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686results about How to "Convenient welding operation" patented technology

Preparation method of foam metal composite solder piece

The invention discloses a preparation method of a foam metal composite solder piece. According to the method, firstly, the surface of foam metal is treated, the surface of a foam metal matrix is coated with one or more layers of active metal with an electroplating or chemical plating process, annealing treatment is performed, the foam metal with an active metal plating layer is infiltrated into molten solder and taken out after filling is performed, foam metal enhanced low-melting-point composite solder is obtained, finally, calendaring machining is performed, metal solder foil with certain thickness is obtained, and the purposes of improving the strength and the welding performance of foam metal composite solder are achieved. The foam metal is used for enhancing Sn-based or Zn-based solder, and the applied active metal plating layer can improve the strength of the foam metal matrix to a certain extent and make up the influence of foam metal porosity on the strength of the foam metal. Besides, the active metal plating layer is also beneficial to filling of low-melting-point solder to the foam metal and relieves the unfavorable situation that tin and matrix metal are difficult to infiltrate and interface bonding is not firm.
Owner:无锡继平新材料科技有限公司

Method of submerged-arc welding of thick sheet S355NL for low-temperature wind tower

The invention discloses a method of submerged-arc welding of a thick sheet S355NL for a low-temperature wind tower, which comprises the following steps: adopting an S355NL thick sheet satisfying requirements for chemical composition, weight percentage and technical conditions, wherein the carbon equivalent Ceq of steel is less than or equal to 0.42 percent; using welding wires satisfying requirements for chemical composition and weight percentage; adopting symmetric double-sided X type grooves as submerged-arc welding groove, wherein the groove angle is 60 degrees, the groove gap is 0.5mm, and when the thickness of the sheet is less than or equal to 50mm and the ambient temperature is no lower than 10 DEG C, no preheating is needed for welding; and selecting welding parameters, wherein the welding heat input is less than or equal to 50kJ / cm. The invention realizes the welding process that no preheating is needed prior to welding and no heat treatment is needed after welding during manufacture of the thick sheet structure of the butt joint of the steel plate S355NL for the low-temperature wind tower in marine and cold regions. Due to the multi-layer multi-channel continuous welding, the welded joint has excellent comprehensive mechanical properties, and weld joints and weld heat-affected zones has large impact toughness reserves and safety margins. Therefore, the invention is suitable for promotion and application in the manufacture of the low-temperature wind tower in the factory.
Owner:NANJING IRON & STEEL CO LTD

Plasma-melting electrode electric arc dynamic composite welding device and welding method thereof

The invention provides a plasma-melting electrode electric arc dynamic composite welding device and a welding method thereof. A plasma arc welding gun is combined with a melting electrode electric arc welding gun to obtain a composite welding gun; the two electric arc welding guns are respectively connected with a negative pole of a direct-current pulsed plasma arc welding power supply and a positive pole of a direct-current pulsed melting electrode arc welding power supply and are also connected with a negative pole and a positive pole of an argon arc welding power supply (a TIG power supply); and a negative pole of the plasma arc welding power supply and a positive pole of the melting electrode arc welding power supply are connected with a workpiece. In order to prevent electromagnetic interference between a plasma arc and a melting electrode electric arc during welding, a pulsed coordination control method is used, namely, when melting electrode electric arc current waveform is a pulsed basic value pilot arc, the plasma arc is a pulse peak value, and welding is carried out; and when plasma arc current waveform is a pulse basic value, the melting electrode arc is pulse peak value welding current, and so forth. By the plasma-melting electrode electric arc dynamic composite welding device and the welding method thereof, the problems that electromagnetic interference between electric arcs is large, parameters are adjusted complexly, and electrodes are burnt down severely are solved.
Owner:HARBIN ENG UNIV

Novel double-layer wave winding method capable of saving wiring space of outlet terminal

The invention discloses a novel double-layer wave winding method capable of saving wiring space of an outlet terminal. The novel double-layer wave winding method capable of saving the wiring space of the outlet terminal adopts multiple methods such as a full pitch one route connection method of a 4-pole 24-slot rotator, and the connection method includes: from the beginning of connection performed by using U1 as a leading wire, first connecting for 1-8 long pitches, then connecting for 3 whole pitches, next connecting for 2-7 short pitches, finally connecting for 3 whole pitches, completing connection of coils belonging to the same phase under U phase N pole, connecting coils under U phase S pole through steps as same as above steps, and finally connecting the coils of the two large groups in series according to the current direction in a slot, and then forming a phase of winding. The novel double-layer wave winding method capable of saving the wiring space of the outlet terminal has advantages of evenly distributing line outgoing heads of the same quantity as rotor slots at a line outgoing terminal by changing a connection mode of the double layer wave winding, alleviating the problem that wiring space is limited at the end of the line outgoing terminal to obtain the maximum distance between each two adjacent line outgoing heads and the maximum operation space of uniform head welding, facilitating uniform head welding operation to the utmost, placing head and tail connection lines of both the phases at one end, and connecting outgoing lines through a Y connecting method and a delta connection method.
Owner:江西江特电机有限公司 +1

Simple automobile welding fixture

The invention discloses a simple automobile welding fixture. The simple automobile welding fixture comprises a top panel and a bottom panel. Four supporting legs are fixedly arranged at four corners of the bottom end of the top panel, the other ends of the four supporting legs are fixedly connected to four corners of the bottom panel correspondingly, a support plate is fixedly arranged on the middle part of one side of the top end of the top panel, the support plate is rotatably connected with a worktable through a rotating shaft, an annular piece is arranged at the top end of the worktable, and four clamping mechanisms are equidistantly arranged at the top end of the annular piece. According to the simple automobile welding fixture, a first rotating handle is rotated to drive a first threaded rod to rotate, the first threaded rod rotates to drive a first sliding block which is in threaded connection with the first threaded rod to move in a sliding groove, and clamping operation of annular workpieces of different sizes is carried out by adjusting the position of the first sliding block inside the sliding groove; and the overall structure is relatively simple, the operation is relatively convenient, the cost is low, and clamping operation of the annular workpieces can be carried out stably.
Owner:广州市富鑫机械设备有限公司

Submerged arc welding method for K-shaped groove of 80mm extra-thick steel plate with excellent plate shape after welding

The invention discloses a submerged arc welding method for a K-shaped groove of an 80mm extra-thick steel plate with an excellent plate shape after welding. The method comprises the following steps of: taking a K-shaped symmetrical groove machined by machinery as the groove type, wherein a truncated edge is not remained at the root, and the assembling clearance of the groove is 2-3mm; performing backing welding on a front root weld pass of a K-shaped groove test plate by adopting a solid gas shield welding wire during backing welding, so that partial weld metal penetrates through the reverse side of the groove after the root weld pass is penetrated, the backing welding is finished, and employing mixed gas protection of argon and carbon dioxide during welding; performing positive submerged arc welding after backing welding is finished, turning over and performing back chipping while welding to 2 / 3 depth of the groove, performing reverse submerged arc welding until the reverse welding line is totally filled, and finishing welding of the residual 1 / 3 depth on the positive side after the welding on the reverse side is completely finished. The method is easy and convenient to operate, the turn-over frequency is reduced, the labor intensity is reduced, the working efficiency is improved, the residual deformation of a soldering block is small, and the welding quality is high.
Owner:NANJING IRON & STEEL CO LTD

Welding process for red copper and stainless steel dissimilar materials

The invention discloses a welding process for red copper and stainless steel dissimilar materials. The welding process comprises the following steps of: (A) machining grooves on the opposite sides of a red copper component and a stainless steel component, cleaning foreign matters on the edges of the grooves, placing the red copper component and the stainless steel component on the same plane for pairing, and reserving a gap; (B) performing before-welding preheating on one side of the red copper component at 600 to 680 DEG C; (C) tackingperforming point fixing in a plurality of positions between the red copper component and the stainless steel component according to a tacking sequence; (D) welding the red copper component and the stainless steel component by adopting shielded metal arc welding direct current electrode positive; (E) heating a welding joint to 130 to 180 DEG C after the red copper component and the stainless steel component are welded, cooling the welding joint to room temperature, and performing dehydrogenation treatment to reduce hydrogen content in a welding seam; and (F) after the dehydrogenation treatment and cooling, performing stabilization treatment on one side of the stainless steel component at 840 to 890 DEG C, and quickly cooling the stainless steel component to reduce the formation of chromium carbide and improve the plasticity and toughness of the welding seam.
Owner:PETROCHINA CO LTD

Electric connector and wire connecting method thereof

The invention discloses an electric connector and a wire connecting method thereof. The connecting method comprises the step of connecting socket wires or plug wires and comprises the following concrete steps: strengthening the end parts of wires; welding and protecting each wire after the end parts of the wires are welded with a socket or a plug; and protecting the integrated wires connected with the socket or the plug. The electric connector comprises a socket, a plug, a first wire cable and a second wire cable, wherein the first wire cable and the second wire cable are respectively connected with the plug or the socket; metal terminals are fixed at the end parts of the wires and are welded together with pins on the plug or the socket; a small thermal shrinkable sleeve is sleeved at thewelding part of the wires; a big thermal shrinkable sleeve is sleeved outside the second wire cable; and the sheath of the first wire cable is clamped by a tail clamp of the plug. The connecting method of the invention can enhance the connecting strength, can enhance the tensile resistance and the torsion resistance, and completely can ensure the reliability requirement of a reinforced computer. The electric connector of the invention has high connecting strength, tensile resistance and torsion resistance, and the wires can not be broken easily.
Owner:深圳市研祥智慧科技股份有限公司

Side open type carriage welding turnover work center

The invention discloses a side open type carriage welding turnover work center belonging to automobile crane carriage welding displacement equipment. The turnover center comprises a side open welding positioner, a three-dimensional feeding trolley, a lifting platform and an electric control system, wherein the three-dimensional feeding trolley is located in the middle of the side open welding positioner, the lifting platform is arranged in front of the side open welding positioner, the three-dimensional feeding trolley is arranged on rails which are perpendicular to the side open welding positioner, and the electric control system is simultaneously connected with the three-dimensional feeding trolley, the lifting platform and the side open welding positioner. The side open type carriage welding turnover work center has the advantages that firstly, two side open tilters commonly use one feeding trolley, thus the turnover work center is compact in structure, secondly, the lateral faces of the tilters are open for realizing the positioning of work-pieces, thirdly, the work-pieces can be automatically clamped, and production efficiency are high, fourthly, 180-degree idle rotation can be realized in a turnover ring, which realizes the requirement that carriages are positively fed and reversely discharged, and fifthly, welding operations of workers are convenient.
Owner:XUZHOU HEAVY MASCH CO LTD

Multi-plate splicing welding tooling

The invention discloses a multi-plate splicing welding tooling in the field of a welding tooling. The multi-plate splicing welding tooling comprises a base, wherein the base is movably connected with lower transverse plates; upper transverse plates are movably connected onto the base in a way of corresponding to the lower transverse plates; a framework to be welded is arranged between the upper transverse plates and the lower transverse plates; the framework to be welded consists of two C-shaped plates and two end plates; a third air cylinder is arranged on each lower transverse plate; a piston rod extension end of each third air cylinder is provided with an end plate positioning block; each upper transverse plate is provided with a fourth air cylinder; the piston rod extension end of each fourth air cylinder is provided with a locking seat; the lower part of the locking seat is provided with a first positioning groove; each upper transverse plate is provided with a fifth air cylinder; the piston rod extension end of each fifth air cylinder is provided with an outwards folding bent edge positioning block; crossed slide seats are movably connected with the left side and the right side of the upper transverse plates; edge and corner positioning blocks are movably connected onto the crossed slide seats; a compression part is arranged on each edge and corner positioning block. The two parallel and attached C-shaped plates and the two rectangular end plates can be positioned; the welding efficiency and the welding precision can be improved.
Owner:YANGZHOU JINYUAN ROBOTICS AUTOMATION

Full-automatic underwater welding method

InactiveCN101767244ARealize remote control of fully automatic partial dry underwater welding operationLarge protected areaArc welding apparatusButt weldingGas cylinder
The invention provides a full-automatic underwater welding method and equipment. The equipment comprises an air compressor (1), a gas cylinder (2), a welding camera (3), a welding test chamber (4), a water drain device (5), a hydraulically-driven automatic welding platform (6), a water surface (7), a welding analyzer (8), a welding power supply (9), a monitoring television cabinet (10), a control system cabinet (11), and a manual control box (12). A local dry underwater welding method is used for underwater surfacing and groove butt welding; during welding, the unitary pulse metal inert gas arc welding is adopted; the gas used for water drainage during the welding is also used as the welding shielding gas; before welding, the welding parameters including welding method, welding speed, swinging speed, swinging amplitude, left-right standstill time and the like are set through the manual control box (12) as required, wherein the parameters can be regulated in real time according to the actual condition; the camera system is used for performing omnibearing remote monitoring on the inside of the welding test chamber (4); and the welding analyzer (8) is used for acquiring welding electric parameters and performing statistical analysis in real time. The equipment can be used in the places where the personnel cannot reach, such as deep water area, radiant environment and the like, thereby not only realizing remote control of fully-automatic underwater welding operation, but also ensuring good formation of seams to further ensure the obtaining of high-quality underwater welding joint.
Owner:BEIJING INSTITUTE OF PETROCHEMICAL TECHNOLOGY +1

Underwater multifunctional stud welding device and welding method thereof

The invention belongs to underwater welding cutting equipment, in particular relates to a underwater multifunctional stud welding device and a welding method thereof. The underwater multifunctional stud welding device mainly consists of a high-power welding power supply, a welding cutting set, an air supply system, a welding cable and a control system, wherein the air supply system comprises an air storage bottle, a pressure reducer and a corresponding air supply pipeline; and the welding cable comprises a welding ground, a cable fixing clamp, a welding gun welding cable and a welding gun control cable. The underwater multifunctional stud welding device has such characteristics as short welding time, good underwater welding quality, no need of operation by special underwater welders, reduction of fastening pieces and all-position welding, can realize such multiple functions as underwater stud welding, underwater manual arc welding and underwater electricity-oxygen cutting, and provides a whole set of solutions for such underwater emergency repair as damaged part repairing, repair plate stud fixation and reinforcement seal welding of damaged ships. The underwater multifunctional stud welding device can perform quick underwater repair without needing the ships to dock for drainage, so that the repair resource and cost are largely reduced, and the repair efficiency is improved.
Owner:THE PLA NAVY SUBMARINE INST

Arrangement and method for blanket gas supply control for an electrical welding apparatus

Apparatus and method for use in controlling blanket gas flow in an electrical welding facility, wherein welding is performed using a welding electrode in electrical connection with a welding machine unit. The apparatus comprises an electric measuring device having a current sensor 3 adapted to determine the magnitude of an electrical welding current carried in a circuit incorporating the welding electrode and having a current sensor output adapted to provide a I signal indicating the current magnitude, and a voltage sensor 11 adapted to determine the magnitude of an electrical voltage being applied to the welding electrode and having a voltage sensor output for providing a U signal indicating the voltage magnitude, and a control device 6. The control device 6 has inputs connected to the current sensor output and the voltage sensor output, respectively, and a control signal output for providing a control signal to a blanket gas flow controller 7, and a controller adapted to provide thecontrol signal as a) a control signal of a predetermined first magnitude when the U signal is larger than the first U threshold and the I signal is less than a first I threshold, and b) a control signal of a magnitude varying proportionally with the I signal when the I signal is greater than the first I threshold.
Owner:ALEXANDER BINZEL SCHWEISSTECHN GMBH & CO

Cylindrical lithium battery and collector welding machine achieving reliable battery cell feeding

The invention relates to a cylindrical lithium battery and collector welding machine achieving reliable battery cell feeding. A collector welding production line comprises a conveying line, a material positioning device arranged on the conveying line, a battery cell feeding device, a collector feeding device, a welding device, a collector bending device and a finished product discharging device, wherein the battery cell feeding device, the collector feeding device, the welding device, the collector bending device and the finished product discharging device are arranged along the conveying line in sequence, and transfer working positions of the battery cell feeding device, the collector feeding device, the welding device, the collector bending device and the finished product discharging device are matched with the material positioning device. The battery cell feeding device comprises a battery cell conveying track and a battery cell transfer mechanism. The battery cell transfer mechanism comprises a battery cell feeding lifting air cylinder, a battery cell transfer rotating driving motor and a battery cell clamping manipulator. The battery cell clamping manipulator is provided with a battery cell chuck capable of being opened and closed and a battery cell chuck installation arm installed on a motor shaft of the battery cell transfer rotating driving motor. The battery cell transfer rotating driving motor is installed on a telescopic arm of the battery cell feeding lifting air cylinder. The cylindrical lithium battery and collector welding machine achieving reliable battery cell feeding is used for automatically welding collectors to battery cells and automatically bending the collectors, and has the advantages of being good in product processing quality, compact in structure and high in working efficiency.
Owner:周胡琴

Automatic wire arranging welding device

ActiveCN105149758ASolve the problem of manual solderingImprove welding qualityResistance welding apparatusControl systemEngineering
The invention provides an automatic wire arranging welding device. The automatic wire arranging welding device comprises an automatic welding system, a wire arranging system, a support main body, a material rack lifting system, a material rack moving system, a welding material rack and a control system. The automatic welding system, the wire arranging system, the material rack lifting system, the material rack moving system, the welding material rack and the control system are all arranged on the support main body. The material rack lifting system is located on the front portion of the support main body. The automatic welding system is located on the rear portion of the support main body. The wire arranging system is located between the material rack moving system and the automatic welding system. The material rack moving system is arranged in the support main body and capable of driving the welding material rack to move forwards and backwards on the support main body. The control system is connected with the automatic welding system, the wire arranging system, the material rack lifting system and the material rack moving system, and controls the automatic welding system, the wire arranging system, the material rack lifting system and the material rack moving system. According to the automatic wire arranging welding device, the support main body, the welding material rack, the wire arranging system, the moving system and the automatic welding system are all designed innovatively, so that the whole welding device is capable of conducting the automatic wire arranging welding effectively and in high quality, and the device can be widely popularized in the technical field of welding, so that the market prospects are very broad.
Owner:GUANGDONG HWASHI TECH INC

Double-layer pipe joint for engine gas supply system

The invention discloses a double-layer pipe joint for an engine gas supply system. The double-layer pipe joint for the engine gas supply system comprises an outer pipe, an inner pipe and a flange. The upper section of the inner pipe is arranged in an inner cavity of the outer pipe to form a ventilation interlayer. The flange comprises a flange plate and an inner pipe sleeve. An inner pipe penetrating hole is formed in the center of the flange plate. An outer pipe welding groove is formed in the upper end of the inner pipe penetrating hole. The lower section of the inner pipe is inserted in the inner pipe penetrating hole to form a ventilation gap. The ventilation interlayer is communicated with the ventilation gap. Multiple vent holes are formed in the peripheral side of the upper side of the inner pipe sleeve at intervals and communicated with the ventilation gap. By the adoption of the double-layer pipe joint for the engine gas supply system, the vent holes communicated with the ventilation interlayer of a double-layer pipe are formed in the peripheral side of the flange, the installation positions of the double-layer pipe joint are reduced, a double sealing structure of a gasket and an O-shaped ring is adopted in the double-layer pipe joint, and sealing performance is good.
Owner:广西玉柴船电动力有限公司

Welding tool for rear installation supporting base of truck body

The invention relates to the technical field of automobile manufacturing, in particular to a welding tool for a rear installation supporting base of a truck body. The welding tool for the rear installation supporting base of the truck body comprises the base, a first air cylinder, a compressing arm, a connection board, a locating base, a second air cylinder, a rotary shaft and a locating pin, wherein the first air cylinder is fixed to the connection board; one end of the compressing arm is in rotary connection with the telescopic end of the first air cylinder; the other end of the compressing arm is fixedly connected with the locating base; the compressing arm is further in rotary connection with the connection board; the second air cylinder is fixed to the base; the telescopic end of the second air cylinder is in rotary connection with the connection board; the connection board is connected with the base through the rotary shaft; the locating pin is located on the connection board. As certain compressing force is exerted on the rear installation supporting base of the single-row truck body, the welding deformation of the rear installation supporting base of the single-row truck body is reduced, the assembly of an assembly shop is improved, and meanwhile through simple and rapid switching, accurate locating and space receding are carried out on third-section longitudinal beams of row-and-a-half truck bodies and double-row truck bodies, and welding is convenient.
Owner:BEIQI FOTON MOTOR CO LTD

Combined welding type water pump impeller and forming method thereof

ActiveCN102996502AConvenient welding operationSimple welding and formingPump componentsPumpsWeld seamImpeller
The invention discloses a combined welding type water pump impeller and a forming method thereof. The combined welding type water pump impeller is formed by welding a hub, a reinforcing plate and a plurality of impeller flaps; each impeller flap which consists of a rear cover plate flap, a blade and a front cover plate flap is stamped on one plate by using a die; the intersecting lines between the edge line of each rear cover plate flap and the rear cover plate flap as well as between the blade of another rear cover plate flap and the rear cover plate flap are abutted to form a rear welding seam; the intersecting lines between the edge line of each front cover plate flap and the front cover plate flap as well as between the blade of another front cover plate flap and the front cover plate flap are abutted to form a front welding seam; and all the impeller flaps are welded into a whole at the outer sides of the welding seams, and then the hub and the reinforcing plate are welded, therefore the combined welding type water pump impeller can be obtained. According to the combined welding type water pump impeller, the welding seams are formed outside the impeller, so that the welding operation is easily implemented, and no weld beading is generated in a runner. Therefore, the combined welding type water pump impeller is simple to form by welding, the blades are not deformed, the runner is free of resistance, and the technical level and working efficiency of a water pump are improved.
Owner:兴城市水泵制造有限公司
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