9) are opposite; The first clamping member (11) and the second clamping member (12) are slidably connected via a third sliding rod (17); the third sliding rod (17) is threadedly connected to the first screw rod (7).

2. The steel structure assembly positioning device according to claim 1, characterized in that: The clamping unit further comprises a second clamping mechanism; the second clamping mechanism comprises a third clamping member (13) and a fourth clamping member (14); the first clamping member (11) and the fourth clamping member (14) are slidably connected via a first sliding rod (15); the second clamping member (12) and the third clamping member (13) are slidably connected via a second sliding rod (16); the first sliding rod (15) and the second sliding rod (16) are respectively threadedly connected to two ends of the second screw rod (9).

3. The steel structure assembly positioning device according to claim 2, characterized in that: The third clamping member (13) and the fourth clamping member (14) are slidably connected via a fourth sliding rod (18); the third sliding rod (17) and the fourth sliding rod (18) are respectively threadedly connected to two ends of the first screw rod (7), and the thread directions of the two ends of the first screw rod (7) are opposite.

4. The steel structure assembly positioning device according to claim 1, characterized in that: It also comprises a support frame (2); a mounting ring (3) is provided on the support frame (2); the connecting shaft (4) is movably connected in the mounting ring (3), and the mounting ring (3) is located between the first bevel gear (5) and the second bevel gear (6).

5. The steel structure assembly positioning device according to claim 4, characterized in that: A connecting ring (401) is provided on the connecting shaft (4); the connecting ring (401) is located between the first bevel gear (5) and the second bevel gear (6).

6. The steel structure assembly positioning device according to claim 5, characterized in that: The mounting ring (3) is a magnetic mounting ring; the connecting ring (401) is a magnetic connecting ring; and adjacent surfaces of the mounting ring (3) and the connecting ring (401) magnetically repel each other.

7. The steel structure assembly positioning device according to claim 5, characterized in that: The connecting ring (401) is provided with a rocker (402).

8. The steel structure assembly positioning device according to claim 4, characterized in that: It also comprises a base plate (1); the support frame (2) is fixed on the base plate (1).

9. The steel structure assembly positioning device according to claim 8, characterized in that: A roller (21) is installed at the bottom of the base plate (1).

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