Welding clamping tool
By designing the clamping components of the welding clamping tool, the problem of position fixing during the welding process of excavator bracket is solved, the quality and production efficiency of welds are improved, and the stable positioning of the cross plate, bottom block and articulated column is achieved.
Patent Information
- Application Number
- CN202420282327.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-05
AI Technical Summary
During the welding process of excavator brackets, it is difficult to fix the positions of the transverse plate, support seat and bottom block at the same time, resulting in deviations in the position of the weld, uneven quality, time-consuming and labor-consuming, and low production efficiency.
Design a welding clamping tool, including a first clamping assembly and a second clamping assembly on the mounting plate, and use mechanical structures such as bottom push cylinder, push-back cylinder and clamping cylinder to connect the bottom block, horizontal plate and hinge respectively. The column is fixed to ensure position stability and accurate positioning.
It improves the quality and production efficiency of welds, reduces shaking and deviation during welding, and enhances the stability and accuracy of welding operations.
Smart Images

Figure CN222344618U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sheet metal processing, and in particular to a welding clamping tool. Background Art
[0002] The excavator bracket is one of the important components connecting the excavator upper frame and the cab. It is usually made of sheet metal. During the production process of the excavator bracket, the various components need to be welded into a whole.
[0003] Reference Figure 1 The excavator support includes a transverse plate 1, on which an articulated frame 2 is welded, the articulated frame 2 is composed of two articulated plates 3 and an articulated column 4, wherein the articulated column 4 is located between the two articulated plates 3, and a support column 5 is welded on the surface of the transverse plate 1 away from the articulated frame 2. The excavator support 8 also includes a bottom block 6, on which two mounting holes 7 are provided. In the prior art, an operator manually welds the support column 5 and the bottom block 6 into a whole using welding equipment.
[0004] During the welding process of the above-mentioned excavator bracket, it is difficult to simultaneously fix and connect the positions of the cross plate, support seat and bottom block as one, which makes it difficult to accurately locate the relative positions of the support column and the bottom block, and the weld position is prone to deviation, resulting in uneven weld quality, which is time-consuming and labor-intensive and leads to low production efficiency. Summary of the invention
[0005] In order to help solve the problem that it is difficult to simultaneously fix the positions of the cross plate, support seat and bottom block in the existing welding process, the present application provides a welding clamping tool, which adopts the following technical solution: it includes a bracket, the bracket is provided with a mounting plate, the mounting plate is provided with a first clamping assembly for fixing the bottom block, the mounting plate is provided with a second clamping assembly for clamping the cross plate, the first clamping assembly includes a bottom push cylinder arranged on the mounting plate, the output end of the bottom push cylinder is provided with a support plate, the support plate is provided with a positioning block matching the mounting hole of the bottom block, the bottom block is mounted on the positioning block and the positioning block passes through the mounting hole of the bottom block.
[0006] Through the above technical solution, when the support column and the bottom block need to be welded, the second clamping assembly is activated to clamp and fix the horizontal plate, and then the bottom push cylinder is activated to drive the support plate to move toward the support column. When the end face of the bottom block facing the horizontal plate contacts the end face of the support column away from the horizontal plate, the operator then uses the welding equipment to weld the support column and the bottom block into a whole. The first clamping assembly and the second clamping assembly are used to fix the bottom block and the horizontal plate respectively, which is convenient for the operator to perform welding operations and is not easy to shake during the welding process, thereby improving the weld quality and production efficiency.
[0007] In a specific feasible implementation scheme, a bottom push seat is provided on the mounting plate, the bottom push cylinder is arranged on the bottom push seat, a guide rod is provided on the surface of the support plate facing the bottom push seat, a guide hole matching the guide rod is opened on the bottom push seat, and the guide rod passes through the guide hole.
[0008] Through the above technical solution, when the bottom push cylinder is started, the support plate drives the guide rod to slide along the guide hole, and the guide hole limits the position of the guide rod, thereby improving the stability of the support plate when the bottom push cylinder drives it to move.
[0009] In a specific possible implementation scheme, a bottom push plate is bolted to the support plate, a bottom push plate is provided with a bottom push block, and the bottom block is pressed tightly between the bottom push block and the support plate.
[0010] Through the above technical solution, when the bottom block is mounted on the positioning block, the bottom pushing block limits the position of the bottom block, thereby reducing the possibility of the bottom block falling off the support plate and improving the stability of the bottom plate placed on the support plate.
[0011] In a specific implementation scheme, the second clamping assembly includes a pushing cylinder arranged on a mounting plate, the mounting plate is provided with a pushing stopper corresponding to the output end of the pushing cylinder, and the cross plate is pressed tightly between the pushing stopper and the output end of the pushing cylinder.
[0012] Through the above technical solution, the pushing cylinder is started, and the output end of the pushing cylinder pushes the cross plate to move, and the cross plate is pressed tightly between the pushing stop seat and the output end of the pushing cylinder to fix the position of the cross plate, thereby reducing the possibility of shaking and shifting of the cross plate, making it easier for the operator to perform subsequent welding operations.
[0013] In a specific possible implementation scheme, a pushing block is provided at the output end of the pushing cylinder, and the cross plate is pressed tightly between the stop seat and the pushing block.
[0014] Through the above technical solution, the pushing block increases the contact area between the output end of the pushing cylinder and the cross plate, reduces the possibility of deformation at the contact position between the output end of the pushing cylinder and the cross plate, and improves the stability of clamping the cross plate.
[0015] In a specific possible implementation scheme, an auxiliary stopper is provided on the mounting plate, and the cross plate is pressed tightly between the auxiliary stopper and the pushing cylinder.
[0016] Through the above technical solution, the auxiliary stopper supports the cross plate and limits the position of the cross plate at the same time, thereby improving the stability of the cross plate being clamped.
[0017] In a specific feasible implementation scheme, the mounting plate is also provided with a third clamping assembly for clamping the hinged column, the third clamping assembly includes a clamping cylinder arranged on the mounting plate, a clamping plate is provided at the output end of the clamping cylinder, a positioning seat matching the hinged column is provided on the mounting plate, the hinged column is mounted on the positioning seat and is clamped between the positioning seat and the clamping plate.
[0018] Through the above technical solution, the positioning seat supports the articulated column and limits the position of the articulated column. When the clamping cylinder is started, the clamping plate presses the articulated column between the positioning seat and the clamping plate for positioning, thereby reducing the possibility of shaking of the articulated column and improving the stability of the cross plate placement and welding operation.
[0019] In a specific feasible implementation scheme, the mounting plate is provided with a fourth clamping assembly for clamping the support column, the fourth clamping assembly includes a side thrust cylinder arranged on the mounting plate, the mounting plate is provided with a side thrust block seat corresponding to the output end of the side thrust cylinder, and the support column is pressed tightly between the side thrust block seat and the output end of the side thrust cylinder.
[0020] Through the above technical solution, the side-thrust cylinder is started, and the output end of the side-thrust cylinder pushes the support column to move, and the support column is pressed tightly between the side-thrust block seat and the output end of the side-thrust cylinder to fix the position of the support column, thereby reducing the possibility of shaking and shifting of the support column, making it easier for the operator to perform subsequent welding operations.
[0021] In a specific feasible implementation scheme, a rotating cylinder is provided on the mounting plate, an auxiliary pressure plate is provided at the output end of the rotating cylinder, a first support block corresponding to the auxiliary pressure plate is provided on the side thrust block, and a support column is pressed tightly between the auxiliary pressure plate and the first support block.
[0022] Through the above technical solution, when the support column is pressed tightly between the side push block and the output end of the side push cylinder, the rotating cylinder is started to drive the auxiliary pressure plate to rotate to the top of the support column, and the support column is pressed tightly between the auxiliary pressure plate and the first support block to fix the position of the support column, thereby reducing the possibility of shaking and shifting of the support column, and facilitating the operator to perform subsequent welding operations.
[0023] In a specific possible implementation scheme, a second support block is provided on the mounting plate, and the cross plate is mounted on the second support block.
[0024] Through the above technical solution, the second support block supports the cross plate, reduces the possibility of shaking of the cross plate, and improves the stability of the placement of the cross plate during welding.
[0025] In summary, the present application has the following beneficial technical effects: when the support column and the bottom block need to be welded, the second clamping assembly is activated to clamp and fix the cross plate, and then the bottom push cylinder is activated to drive the support plate to move toward the support column, and when the end face of the bottom block facing the cross plate contacts the end face of the support column away from the cross plate, the operator then uses the welding equipment to weld the support column and the bottom block into a whole. The first clamping assembly and the second clamping assembly are used to fix the bottom block and the cross plate respectively, which is convenient for the operator to perform welding operations, and the bottom block and the cross plate are not easy to shake during the welding process, thereby improving the weld quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an excavator support in the prior art.
[0027] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 3 This is an enlarged schematic diagram of point A in 2.
[0029] 1. The cam frame is provided with a plurality of support plates, and a plurality of support plates are provided with a plurality of support plates. The plurality of support plates are provided with a plurality of support plates. The plurality of support plates are provided with a plurality of support plates. DETAILED DESCRIPTION
[0030] The following is combined with Figure 2-3 This application is described in further detail.
[0031] The embodiment of the present application discloses a welding clamping tool.
[0032] Reference Figure 2The welding clamping tooling includes a bracket 8, a mounting plate 9 is arranged on the bracket 8, a first clamping assembly 10 for fixing the bottom block 6 is arranged on the mounting plate 9, and the first clamping assembly 10 includes a bottom push cylinder 13 arranged on the mounting plate 9, a support plate 14 is fixedly connected to the output end of the bottom push cylinder 13, a positioning block 15 matching the mounting hole 7 of the bottom block 6 is fixedly connected to the support plate 14, and a chamfer is arranged at one end of the positioning block 15 away from the support block to facilitate the installation of the support block, and the bottom block 6 is mounted on the positioning block 15 and the positioning block 15 passes through the mounting hole 7 of the bottom block 6. A second support block 33 is arranged on the mounting plate 9, and the cross plate 1 is mounted on the second support block 33. The second support block 33 supports the cross plate 1, reduces the possibility of shaking of the cross plate 1, and improves the stability of the placement of the cross plate 1 during welding.
[0033] Reference Figure 2 , the mounting plate 9 is bolted with a bottom push seat 16, the bottom push cylinder 13 is arranged on the bottom push seat 16, the support plate 14 is bolted with a guide rod 17 on the surface facing the bottom push seat 16, the bottom push seat 16 is provided with a guide hole 18 matching the size of the guide rod 17, and the guide rod 17 passes through the guide hole 18. When the bottom push cylinder 13 is started, the support plate 14 drives the guide rod 17 to slide along the guide hole 18, and the guide hole 18 limits the position of the guide rod 17, thereby improving the stability of the bottom push cylinder 13 when driving the support plate 14 to move. A bottom push plate 19 is bolted with a bottom push plate 19, and a bottom push block 20 is fixedly connected to the bottom push plate 19, and the bottom block 6 is pressed tightly between the bottom push block 20 and the support plate 14. When the bottom block 6 is mounted on the positioning block 15, the bottom push block 20 limits the position of the bottom block 6, thereby reducing the possibility of the bottom block 6 falling off from the support plate 14 and improving the stability of the bottom plate placed on the support plate 14.
[0034] Reference Figure 2 , a second clamping assembly 11 for clamping the cross plate 1 is provided on the mounting plate 9. In the embodiment of the present application, the second clamping assembly 11 is provided in two groups and is evenly distributed relative to the cross plate 1. The second clamping assembly 11 includes a pushing cylinder 21 provided on the mounting plate 9. A pushing stopper 22 corresponding to the position of the output end of the pushing cylinder 21 is bolted to the mounting plate 9. The cross plate 1 is pressed tightly between the pushing stopper 22 and the output end of the pushing cylinder 21. A pushing block 23 is provided at the output end of the pushing cylinder 21. The cross plate 1 is pressed tightly between the stopper and the pushing block 23. The pushing block 23 increases the contact area between the output end of the pushing cylinder 21 and the cross plate 1, reduces the possibility of deformation of the contact position between the output end of the pushing cylinder 21 and the cross plate 1, and improves the stability of clamping the cross plate 1.
[0035] Therefore, the pushing cylinder 21 is started, and the output end of the pushing cylinder 21 pushes the cross plate 1 to move, and the cross plate 1 is pressed tightly between the pushing stop seat 22 and the output end of the pushing cylinder 21 to fix the position of the cross plate 1, thereby reducing the possibility of shaking and shifting of the cross plate 1, and facilitating the operator to perform subsequent welding operations.
[0036] Reference Figure 2 The mounting plate 9 is bolted with an auxiliary stopper 24, and the cross plate 1 is pressed tightly between the auxiliary stopper 24 and the pushing cylinder 21. The auxiliary stopper 24 is located on the side of the cross plate 1 close to the support column 5. The auxiliary stopper 24 supports the cross plate 1 and limits the position of the cross plate 1, thereby improving the stability of the cross plate 1 being clamped.
[0037] Reference Figure 2 The mounting plate 9 is also provided with a third clamping assembly 12 for clamping the hinge column 4. In the embodiment of the present application, the third clamping assembly 12 is provided in two groups and is evenly distributed relative to the horizontal plate 1. The third clamping assembly 12 includes a clamping oil cylinder 25 provided on the mounting plate 9, and a clamping pressure plate 26 is provided at the output end of the clamping oil cylinder 25. A positioning seat 27 matching the shape of the hinge column 4 is bolted to the mounting plate 9, and the hinge column 4 is mounted on the positioning seat 27 and is pressed between the positioning seat 27 and the clamping pressure plate 26.
[0038] Therefore, the positioning seat 27 supports the hinged column 4 and limits the position of the hinged column 4. The clamping cylinder 25 is started and the clamping plate 26 presses the hinged column 4 between the positioning seat 27 and the clamping plate 26 for positioning, thereby reducing the possibility of shaking of the hinged column 4 and improving the stability of the placement and welding operation of the cross plate 1.
[0039] Reference Figure 2 and Figure 3 A fourth clamping assembly 34 for clamping the support column 5 is provided on the mounting plate 9. The fourth clamping assembly 34 includes a side thrust cylinder 28 arranged on the mounting plate 9. A side thrust block seat 29 corresponding to the output end position of the side thrust cylinder 28 is bolted to the mounting plate 9. The support column 5 is pressed between the side thrust block seat 29 and the output end of the side thrust cylinder 28.
[0040] Therefore, the side-thrust cylinder 28 is started, and the output end of the side-thrust cylinder 28 pushes the support column 5 to move. The output end of the side-thrust cylinder 28 can be set with a push block 23 corresponding to the output end of the push cylinder 21, and the support column 5 is pressed between the side-thrust block seat 29 and the output end of the side-thrust cylinder 28 to fix the position of the support column 5, thereby reducing the possibility of the support column 5 shaking and shifting, and facilitating the subsequent welding operation of the operator. During the production process of the excavator support, the support column 5 may be tilted or offset when being welded to the cross plate 1. The side-thrust cylinder 28 pushes the support column 5 to press against the side-thrust block seat 29, which will calibrate the position of the support column 5, so that the position of the support column 5 perpendicular to the cross plate 1 is more accurate.
[0041] Reference Figure 2 and Figure 3 , a rotating oil cylinder 30 is arranged on the mounting plate 9, an auxiliary pressing plate 31 is arranged at the output end of the rotating oil cylinder 30, a first supporting block 32 corresponding to the auxiliary pressing plate 31 is bolted to the side thrust block seat 29, and the supporting column 5 is pressed tightly between the auxiliary pressing plate 31 and the first supporting block 32. When the supporting column 5 is pressed tightly between the side thrust block seat 29 and the output end of the side thrust oil cylinder 28, the rotating oil cylinder 30 is started to drive the auxiliary pressing plate 31 to rotate to the top of the supporting column 5, and the supporting column 5 is pressed tightly between the auxiliary pressing plate 31 and the first supporting block 32 to fix the position of the supporting column 5, thereby reducing the possibility of shaking and displacement of the supporting column 5, and facilitating the subsequent welding operation of the operator.
[0042] The implementation principle of the embodiment of the present application is as follows: when the support column 5 needs to be welded to the bottom block 6, the operator sets the hinge column 4 on the positioning seat 27, and the cross plate 1 on the second support block 33. Start the push cylinder 21, the output end of the push cylinder 21 pushes the cross plate 1 to move, and the cross plate 1 is pressed between the push stop seat 22 and the output end of the push cylinder 21 to fix the position of the cross plate 1, start the clamping cylinder 25, and the clamping plate 26 presses the hinge column 4 between the positioning seat 27 and the clamping plate 26 to fix it, start the side push cylinder 28, and the output end of the side push cylinder 28 pushes the support column 5 to move, and the support column 5 is pressed between the side push stop seat 29 and the output end of the side push cylinder 28 to fix the position of the support column 5. Then the bottom push cylinder 13 is started to drive the support plate 14 to move toward the support column 5. When the end surface of the bottom block 6 facing the horizontal plate 1 contacts the end surface of the support column 5 away from the horizontal plate 1, the operator uses the welding equipment to weld the support column 5 and the bottom block 6 into a whole. The first clamping assembly 10 and the second clamping assembly 11 are used to fix the bottom block 6 and the horizontal plate 1 respectively, which is convenient for the operator to perform the welding operation. At the same time, the bottom block 6 and the horizontal plate 1 are not easy to shake during the welding process, which improves the weld quality and production efficiency.
[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A welding clamping tool, characterized in that: The invention comprises a bracket (8), a mounting plate (9) is provided on the bracket (8), a first clamping assembly (10) for fixing a bottom block (6) is provided on the mounting plate (9), a second clamping assembly (11) for clamping a transverse plate (1) is provided on the mounting plate (9), the first clamping assembly (10) comprises a bottom push cylinder (13) arranged on the mounting plate (9), a support plate (14) is provided at the output end of the bottom push cylinder (13), a positioning block (15) matching the mounting hole (7) of the bottom block (6) is provided on the support plate (14), the bottom block (6) is mounted on the positioning block (15) and the positioning block (15) passes through the mounting hole (7) of the bottom block (6).
2. The welding clamping tool according to claim 1, characterized in that: A bottom push seat (16) is provided on the mounting plate (9), the bottom push cylinder (13) is arranged on the bottom push seat (16), a guide rod (17) is provided on the surface of the support plate (14) facing the bottom push seat (16), a guide hole (18) matching with the guide rod (17) is opened on the bottom push seat (16), and the guide rod (17) passes through the guide hole (18).
3. The welding clamping tool according to claim 1, characterized in that: The support plate (14) is bolted with a bottom push plate (19), the bottom push plate (19) is provided with a bottom push block (20), and the bottom block (6) is tightly pressed between the bottom push block (20) and the support plate (14).
4. The welding clamping tool according to claim 1, characterized in that: The second clamping assembly (11) comprises a pushing cylinder (21) arranged on a mounting plate (9), the mounting plate (9) being provided with a pushing stop seat (22) corresponding to the output end of the pushing cylinder (21), and the cross plate (1) being pressed tightly between the pushing stop seat (22) and the output end of the pushing cylinder (21).
5. The welding clamping tool according to claim 4 is characterized in that: The output end of the pushing oil cylinder (21) is provided with a pushing block (23), and the transverse plate (1) is pressed tightly between the blocking seat and the pushing block (23).
6. The welding clamping tool according to claim 4, characterized in that: An auxiliary stopper (24) is provided on the mounting plate (9), and the transverse plate (1) is pressed tightly between the auxiliary stopper (24) and the pushing cylinder (21).
7. The welding clamping tool according to claim 1, characterized in that: The mounting plate (9) is also provided with a third clamping assembly (12) for clamping the hinged column (4). The third clamping assembly (12) comprises a clamping cylinder (25) arranged on the mounting plate (9). A clamping pressure plate (26) is provided at the output end of the clamping cylinder (25). A positioning seat (27) matching the hinged column (4) is provided on the mounting plate (9). The hinged column (4) is mounted on the positioning seat (27) and is pressed between the positioning seat (27) and the clamping pressure plate (26).
8. The welding clamping tool according to claim 1, characterized in that: The mounting plate (9) is provided with a fourth clamping assembly (34) for clamping the support column (5), the fourth clamping assembly (34) comprising a side thrust cylinder (28) arranged on the mounting plate (9), the mounting plate (9) being provided with a side thrust block seat (29) corresponding to the output end of the side thrust cylinder (28), the support column (5) being pressed tightly between the side thrust block seat (29) and the output end of the side thrust cylinder (28).
9. The welding clamping tool according to claim 8, characterized in that: The mounting plate (9) is provided with a rotating oil cylinder (30), the output end of the rotating oil cylinder (30) is provided with an auxiliary pressure plate (31), the side thrust block seat (29) is provided with a first support block (32) corresponding to the auxiliary pressure plate (31), and the support column (5) is tightly pressed between the auxiliary pressure plate (31) and the first support block (32).
10. The welding clamping tool according to claim 1, characterized in that: A second support block (33) is provided on the mounting plate (9), and the transverse plate (1) is mounted on the second support block (33).