Pipe box panel welding slag removing device

By designing a multi-directional moving slag removal device for tube box panels, the staggered grinding discs and guide rail structures are used to solve the problems of single movement direction and gap of existing welding slag removal equipment, and efficient welding without manual secondary treatment is achieved The effect of slag cleaning has improved the health and safety of workers.

CN222345137UActive Publication Date: 2025-01-14SICHUAN JIANYANG AIR COOLER MFG CO LTD
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Patent Information

Application Number
CN202420312771.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-01-14
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing welding slag removal equipment has a single movement direction and a gap exists, which makes the welding slag difficult to be completely cleaned, requires manual secondary treatment, and iron filing dust poses a threat to workers' health.

Method used

A tube box panel welding slag removal device is designed, including a conveying part of multiple rows of rollers and an interlaced polishing part, which can be moved along the length and height of the panel, and multi-directional cleaning is achieved using guide rails, slide chutes, screws and motors. , avoid the leakage and bonded welding slag.

Benefits of technology

It realizes efficient multi-directional cleaning of welding slag, reduces manual secondary operations, improves cleaning efficiency, and avoids the health risks of iron filing dust to workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

A tube box panel welding slag removing device comprises a conveying part, a first conveying part and a second conveying part, the polishing part comprises a base, guide rails are arranged on the two sides of the top of the base respectively, the tops of the guide rails are of a wavy structure, a support is arranged between the two guide rails and can move in the length direction of the guide rails, sliding grooves are formed in the two sides of the support in the vertical direction respectively, polishing piece base plates are arranged in the sliding grooves, and a plurality of polishing discs are arranged on one face of each polishing piece base plate. Rollers are arranged at the bottom of the polishing piece seat plate and are in sliding fit with the guide rails; and at least one group of positioning parts is arranged on the two sides of the polishing part at intervals. When the device is used for polishing and cleaning, the device not only can move along the length direction of the panel of the tube box, but also can move up and down along the height direction of the panel, so that the welding slag can be more thoroughly cleaned, secondary manual operation is not needed, and the efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of air cooler preparation, and in particular relates to a pipe box panel welding slag removing device. Background Art

[0002] In the preparation of air coolers, the two ends of the finned tubes are often connected to the panel of the tube box by welding. After welding, welding slag will appear on the panel. In order to carry out surface anti-corrosion treatment on the entire finned tube box and make the product look good, the welding slag on the panel needs to be removed.

[0003] The existing welding slag removal method mostly adopts grinding. For manual operation, the iron filings and dust generated during grinding can easily enter the mouth and nose of workers, and long-term contact with workers may affect their health. Some existing automatic grinding equipment uses multiple grinding discs set at the grinding end to move along the length direction of the panel to remove the welding slag. However, there are gaps between adjacent grinding discs, and the welding slag between the gaps is easy to leak. Moreover, the grinding disc can only move along the length direction of the pipe box panel, and the moving direction is single. Some firmly bonded welding slag is not easy to be cleaned, and manual secondary removal is also required. Utility Model Content

[0004] In order to solve the above-mentioned deficiencies in the prior art, the utility model provides a pipe box panel welding slag removing device, which can not only move along the length direction of the pipe box panel during grinding and cleaning, but also move up and down along the height direction of the panel, so that the welding slag can be removed more thoroughly without the need for manual secondary operation, and the efficiency is high.

[0005] In order to achieve the purpose of this utility model, the following scheme is proposed:

[0006] A pipe box panel welding slag removal device, comprising:

[0007] A conveying section, comprising a plurality of rows of rollers;

[0008] The grinding part includes a base, guide rails are respectively arranged on both sides of the top of the base, the top of the guide rails is a wave-shaped structure, a support is arranged between the two guide rails, the support can move along the length direction of the guide rails, and slide grooves are respectively arranged on both sides of the vertical direction of the support, a grinding piece seat plate is arranged in the slide groove, a plurality of grinding discs are arranged on one side of the grinding piece seat plate, and a roller is arranged at the bottom of the grinding piece seat plate, and the roller is slidably matched with the guide rails;

[0009] The positioning parts are provided with a plurality of groups, and at least one group is arranged at intervals on both sides of the grinding part.

[0010] Furthermore, a strip groove is provided on the top of the support, a screw rod is provided in the strip groove, a first motor is provided at one end of the screw rod, and the lower end of the support cooperates with the screw rod.

[0011] Furthermore, a plurality of connecting shafts are provided in the vertical direction along the other side of the grinding piece seat plate, a roller is provided at one end of the connecting shaft, the cross section of the slide groove is a T-shaped structure, and the roller is slidably matched with the horizontal part of the slide groove.

[0012] Furthermore, the positioning part includes a strip seat with a concave cross-section. A bidirectional screw rod is arranged inside the strip seat. A second motor is arranged at one end of the bidirectional screw rod. A group of baffles are arranged inside the strip seat, and the baffles respectively cooperate with the two threaded sections of the bidirectional screw rod.

[0013] Furthermore, one side of the two baffles facing each other is covered with a polyurethane pad, and a plurality of protrusions are provided on the pad.

[0014] The beneficial effects of the utility model are:

[0015] 1. Move the grinding part along the length direction of the pipe box panel to be cleaned, and stagger the grinding discs to avoid gaps between adjacent grinding discs, which may result in welding slag not being cleaned up, and improve cleaning efficiency;

[0016] 2. When the grinding part is cleaning welding slag, it can not only move along the length direction of the pipe box panel, but also move up and down along the height direction of the pipe box panel, so that the welding slag is subjected to force in multiple directions during cleaning, making it easier to clean;

[0017] 3. Multiple grinding discs are symmetrically arranged on both sides of the grinding part. When the upper fin tube box assembly moves to the front of the grinding part along the moving direction of the conveying part, the fin tube box assembly stops, and the grinding part can remove the welding slag from the tube box panel at the other end of the fin assembly. There is no need to transfer the grinding part, which is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present invention.

[0019] Figure 1 The structure and application scenario diagram of the present application are shown.

[0020] Figure 2 A schematic diagram of the grinding part structure of the present application is shown.

[0021] Figure 3 An exploded view of the grinding part of the present application is shown.

[0022] Markings in the figure: panel-1, conveying part-10, roller-11, grinding part-20, base-21, guide rail-211, support-22, slide groove-221, strip groove-222, screw-223, first motor-224, grinding piece seat plate-23, grinding disc-231, roller-232, connecting shaft-233, roller-234, positioning part-30, strip seat-31, bidirectional screw-32, second motor-33, baffle-34, pad-341, convex part-342. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings, but the embodiments described in the utility model are only part of the embodiments of the utility model, rather than all the embodiments.

[0024] like Figure 1-Figure 3 As shown, this embodiment provides a pipe box panel welding slag removal device, including: a conveying part 10, a grinding part 20, and a plurality of positioning parts 30, the grinding part 20 is movably arranged along a conveying direction perpendicular to the conveying part 10, and the positioning parts 30 are arranged at intervals in the conveying part 10.

[0025] Specifically, Figure 1 As shown, the conveying part 10 includes multiple rows of rollers 11 for conveying the assembled tube box and fin tubes, hereinafter referred to as the fin tube box assembly, so as to facilitate the grinding part 20 to remove the welding slag on the two end panels 1 of the fin tube box assembly, thereby improving work efficiency.

[0026] The grinding part 20 is arranged in the conveying direction of the conveying part 10, and includes a base 21, which is arranged along the length direction of the roller 11. Guide rails 211 are respectively arranged on both sides of the top of the base 21, and the top of the guide rail 211 is a wave-shaped structure. A support 22 is arranged between the two guide rails 211, and the support 22 can move along the length direction of the guide rail 211. Slide grooves 221 are respectively arranged on both sides of the vertical direction of the support 22, and a grinding piece seat plate 23 is arranged in the slide groove 221. A plurality of grinding discs 231 are arranged on the side of the grinding piece seat plate 23 away from the support 22, and a roller 232 is arranged at the bottom of the grinding piece seat plate 23, and the roller 232 is slidably matched with the guide rail 211.

[0027] There are multiple groups of positioning parts 30, and at least one group is arranged at intervals on both sides of the grinding part 20 along the conveying direction of the conveying part 10. When the fin tube box assembly is conveyed to the grinding position, the intervally arranged positioning parts 30 respectively limit the two sides of the fin tube box assembly to facilitate the grinding part 20 to remove the welding slag on the panel 1.

[0028] Specifically, Figure 2As shown, a strip groove 222 is provided on the top of the support 22, a screw rod 223 is provided in the strip groove 222, a first motor 224 is provided at one end of the screw rod 223, and the lower end of the support 22 cooperates with the screw rod 223 to enable the grinding part 20 to move smoothly when removing welding slag, and the moving speed of the grinding part 20 is controlled by controlling the first motor 224, so that the moving track of the grinding part 20 covers the panel, avoiding the occurrence of missed grinding areas, and improving the welding slag removal effect.

[0029] Specifically, Figure 3 As shown, a plurality of connecting shafts 233 are provided in the vertical direction along one side of the grinding piece seat plate 23 facing the support 22, a roller 234 is provided at one end of the connecting shaft 233 facing the support 22, and the cross section of the slide groove 221 is set to a T-shaped structure, so that the roller 234 and the horizontal part of the slide groove 221 can slide and cooperate with each other, which can not only improve the stability of the grinding part 20 during grinding, but also enable the grinding part seat plate 23 to move up and down smoothly along the slide groove 221 when the roller 232 moves along the guide rail 211.

[0030] Specifically, Figure 2-Figure 3 As shown, the positioning part 30 includes a strip seat 31, a bidirectional screw rod 32, a second motor 33 and a group of symmetrically arranged baffles 34. The cross section of the strip seat 31 is set to be concave, and the baffles 34 are symmetrically installed on the two threaded sections of the bidirectional screw rod 32, and then the bidirectional screw rod 32 is installed in the strip seat 31. The second motor 33 is arranged at one end of the outer side of the strip seat 31, and the output end of the second motor 33 is connected to one end of the bidirectional screw rod 32. When the second motor 32 is started, the two baffles 34 can be moved relative to or away from each other to achieve the clamping positioning or loosening of the fin tube box assembly.

[0031] Specifically, Figure 1 As shown, when the two side surfaces of the fin-tube box assembly are clamped and positioned, in order to reduce the friction between the baffle 34 and the side surface of the fin-tube box assembly, or to avoid clamping the side surface of the fin-tube box assembly, a pad 341 is provided on the opposite side of the two baffles 34, and a plurality of protrusions 342 are provided on the pad 341 to extend the service life of the pad 341. The pad 341 and the protrusion 342 are made of polyurethane material.

[0032] The above is only a preferred embodiment of the utility model, and does not mean that it is the only one or limit the utility model. Those skilled in the art should understand that various changes or equivalent replacements made to the utility model without departing from the scope of the utility model are within the scope of protection of the utility model.

Claims

1. A pipe box panel welding slag removal device, characterized in that: include: A conveying portion (10) comprising a plurality of rows of rollers (11); The grinding part (20) is arranged in the conveying direction of the conveying part (10), and comprises a base (21), wherein guide rails (211) are respectively arranged on both sides of the top of the base (21), the top of the guide rail (211) is in a wave-shaped structure, a support (22) is arranged between the two guide rails (211), the support (22) can move along the length direction of the guide rail (211), and slide grooves (221) are respectively arranged on both sides of the support (22) in the vertical direction, a grinding piece seat plate (23) is arranged in the slide groove (221), a plurality of grinding discs (231) are arranged on one side of the grinding piece seat plate (23), and a roller (232) is arranged at the bottom of the grinding piece seat plate (23), and the roller (232) is slidably matched with the guide rail (211); The positioning parts (30) are provided in a plurality of groups, and at least one group is arranged at intervals on both sides of the grinding part (20) along the conveying direction of the conveying part (10).

2. The device for removing welding slag from a pipe box panel according to claim 1, characterized in that: A strip groove (222) is provided at the top of the support (22), a screw rod (223) is provided in the strip groove (222), a first motor (224) is provided at one end of the screw rod (223), and the lower end of the support (22) cooperates with the screw rod (223).

3. The device for removing welding slag from a pipe box panel according to claim 1, characterized in that: A plurality of connecting shafts (233) are provided in the vertical direction along the other side of the grinding piece seat plate (23), a roller (234) is provided at one end of the connecting shaft (233), the cross section of the slide groove (221) is a T-shaped structure, and the roller (234) is slidably matched with the transverse portion of the slide groove (221).

4. The device for removing welding slag from a pipe box panel according to claim 1, characterized in that: The positioning portion (30) comprises a strip seat (31) having a concave cross section, a bidirectional screw rod (32) being arranged in the strip seat (31), a second motor (33) being arranged at one end of the bidirectional screw rod (32), and a group of baffles (34) being arranged in the strip seat (31), the baffles (34) respectively cooperating with two threaded sections of the bidirectional screw rod (32).

5. The device for removing welding slag from a pipe box panel according to claim 4, characterized in that: The opposing sides of the two baffles (34) are covered with a pad (341), the pad (341) is made of polyurethane, and a plurality of convex portions (342) are provided on the pad (341).