Broom buckle assembling machine
By designing an automated assembly machine, the automatic assembly of broom buckles is achieved using turntable mechanisms and multiple feeding devices, the problem of low manual installation efficiency is solved and the production efficiency and product quality is improved.
Patent Information
- Application Number
- CN202420265237.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The installation of existing broom buckles mainly relies on manual labor, resulting in low production efficiency, low degree of automation, high cost, and unstable product quality.
An automated assembly machine including a turntable mechanism, a broom rack loading device, a seat cushion loading device, a loading device and a pin loading device are designed, and automatic assembly is realized through a PLC controller, instead of manual operation.
It improves production efficiency, reduces labor costs and labor intensity, ensures product quality, improves yield, and improves equipment utilization.
Smart Images

Figure CN222344760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic assembly equipment, in particular to a broom buckle assembly machine. Background Art
[0002] Mop hooks (broom hooks) are widely used as auxiliary products that can fix mops on the wall for easy storage, prevent tipping, and ensure cleanliness in bathrooms, kitchens, etc. At present, the installation of broom hooks mainly relies on manual installation, which is manually operated by multiple workers at each workstation, requiring high labor costs and low production efficiency and automation. Summary of the invention
[0003] The purpose of the utility model is to provide a broom buckle assembly machine with a simple structure, cost saving and high working efficiency, reduced labor cost and labor intensity, low production cost, good product quality, high yield rate and high equipment utilization rate, so as to solve the above-mentioned basic problems.
[0004] To realize the above technical solution, the technical solution of the utility model is as follows: a broom buckle assembly machine, comprising a frame and a turntable mechanism rotatably arranged on the frame, and a broom hanger loading device, a card seat pad loading device and a unloading device are sequentially arranged along the rotating side of the turntable mechanism; a pin loading device is arranged parallel to one side of the card seat pad loading device, which is used to complete the pivot connection between the card seat pad and the broom hanger.
[0005] Furthermore, the broom hanger feeding device includes a broom hanger vibrating loader; a broom hanger transport bracket is provided on one side of the broom hanger vibrating loader; the broom hanger transport bracket is provided with a first YZ moving component; a broom hanger grabbing finger cylinder is provided at the output end of the first YZ moving component; a positioning plate is provided directly in front of the broom hanger grabbing finger cylinder.
[0006] Furthermore, the card seat pad feeding device includes a card seat pad vibration loader; a lifting assembly is provided at the output end of the card seat pad vibration loader; a pushing assembly is provided on one side of the lifting assembly; a pressing assembly is provided directly in front of the pushing assembly; and a positioning pin assembly is provided directly below the pressing assembly.
[0007] Further, the lifting assembly includes a lifting bracket; a support with a concave slide groove is provided on the top of the lifting bracket; a lifting cylinder is provided on the lifting bracket; a lifting block is movably inserted in the support; the lifting cylinder can drive the lifting block to move back and forth; a transition slide groove is provided directly opposite the support;
[0008] The pusher assembly includes a pusher bracket; a second YZ moving assembly is arranged on the pusher bracket; a pusher plate is arranged at the output end of the second YZ moving assembly; a pressing sheet is arranged on the pusher plate;
[0009] The material pressing assembly comprises a gantry material pressing support; a material pressing cylinder is arranged on the gantry material pressing support; and a Z-shaped pressing seat is arranged at the output end of the material pressing cylinder.
[0010] Furthermore, the material unloading device includes a material unloading robot; a hollow material receiving box is provided below the material unloading robot; and a material guide seat is provided on one side of the material receiving box which can be tilted and raised.
[0011] Furthermore, the pin feeding device comprises a pin vibrating loader; a material dividing assembly is provided at the output end of the pin vibrating loader; and a pin assembly robot is movably provided above the material dividing assembly.
[0012] Furthermore, at least four loading jigs are provided in a circular array on the turntable mechanism.
[0013] Furthermore, the broom buckle assembly machine also includes a detection component, and the detection component is located between the loading device and the unloading device of the hanger.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model is applied to the broom buckle assembly machine for mop hook production and assembly, and realizes automatic assembly through the cooperation of the disk mechanism, broom hanger feeding device, card seat pad feeding device, unloading device, pin feeding device, PLC controller and other equipment, thereby replacing manual assembly, ensuring production quality, reducing production working time and improving production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0016] Figure 1 It is a top view of the broom buckle assembly machine of the utility model;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the positive axis side of the broom buckle assembly machine of the utility model;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the negative axis side of the broom buckle assembly machine of the utility model;
[0019] Figure 4 for Figure 3 A is a partial enlarged schematic diagram of the middle part. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Please see attached Figures 1 to 4 As shown: A broom buckle assembly machine includes a frame 1 and a turntable mechanism 2 rotatably arranged on the frame 1, which is used to transport parts through different workstations in sequence to complete assembly. A broom hanger loading device 3, a card seat pad loading device 4 and a discharge device 5 are arranged in sequence along the rotating side of the turntable mechanism 2; a pin loading device 6 is arranged parallel to one side of the card seat pad loading device 4 to complete the pivot connection between the card seat pad and the broom hanger. The broom hanger loading device 3 is used to transport and load the broom hanger into the carrying fixture on the turntable mechanism 2; the card seat pad loading device 4 is used to push the card seat onto the broom hanger to complete the assembly, and the pin loading device 6 is used to insert the pin into the pivot connection between the card seat pad and the broom hanger to complete the assembly; the discharge device 5 is used to move the finished product away from the turntable mechanism 2. The utility model is applied to the broom buckle assembly machine for mop hook production and assembly through a plate mechanism, a broom hanger feeding device 3, a card seat pad feeding device 4 and a feeding device 5; a pin feeding device 6, a PLC controller and other equipment are arranged in parallel on one side of the card seat pad feeding device 4 to cooperate with each other to realize the automatic assembly of the broom buckle, thereby replacing manual assembly, ensuring production quality, reducing production working time and improving production efficiency. The utility model has a simple structure, saves costs and has high work efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate, and high equipment utilization rate.
[0023] On the basis of the above-mentioned embodiment, the broom hanger feeding device 3 includes a broom hanger vibration feeder 31, which is used to output the broom hanger in a certain posture; a broom hanger transport bracket 32 is provided on one side of the broom hanger vibration feeder 31, which is used to provide support for the installation of other structures; the broom hanger transport bracket 32 is provided with a first YZ moving component 33, which is used to realize spatial movement and adjustment; a broom hanger grabbing finger cylinder 34 is provided at the output end of the first YZ moving component 33, which is used to clamp the broom hanger; a positioning piece 35 is provided in front of the broom hanger grabbing finger cylinder 34, which is used to position the broom hanger to prevent it from being grabbed off. Specifically, when the first YZ moving component 33 drives the broom hanger grabbing finger cylinder 34 to move to the top of the broom hanger to be grabbed, the positioning piece 35 is used to confirm the grabbing position, and then it is clamped and then transported to the fixture of the turntable mechanism 2 through the first YZ moving component 33.
[0024] Based on the above embodiment, the card seat pad feeding device 4 includes a card seat pad vibration loader 41; a lifting component 42 is provided at the output end of the card seat pad vibration loader 41; a pushing component 43 is provided on one side of the lifting component 42; a pressing component 44 is provided directly in front of the pushing component 43; and a positioning needle component 45 is provided directly below the pressing component 44.
[0025] On the basis of the above embodiment, the lifting assembly 42 comprises a lifting bracket 421; a support 422 with a concave slide groove is provided on the top of the lifting bracket 421; a lifting cylinder 423 is provided on the lifting bracket 421; a lifting block 424 is movably inserted in the support 422; the lifting cylinder 423 can drive the lifting block 424 to move back and forth; a transition slide groove 425 is provided directly opposite to the support 422;
[0026] The pusher assembly 43 includes a pusher bracket 431; a second YZ moving assembly 432 is disposed on the pusher bracket 431; a pusher plate 433 is disposed at the output end of the second YZ moving assembly 432; and a pressing sheet 434 is disposed on the pusher plate 433;
[0027] The material pressing assembly 44 comprises a gantry material pressing support 441 ; a material pressing cylinder 442 is disposed on the gantry material pressing support 441 ; and a Z-shaped pressing seat 443 is disposed at the output end of the material pressing cylinder 442 .
[0028] On the basis of the above embodiment, the material unloading device 5 comprises a material unloading robot 51 ; a hollow material receiving box 52 is provided below the material unloading robot 51 ; a material guide seat 53 is provided on one side of the material receiving box 52 which can be tilted and raised.
[0029] On the basis of the above-mentioned embodiment, the pin feeding device 6 comprises a pin vibrating loader 61 ; a material dividing component 62 is provided at the output end of the pin vibrating loader 61 ; a pin assembly robot 63 is movably provided above the material dividing component 62 .
[0030] Based on the above embodiment, at least four loading jigs are provided in a circular array on the turntable mechanism 2 .
[0031] Based on the above embodiment, the broom buckle assembly machine also includes a detection component, which is located between the rack loading device 3 and the unloading device 5 and is used to detect whether the fixture is empty.
[0032] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A broom buckle assembly machine, comprising a frame (1) and a turntable mechanism (2) rotatably arranged on the frame (1), characterized in that: A broom hanger loading device (3), a card seat pad loading device (4) and a unloading device (5) are sequentially arranged along the rotating side of the turntable mechanism (2); a pin loading device (6) is arranged in parallel on one side of the card seat pad loading device (4) for completing the pivot connection between the card seat pad and the broom hanger.
2. The broom buckle assembly machine according to claim 1, characterized in that: The broom hanger feeding device (3) comprises a broom hanger vibrating feeder (31); a broom hanger transport bracket (32) is provided on one side of the broom hanger vibrating feeder (31); the broom hanger transport bracket (32) is provided with a first YZ moving component (33); a broom hanger grabbing finger cylinder (34) is provided at the output end of the first YZ moving component (33); and a positioning piece (35) is provided directly in front of the broom hanger grabbing finger cylinder (34).
3. The broom buckle assembly machine according to claim 1, characterized in that: The card seat pad feeding device (4) comprises a card seat pad vibrating feeder (41); a lifting assembly (42) is provided at the output end of the card seat pad vibrating feeder (41); a material pushing assembly (43) is provided on one side of the lifting assembly (42); a material pressing assembly (44) is provided directly in front of the material pushing assembly (43); and a positioning needle assembly (45) is provided directly below the material pressing assembly (44).
4. The broom buckle assembly machine according to claim 3, characterized in that: The lifting assembly (42) comprises a lifting bracket (421); a support (422) with a concave slide groove is provided on the top of the lifting bracket (421); a lifting cylinder (423) is provided on the lifting bracket (421); a lifting block (424) is movably inserted in the support (422); the lifting cylinder (423) can drive the lifting block (424) to move back and forth; a transition slide groove (425) is provided directly opposite to the support (422); The pusher assembly (43) comprises a pusher bracket (431); a second YZ moving assembly (432) is provided on the pusher bracket (431); a pusher plate (433) is provided at the output end of the second YZ moving assembly (432); a pressing sheet (434) is provided on the pusher plate (433); The material pressing assembly (44) comprises a gantry material pressing support (441); a material pressing cylinder (442) is provided on the gantry material pressing support (441); and a Z-shaped pressing seat (443) is provided at the output end of the material pressing cylinder (442).
5. The broom buckle assembly machine according to claim 1, characterized in that: The material unloading device (5) comprises a material unloading robot (51); a hollow material receiving box (52) is provided below the material unloading robot (51); and a material guide seat (53) is provided on one side of the material receiving box (52) which can be tilted and raised.
6. The broom buckle assembly machine according to claim 1, characterized in that: The pin feeding device (6) comprises a pin vibrating feeder (61); a material distribution component (62) is provided at the output end of the pin vibrating feeder (61); and a pin assembly manipulator (63) is movably provided above the material distribution component (62).
7. The broom buckle assembly machine according to claim 1, characterized in that: At least four loading jigs are arranged in a circular array on the turntable mechanism (2).
8. The broom buckle assembly machine according to claim 1, characterized in that: The broom buckle assembly machine also includes a detection component, which is located between the rack loading device (3) and the unloading device (5).