Automatic cutting equipment for machining
By using a combined structure of support frame, adjustment track and cutting buffer pool in the automatic cutting equipment of mechanical processing, the impact damage to the support device and plate shaking problems of water cutting equipment is solved, and a stable high-pressure water cutting process is achieved.
Patent Information
- Application Number
- CN202421079051.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When existing water cutting equipment cuts the plate, the support device is easily damaged by high-pressure water flow impact, and the bottom surface of the special-shaped structural plate is easily shaken under the impact of the water flow, resulting in unstable cutting.
A mechanical processing automatic cutting equipment is designed, using support frame, adjustment track, transverse track and cutting buffer pool, etc., which are cut through high-pressure water nozzles, and water is injected into the cutting buffer pool to buffer the impact of the water flow, combined with symmetrical Adjust the clamping mechanism to fix the plate to ensure the stability of the cutting process.
It effectively avoids equipment damage and plate shaking, improves cutting stability and efficiency, and ensures the buffering of high-pressure water flow and the fixation of the plate.
Smart Images
Figure CN222345244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to a mechanical processing automatic cutting equipment. Background Art
[0002] In modern machining processes, the cutting process is usually used in the cutting stage of workpieces. Common cutting methods in current machining include mechanical cutting, flame cutting, plasma cutting, water cutting, laser cutting and other cutting methods. Among them, water cutting is increasingly used in machining as an efficient and environmentally friendly method.
[0003] When current water jet cutting equipment cuts plates, the plates are often placed on the support device of the cutting machine. The existing support device mainly adopts vertical plates. When the water jet of water jet cutting passes through the cutting device, it is easy to impact the support device and cause damage to the support device. Secondly, if the bottom surface of the plate is an irregular structure, the existing support device is mostly a flat support, which is easy to cause the plate to shake under the impact of the water jet. In view of this, in-depth research was conducted on the above problems, and this case was created. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a mechanical processing automatic cutting device, which solves the existing background technical problems.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a mechanical processing automatic cutting device, including a support frame, a pair of adjustment rails are arranged in parallel on the support frame, a pair of adjustment rails are equipped with a traverse rail, a cutting head is equipped through the traverse rail, a high-pressure water nozzle is arranged on the cutting head, and a cutting buffer tank is arranged between the pair of adjustment rails on the support frame;
[0006] The cutting buffer pool is a rectangular groove, which covers the moving range of the high-pressure water nozzle, and water is filled in the cutting buffer pool;
[0007] A pair of sliding rails are symmetrically provided on both sides of the support frame, a pair of sliding rails are equipped with a pair of sliding positioning blocks, a pair of sliding positioning blocks are threadedly connected with a pair of clamping rods, and a pair of clamping seats are connected to the ends of the pair of clamping rods;
[0008] A pair of the clamping seats are arranged opposite to each other, and a plurality of pairs of opposite clamping blocks are protrudingly provided on the pair of clamping seats.
[0009] Preferably, the pair of sliding rails are a pair of grooves with a T-shaped cross-section that are symmetrically opened on the inner wall surfaces of both sides of the support frame, and the cross-sectional shape of the pair of sliding positioning blocks matches the cross-sectional shape of the pair of sliding rails.
[0010] Preferably, a water injection pipe is connected to the cutting buffer pool, the bottom of the cutting buffer pool is a bucket-shaped structure, and a downpipe is connected to the bottom of the cutting buffer pool.
[0011] Preferably, a pair of stabilizing rods are welded on one side of the clamp seat and arranged on both sides of the clamp support rod, and a pair of stabilizing sliding holes are opened on the sliding positioning block corresponding to the pair of stabilizing rods, and the pair of stabilizing rods pass through the pair of stabilizing sliding holes.
[0012] Preferably, the bottom surface height of the clamping seat is slightly higher than the water surface height of the water injected into the cutting buffer pool.
[0013] Beneficial Effects
[0014] The utility model provides a mechanical processing automatic cutting device. It has the following beneficial effects: the mechanical processing automatic cutting device uses water cutting to complete the cutting of the plate, the cutting track is controlled by the track, a buffer pool is arranged at the bottom of the cutting device, and the impact of the high-pressure water flow is buffered by water injection into the buffer pool to avoid damage to the equipment, and further, a pair of adjustable clamping mechanisms are symmetrically arranged on both sides of the plate to fix the plate to avoid shaking of the workpiece during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a mechanical processing automatic cutting device described in the utility model.
[0016] Figure 2 It is a schematic diagram of the top view of the structure of a mechanical processing automatic cutting device described in the utility model.
[0017] Figure 3 It is a schematic cross-sectional structure diagram of a mechanical processing automatic cutting device described in the utility model.
[0018] In the figure: 1. Support frame; 2. Adjustment track; 3. Transverse track; 4. Cutting head; 5. High-pressure water nozzle; 6. Cutting buffer tank; 7. Sliding track; 8. Sliding positioning block; 9. Clamping support rod; 10. Clamping seat; 11. Clamping block; 12. Water injection pipe; 13. Drain pipe; 14. Stabilizing rod; 15. Stabilizing slide hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides an implementation scheme: In modern mechanical cutting processing, water cutting is a common and relatively environmentally friendly cutting method. In the current water cutting processing, a three-axis moving mechanism is mostly used to carry a cutting head 4, and the workpiece to be cut is placed on the supporting table of the frame. In this method, when cutting through the workpiece, the high-pressure water flow will cause damage to the surface of the supporting frame.
[0021] According to the instruction manual Figure 1-3 It can be known that the present application discloses an automatic cutting device for mechanical processing, the device uses a supporting frame 1 as a supporting body, a pair of adjusting rails 2 are arranged in parallel on the supporting frame 1, a transverse rail 3 is installed on the pair of adjusting rails 2, a cutting head 4 is installed through the transverse rail 3, a high-pressure water nozzle 5 is arranged on the cutting head 4, and a cutting buffer pool 6 is arranged between the pair of adjusting rails 2 on the supporting frame 1. In the specific implementation process, the transverse rail 3 is driven to move by the adjusting rail 2, and then the transverse rail 3 drives the cutting head 4 to move, and the transverse movement of the cutting head 4 by the transverse rail 3 is coordinated, so that the cutting head 4 completes the cutting of the plate according to the shape, that is, the transverse rail 3 and the pair of adjusting rails 2 constitute a three-axis moving device covering the cutting horizontal plane, and the position of the carried cutting head 4 is adjusted, and the cutting head 4 is equipped with a high-pressure water nozzle 5, and the high-pressure water nozzle 5 sprays external high-pressure water and mixed stone particles from the high-pressure water nozzle 5, and the high-pressure water flow impacts the plate to complete the cutting of the plate;
[0022] Furthermore, the cutting buffer pool 6 is a rectangular groove, which covers the moving range of the high-pressure water nozzle 5. Water is injected into the cutting buffer pool 6. By injecting water, the high-pressure water flow forms a buffer after impacting the water injected into the pool, thereby avoiding direct impact on the bottom of the cutting buffer pool 6 and causing damage to the pool wall.
[0023] According to the instruction manual Figure 1-3 It can be seen that, since water is injected into the cutting buffer pool 6, the plate cannot be directly placed in the cutting buffer pool 6, so a pair of sliding rails 7 are symmetrically opened on both sides of the support frame 1, a pair of sliding positioning blocks 8 are assembled in the pair of sliding rails 7, a pair of sliding positioning blocks 8 are internally threadedly connected to a pair of clamping rods 9, and a pair of clamping seats 10 are connected to the ends of the pair of clamping rods 9;
[0024] In the specific implementation process, the plate to be cut is placed between a pair of sliding rails 7, and the position of a pair of sliding positioning blocks 8 is adjusted to make the plate correspond to the horizontal position of a pair of clamping seats, and then the pair of clamping supports 9 are rotated and the relative movement of the pair of clamping seats 10 is adjusted by the thread action, so that the pair of clamping seats 10 can clamp the plate. The pair of clamping seats 10 are arranged relatively to each other, and a plurality of pairs of relative clamping blocks 11 are protruding on the pair of clamping seats 10. The plurality of clamping blocks 11 contact the two sides of the plate to be cut, and the relative distance of the pair of clamping blocks 11 is adjusted so that the pair of clamping plates can clamp the side edges of the plate, thereby fixing the plate. In this way, the cutting stability can be maintained by the clamping effect during the cutting process of the plate. After the cutting is completed, the unlocking and unloading is completed by rotating the clamping support rod 9 in the opposite direction.
[0025] As a preferred solution, further, the pair of sliding rails 7 is a pair of grooves with a T-shaped cross-section that are symmetrically opened on the inner wall surfaces on both sides of the support frame 1, and the cross-sectional shape of the pair of sliding positioning blocks 8 matches the cross-sectional shape of the pair of sliding rails 7, so that the pair of sliding positioning blocks 8 and the pair of sliding rails 7 form a limiting effect.
[0026] As a preferred solution, further, a water injection pipe 12 is connected to the cutting buffer pool 6, the bottom of the cutting buffer pool 6 is a bucket-shaped structure and a downpipe 13 is connected to the bottom of the cutting buffer pool 6, and the water injection pipe 12 is used to inject water into the cutting buffer pool 6. Since the high-pressure water flow of cutting directly flows into the cutting buffer pool 6, the downpipe 13 is used to divert and discharge excess water.
[0027] As a preferred solution, further, a pair of stabilizing rods 14 are welded on one side of the clamping seat 10 and are arranged on both sides of the clamping support rod 9, and a pair of stabilizing sliding holes 15 are opened on the sliding positioning block 8 corresponding to the pair of stabilizing rods 14. The pair of stabilizing rods 14 pass through the pair of stabilizing sliding holes 15, and the pair of stabilizing rods 14 play a role in stabilizing the posture of the clamping seat 10 during its movement.
[0028] As a preferred solution, further, the bottom surface height of the clamping seat 10 is slightly higher than the water surface height of the water in the cutting buffer pool 6 to prevent water from getting on the surface of the workpiece and causing corrosion to the workpiece.
[0029] From the above, it can be generally known that the automatic mechanical cutting equipment uses water cutting to complete the cutting of the plate. The cutting trajectory is controlled by the track. A buffer tank is set at the bottom of the cutting device. The impact of the high-pressure water flow is buffered by injecting water into the buffer tank to avoid damage to the equipment. Furthermore, a pair of adjustable clamping mechanisms are symmetrically arranged on both sides of the plate to fix the plate to avoid shaking of the workpiece during cutting.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mechanical processing automatic cutting device, comprising a support frame (1), a pair of adjustment rails (2) are arranged in parallel on the support frame (1), a traverse rail (3) is mounted on the pair of adjustment rails (2), a cutting head (4) is mounted through the traverse rail (3), and a high-pressure water spray head (5) is arranged on the cutting head (4), characterized in that: A cutting buffer pool (6) is provided on the support frame (1) between a pair of adjustment rails (2); The cutting buffer pool (6) is a rectangular groove, the cutting buffer pool (6) covers the moving range of the high-pressure water nozzle (5), and water is filled in the cutting buffer pool (6); A pair of sliding rails (7) are symmetrically provided on both sides of the support frame (1); a pair of sliding rails (7) are equipped with a pair of sliding positioning blocks (8); a pair of sliding positioning blocks (8) are internally threadedly connected to a pair of clamping rods (9); and a pair of clamping seats (10) are connected to the ends of the pair of clamping rods (9); A pair of the clamping seats (10) are arranged opposite to each other, and a plurality of pairs of opposite clamping blocks (11) are protrudingly provided on the pair of clamping seats (10).
2. The automatic cutting equipment for mechanical processing according to claim 1, characterized in that: The pair of sliding rails (7) are a pair of grooves with a T-shaped cross-section and symmetrically opened on the inner wall surfaces of the supporting frame (1). The cross-sectional shape of the pair of sliding positioning blocks (8) matches the cross-sectional shape of the pair of sliding rails (7).
3. The automatic cutting equipment for mechanical processing according to claim 2, characterized in that: The cutting buffer pool (6) is connected to a water injection pipe (12); the bottom of the cutting buffer pool (6) is a bucket-shaped structure and a downpipe (13) is connected to the bottom of the cutting buffer pool (6).
4. The automatic cutting equipment for mechanical processing according to claim 3, characterized in that: A pair of stabilizing rods (14) are welded on one side of the clamping seat (10) and are arranged on both sides of the clamping support rod (9), and a pair of stabilizing sliding holes (15) are opened on the sliding positioning block (8) corresponding to the pair of stabilizing rods (14), and the pair of stabilizing rods (14) pass through the pair of stabilizing sliding holes (15).
5. The automatic cutting equipment for mechanical processing according to claim 4, characterized in that: The bottom surface height of the clamping seat (10) is slightly higher than the water surface height of the water injected into the cutting buffer pool (6).