Reinforcing steel bar straightening machine

By introducing a rust removal mechanism into the steel bar straightening machine, the rust removal blocks and polishing pads driven by the turntable drive are used to clean the rust on the surface of the steel bar, and collect waste chips through the vacuum cleaner box, the rust affects the straightening accuracy during the steel bar storage process is solved. The problem has improved the accuracy of steel bar straightening and environmental cleanliness.

CN222345140UActive Publication Date: 2025-01-14HENAN YONGTENG IND & TRADE CO LTD
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Patent Information

Application Number
CN202420970008.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Rust may occur during the storage process of steel bars, causing the rust to adhere to the straightening roller, affecting the accuracy of the steel bars to straighten.

Method used

A steel bar straightening machine is designed, including a rust removal mechanism, which uses rotary-driven rust removal blocks and polishing pads to clean the rust in all directions, and collects and filters waste chips through vacuum chambers and filters to prevent environmental pollution.

Benefits of technology

It improves the quality and straightening accuracy of the steel bar surface, prevents rust from adhering, and reduces the pollution of waste chips to the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reinforcing steel bar straightening, in particular to a reinforcing steel bar straightening machine which comprises a bottom frame, a straightening mechanism arranged on the rear side of the bottom frame and a rust removing mechanism located on the front side of the bottom frame, and the rust removing mechanism comprises a rust removing assembly and a collecting assembly. The steel bar straightening device has the beneficial effects that a plurality of rust removal blocks are driven to rotate through rotation of a rotating disc in the rust removal assembly, polishing pads at the ends of the rust removal blocks rotate in all directions to clean rust on the surfaces of steel bars in all directions, the quality of the surfaces of the steel bars is improved, the steel bar straightening precision is improved, waste chips can be generated in the cleaning process, and the cleaning efficiency is improved. And the generated sweeps are adsorbed and filtered through the collecting assembly, the filtered sweeps are collected, and the situation that a large amount of sweeps fly around and pollute the surrounding environment is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar straightening, in particular to a steel bar straightening machine. Background Art

[0002] Rebar refers to steel used for reinforced concrete and prestressed reinforced concrete. Its cross-section is circular, and sometimes square with rounded corners. It includes plain round steel bars and ribbed steel bars. Rebars mainly bear tensile stress in concrete. Deformed steel bars have greater bonding ability with concrete due to the effect of the ribs, and thus can better withstand the effects of external forces. Rebars are widely used in various building structures and civil defense door production and other fields.

[0003] By comparing with a rebar straightening machine with patent announcement number CN218192276U, in this scheme, during the long-term storage of the rebar, rust and the like may appear on the surface of the rebar due to the humidity of the environment. This device cannot better process the rust on the surface of the rebar before straightening the rebar. Therefore, during the long-term straightening process of the rebar, the rust on the surface of the rebar may adhere to the straightening roller, which may affect the accuracy of the rebar straightening and reduce the straightening accuracy. There are certain limitations. Utility Model Content

[0004] The purpose of the utility model is to provide a steel bar straightening machine in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A steel bar straightening machine comprises a base frame, a straightening mechanism is arranged at the rear side of the base frame, and a rust removal mechanism is arranged at the front side of the base frame;

[0007] The rust removal mechanism includes a rust removal component for removing rust from steel bars and a collection component for collecting waste scraps in the rust removal process;

[0008] The rust removal component includes a support platform fixed on the front side of the base frame, a turntable is rotatably installed on the upper end of the support platform, a plurality of slide grooves are arranged around the inner wall of the turntable, a rust removal block is slidably installed inside the slide groove, the rust removal block and the slide groove are connected by a spring, a button is arranged on the bottom wall of the slide groove, a grinding pad is fixed on one end of the plurality of rust removal blocks close to each other, the front end of the rust removal block is an inclined surface, a driving component is arranged on the rear side of the turntable, and the driving component controls the rotation of the turntable.

[0009] Preferably, the driving assembly comprises a fixed sleeve fixed to the rear end of the turntable, a first motor is arranged on the side close to the support platform, and a pulley is used for transmission between the output end of the first motor and the fixed sleeve.

[0010] Preferably: the collecting assembly includes a supporting frame arranged at the rear side of the supporting platform, the supporting frame is fixedly connected to the base frame, a dust box is fixed at the upper end of the supporting frame, a filter plate is slidably installed inside the dust box, an exhaust fan is arranged under the filter plate, and a dust pipe is installed at the front end of the dust box.

[0011] Preferably: the straightening mechanism includes two movable plates movably arranged on the rear side of the base frame and symmetrical to each other, a plurality of limiting rollers are rotatably installed on the inner wall of the movable plate, a plurality of lower straightening rollers are arranged below the limiting rollers, the lower straightening rollers are rotatably connected to the base frame, a connecting plate is fixed above the movable plate, a lifting plate is arranged below the connecting plate, a plurality of upper straightening rollers are rotatably installed at the lower end of the lifting plate, a protective cover is arranged on the front side of the movable plate, and the protective cover is fixedly connected to the base frame.

[0012] Preferably: two sliding seats are fixed at the lower end of the movable plate, a sliding rail is arranged below the sliding seat, the sliding rail is fixedly connected to the base frame, the sliding seat is slidably connected to the sliding rail, a threaded rod is rotatably installed in the sliding rail, the threads arranged at both ends of the threaded rod are in opposite directions, and the sliding seat is threadedly connected to the threaded rod.

[0013] Preferably: a handle is fixed at one end of the filter plate, a second motor is installed at the rotating end of the threaded rod, a cylinder is arranged between the lifting plate and the connecting plate, and a third motor is installed at the rotating end of the lower straightening roller.

[0014] Compared with the prior art, the beneficial effects are as follows:

[0015] The rotation of the turntable in the rust removal component drives multiple rust removal blocks to rotate, and the grinding pads at the ends of the rust removal blocks rotate in all directions to clean the rust on the surface of the steel bar in all directions, thereby improving the surface quality of the steel bar and the accuracy of steel bar straightening. Waste chips are generated in the cleaning process, and the generated waste chips are adsorbed and filtered by the collecting component, and the filtered waste chips are collected to prevent a large amount of waste chips from flying around and polluting the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a spatial stereogram of a steel bar straightening machine described in the utility model;

[0018] Figure 2 It is a structural schematic diagram of a straightening mechanism of a steel bar straightening machine described in the utility model;

[0019] Figure 3It is a structural cross-sectional view between two movable plates of a steel bar straightening machine described in the utility model;

[0020] Figure 4 It is a structural schematic diagram of a rust removal mechanism of a steel bar straightening machine described in the utility model;

[0021] Figure 5 It is a structural cross-sectional view of the turntable and the interior of the dust collection box of a steel bar straightening machine described in the utility model;

[0022] Figure 6 yes Figure 5 A partial enlarged view of point A in the middle.

[0023] The following are the descriptions of the reference numerals:

[0024] 100, base frame; 200, rust removal mechanism; 201, support table; 202, turntable; 203, rust removal block; 204, grinding pad; 205, button; 206, fixed sleeve; 207, first motor; 208, dust box; 209, filter plate; 210, exhaust fan; 211, dust pipe; 212, support frame; 300, straightening mechanism; 301, second motor; 302, threaded rod; 303, sliding seat; 304, moving plate; 305, third motor; 306, lower straightening roller; 307, limit roller; 308, cylinder; 309, upper straightening roller; 310, protective sleeve. DETAILED DESCRIPTION

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0027] The utility model is further described below in conjunction with the accompanying drawings:

[0028] like Figure 1-Figure 6 As shown, a steel bar straightening machine comprises a base frame 100, a straightening mechanism 300 for straightening the steel bar, the straightening mechanism 300 is located at the rear side of the base frame 100, and also comprises a rust removal mechanism 200 for removing rust from the steel bar before straightening, the rust removal mechanism 200 is located at the front side of the base frame 100;

[0029] In this embodiment: the rust removal mechanism 200 includes a rust removal component for removing rust from steel bars and a collection component for collecting waste scraps during the rust removal process;

[0030] The rust removal component includes a support platform 201 fixed to the front side of the base frame 100, a turntable 202 is rotatably installed on the upper end of the support platform 201, a plurality of slide grooves are arranged around the inner wall of the turntable 202, a rust removal block 203 is slidably installed inside the slide groove, the rust removal block 203 is connected to the slide groove by a spring, a button 205 is arranged on the bottom wall of the slide groove, a plurality of rust removal blocks 203 are fixed with a grinding pad 204 at one end close to each other, the front end of the rust removal block 203 is inclined, a driving component is arranged at the rear side of the turntable 202, and the driving component controls the rotation of the turntable 202;

[0031] The driving assembly includes a fixed sleeve 206 fixed to the rear end of the turntable 202, and a first motor 207 is arranged on the side close to the support platform 201, and the output end of the first motor 207 is driven by the fixed sleeve 206 through a pulley;

[0032] The collecting component includes a supporting frame 212 arranged at the rear side of the supporting platform 201, the supporting frame 212 is fixedly connected to the base frame 100, a dust box 208 is fixed on the upper end of the supporting frame 212, a filter plate 209 is slidably installed inside the dust box 208, an exhaust fan 210 is arranged below the filter plate 209, a dust pipe 211 is installed at the front end of the dust box 208, and a handle is fixed at one end of the filter plate 209. The rotation of the turntable 202 in the rust removal component drives multiple rust removal blocks 203 to rotate, and the grinding pad 204 at the end of the rust removal block 203 rotates in all directions to clean the rust on the surface of the steel bar in all directions, thereby improving the quality of the steel bar surface and the accuracy of the steel bar straightening. Waste chips will be generated in the cleaning process, and the generated waste chips will be adsorbed and filtered by the collecting component, and the filtered waste chips will be collected to prevent a large amount of waste chips from flying around and polluting the surrounding environment.

[0033] In this embodiment: the straightening mechanism 300 includes two slide rails arranged at the rear side of the base frame 100, a threaded rod 302 is rotatably installed in the slide rail, the threads arranged at the two ends of the threaded rod 302 are in opposite directions, a sliding seat 303 is slidably installed on both sides of the slide rail, the sliding seat 303 is threadedly connected to the threaded rod 302, a second motor 301 is installed at the rotating end of the threaded rod 302, and a moving plate 304 is fixed between the sliding seats 303 on the front and rear sides;

[0034] A plurality of limiting rollers 307 are rotatably mounted on the inner wall of the movable plate 304, a plurality of lower straightening rollers 306 are arranged below the limiting rollers 307, the lower straightening rollers 306 are rotatably connected to the base frame 100, a connecting plate is fixed above the movable plate 304, a lifting plate is arranged below the connecting plate, a cylinder 308 is arranged between the lifting plate and the connecting plate, a plurality of upper straightening rollers 309 are rotatably mounted on the lower end of the lifting plate, a third motor 305 is arranged on the rotating end of the lower straightening roller 306, a protective cover 310 is arranged on the front side of the movable plate 304, the protective cover 310 is fixedly connected to the base frame 100, and the thread is driven by the second motor 301 The rod 302 rotates, and the threads set at both ends of the threaded rod 302 are in opposite directions, which drives the sliding seats 303 on both sides to move toward each other, thereby driving the movable plates 304 on both sides to move toward each other, and driving the multiple limiting rollers 307 on both sides of the movable plate 304 to move toward each other to clamp the middle steel bar, and then the cylinder 308 pushes the lifting plate to move downward to drive the multiple upper straightening rollers 309 to move downward to clamp the middle steel bar, and then the third motor 305 drives the lower straightening roller 306 to rotate, so that the multiple lower straightening rollers 306 and the upper straightening rollers 309 rub the steel bars to move backward to straighten the steel bars.

[0035] Working principle: insert the steel bar to be processed into the turntable 202, squeeze the multiple rust removal blocks 203 in the turntable 202, drive the multiple rust removal blocks 203 to shrink into the slide slot, clamp the steel bars of different diameters, and then insert them into the protective sleeve 310, and place them between the multiple lower straightening rollers 306, the limit rollers 307 and the upper straightening rollers 309;

[0036] The threaded rod 302 is driven to rotate by the second motor 301, and the threads at both ends of the threaded rod 302 are arranged in opposite directions, so as to drive the sliding seats 303 on both sides to move toward each other, thereby driving the moving plates 304 on both sides to move toward each other, driving the multiple limiting rollers 307 on both sides of the moving plate 304 to move toward each other to clamp the steel bar in the middle, and then the lifting plate is pushed downward by the cylinder 308 to drive the multiple upper straightening rollers 309 to move downward to clamp the steel bar in the middle, and then the lower straightening roller 306 is driven to rotate by the third motor 305, so that the multiple lower straightening rollers 306 and the upper straightening rollers 309 rub the steel bar to move backward to straighten the steel bar;

[0037] Before the steel bars are straightened, when the multiple rust removal blocks 203 shrink into the slide slot, the button 205 on the bottom wall of the slide slot is pressed to drive the first motor 207 to drive the fixed sleeve 206 to rotate, drive the turntable 202 to rotate, thereby driving the multiple rust removal blocks 203 to rotate, so that the multiple grinding pads 204 can perform all-round grinding of the rust on the surface of the clamped steel bars. At the same time, the exhaust fan 210 inside the dust box 208 rotates, and the dust pipe 211 is used to adsorb the generated waste chips, adsorb them on the filter plate 209, and filter and collect the waste chips through the filter plate 209. When there are too many waste chips above the filter plate 209, pull the handle to pull out the filter plate 209 for cleaning, so as to prevent a large amount of waste chips from flying around and polluting the surrounding environment.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A steel bar straightening machine, comprising a base frame, a straightening mechanism is arranged at the rear side of the base frame, and is characterized in that: It also includes a rust removal mechanism, which is located at the front side of the chassis; The rust removal mechanism includes a rust removal component for removing rust from steel bars and a collection component for collecting waste scraps during the rust removal process; The rust removal component includes a support platform fixed to the front side of the base frame, a turntable is rotatably installed on the upper end of the support platform, a plurality of slide grooves are arranged around the inner wall of the turntable, a rust removal block is slidably installed inside the slide groove, the rust removal block is connected to the slide groove by a spring, a button is arranged on the bottom wall of the slide groove, a plurality of rust removal blocks are fixed with a grinding pad at one end close to each other, the front end of the rust removal block is an inclined surface, and a driving component is arranged on the rear side of the turntable, and the driving component controls the rotation of the turntable.

2. A steel bar straightening machine according to claim 1, characterized in that: The driving assembly includes a fixed sleeve fixed to the rear end of the turntable, a first motor is arranged on a side close to the support platform, and a pulley is used to transmit power between the output end of the first motor and the fixed sleeve.

3. A steel bar straightening machine according to claim 2, characterized in that: The collecting assembly includes a support frame arranged at the rear side of the support platform, the support frame is fixedly connected to the base frame, a dust box is fixed to the upper end of the support frame, a filter plate is slidably installed inside the dust box, an exhaust fan is arranged under the filter plate, and a dust pipe is installed at the front end of the dust box.

4. A steel bar straightening machine according to claim 3, characterized in that: The straightening mechanism includes two movable plates movably arranged at the rear side of the base frame and symmetrical to each other, a plurality of limiting rollers are rotatably installed on the inner wall of the movable plate, a plurality of lower straightening rollers are arranged below the limiting rollers, the lower straightening rollers are rotatably connected to the base frame, a connecting plate is fixed above the movable plate, a lifting plate is arranged below the connecting plate, a plurality of upper straightening rollers are rotatably installed at the lower end of the lifting plate, a protective cover is arranged on the front side of the movable plate, and the protective cover is fixedly connected to the base frame.

5. A steel bar straightening machine according to claim 4, characterized in that: Two sliding seats are fixed at the lower end of the movable plate, a sliding rail is arranged below the sliding seat, the sliding rail is fixedly connected to the base frame, the sliding seat is slidably connected to the sliding rail, a threaded rod is rotatably installed in the sliding rail, the threads arranged at both ends of the threaded rod are in opposite directions, and the sliding seat is threadedly connected to the threaded rod.

6. A steel bar straightening machine according to claim 5, characterized in that: A handle is fixed at one end of the filter plate, a second motor is installed at the rotating end of the threaded rod, a cylinder is arranged between the lifting plate and the connecting plate, and a third motor is installed at the rotating end of the lower straightening roller.

Citation Information

Patent Citations

  • Reinforcing steel bar straightening machine

    CN218192276U